Cleaning device for electric welding wire

By designing cleaning devices for welding wires, including clamping mechanisms, fixing mechanisms and grinding mechanisms, the problem of easy displacement or flip of welded parts during cleaning is solved, and cleaning accuracy and efficiency are improved.

CN222791604UActive Publication Date: 2025-04-25YOURUIKAITAI (SHANDONG) WELDING MATERIAL CO LTD
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Patent Information

Application Number
CN202421760234.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-25
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

Existing electric welding wire cleaning devices cannot effectively fix the welded parts, resulting in the welded parts being easily displaced or flipped during the cleaning process, affecting the cleaning effect and efficiency.

Method used

A cleaning device including a clamping mechanism, a fixing mechanism and a grinding mechanism is designed to ensure that the welded pipe remains stable during grinding cleaning by a bidirectional threaded rod and a disc clamping structure of the clamping mechanism, a hinge and reset assembly of the fixing mechanism, and a double-axis motor and a grinding disc of the grinding mechanism.

Benefits of technology

Through the stable clamping of the clamping mechanism, the effective positioning of the fixing mechanism and the efficient grinding of the grinding mechanism improve the cleaning accuracy and efficiency of the welding points, and avoid the displacement and flip of the welded parts during the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for an electric welding wire, and relates to the technical field of electric welding wire treatment. The polishing device comprises a bottom frame and a welding pipe, a clamping mechanism, a fixing mechanism and a polishing mechanism are arranged on the bottom frame, and the clamping mechanism comprises a driving assembly and a limiting assembly; the driving assembly comprises a motor fixedly connected to the right side of the bottom frame, the output end of the motor is fixedly connected with a bidirectional threaded rod, the inner wall of the bottom frame is fixedly connected with two sliding rods, the outer walls of the two sliding rods are slidably sleeved with two connecting plates, the two connecting plates are both fixedly connected with internal threaded blocks, and the internal threaded blocks are fixedly connected to the bottom frame. The two internal threaded blocks are arranged on the outer wall of the two-way threaded rod in a threaded and sleeving mode. By arranging the clamping mechanism, the two discs are attached to the left side and the right side of the welding pipe to clamp and fix the welding pipe, and it is ensured that welding points on the welding pipe can tend to be in a stable state when being polished and cleaned.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electric welding wire processing, in particular to a cleaning device for electric welding wire. Background Art

[0002] The principle of grinding and cleaning the welding point of electric welding wire is mainly based on physical action and material removal principle. During the welding process, some impurities such as oxides and debris will be formed at the welding point, which will affect the welding quality. Through grinding, these impurities can be removed by mechanical force to expose a clean metal surface. This physical action can improve the smoothness and flatness of the welding surface and improve the performance of the weldment.

[0003] In the prior art, most devices are unable to quickly fix the welded parts when grinding and cleaning the welded surface, and the fixation is not firm enough, which causes the welded parts to easily shift or flip during the cleaning process, affecting the cleaning effect, increasing the operator's time and work intensity, and reducing the efficiency and quality of the welded parts cleaning. Utility Model Content

[0004] The utility model aims to provide a cleaning device for electric welding wire. By providing a clamping mechanism, two discs are fitted on the left and right sides of a welding pipe to clamp and fix the welding pipe, thereby ensuring that the welding points on the welding pipe can tend to a stable state during grinding and cleaning, improving the accuracy and efficiency of grinding and cleaning, and solving the problem that welding parts are easily displaced or turned over during the cleaning process, affecting the cleaning effect.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a cleaning device for electric welding wire, comprising a bottom frame and a welding pipe, wherein a clamping mechanism, a fixing mechanism and a grinding mechanism are arranged on the bottom frame, and the clamping mechanism comprises a driving component and a limiting component;

[0007] The driving assembly includes a motor fixedly connected to the right side of the bottom frame, the output end of the motor is fixedly connected to a bidirectional threaded rod, the inner wall of the bottom frame is fixedly connected to two sliding rods, the outer walls of the two sliding rods are slidably sleeved with two connecting plates, the two connecting plates are fixedly connected with internal thread blocks, the two internal thread blocks are threadedly sleeved on the outer walls of the bidirectional threaded rod, and the bidirectional threaded rod slides through the two connecting plates.

[0008] Furthermore, the limiting assembly includes circular grooves opened on the inner walls of the two connecting plates, the inner walls of the two connecting plates are slidably connected with discs, the outer walls of the two discs are fixedly connected with rings, and the two rings are slidably connected to the inner walls of the two circular grooves respectively.

[0009] Furthermore, the fixing mechanism includes a sliding assembly, a reset assembly and a hinge assembly, the sliding assembly includes a plurality of sliding grooves each opened on two discs, the inner walls of a plurality of the sliding grooves each opened with a groove, the inner walls of a plurality of the grooves each are slidably connected with a clamping block, the clamping block is slidably connected to the inner wall of the sliding groove, and a hinge block is fixedly connected to a plurality of the clamping blocks.

[0010] Furthermore, the reset assembly includes pull rods respectively passing through the two discs, the outer walls of the two pull rods are fixedly connected with gaskets, the outer walls of the two pull rods are wrapped with springs, one end of the spring is fixedly connected to the gasket, and the other end of the spring is fixedly connected to the disc.

[0011] Furthermore, the hinge assembly includes connecting blocks fixedly connected to the outer walls of the two pull rods, the outer walls of the two connecting blocks are hinged with a plurality of hinged rods, and the ends of the hinged rods away from the connecting blocks are respectively hinged to the plurality of hinged blocks.

[0012] Furthermore, the grinding mechanism includes a grinding assembly and a transmission assembly, the grinding assembly includes a dual-axis motor fixedly connected to the right side of the left connecting plate, the right output end of the dual-axis motor is fixedly connected to a rotating rod 1, and the outer wall of the rotating rod 1 is fixedly connected to a grinding disc.

[0013] Furthermore, the transmission assembly includes a rotating rod 2 fixedly connected to the left output end of the dual-axis motor, a gear fixedly connected to the outer wall of the rotating rod 2, an outer gear ring fixedly connected to the left side of the disk on the left, the gear meshes with the outer gear ring, and a support frame fixedly connected to the right side of the disk on the left, and the rotating rod 1 rotates through the support frame.

[0014] Furthermore, a welding tube is provided between the two discs, the left end and the right end of the welding tube are respectively in contact with the two discs, the inner wall of the welding tube is in contact with a plurality of clamping blocks, a welding point is provided on the welding tube, and the grinding disc is in contact with the welding point.

[0015] The utility model has the following beneficial effects:

[0016] 1. By providing a clamping mechanism, when it is necessary to clamp and fix welding pipes of different lengths, the motor can be driven first to make the motor drive the bidirectional threaded rod to rotate, and cooperate with two sliding rods and two connecting plates so that the bidirectional threaded rod can drive the two connecting plates to move closer to or away from each other when rotating, so that the two discs fit on the left and right sides of the welding pipe to clamp and fix the welding pipe, ensuring that the welding points on the welding pipe can tend to a stable state during grinding and cleaning, thereby improving the accuracy and efficiency of grinding and cleaning.

[0017] 2. By providing a fixing mechanism, the welding pipe can be placed in front of the two connecting plates, and the two pull rods are pulled outward, and the two connecting blocks are matched with multiple hinged rods and hinged blocks, so that the two connecting blocks can drive the multiple hinged blocks to move closer to the center of the disc, and at the same time, the motor is driven to make the two connecting plates close to the welding pipe, so that several clamping blocks on the two discs are moved to the inside of the welding pipe. At this time, the two pull rods can be loosened, and under the resetting action of the spring and the gasket, the multiple clamping blocks are moved away from each other, and the multiple clamping blocks are attached to the inner wall surface of the welding pipe, so that the welding pipe is positioned at the center of the two discs, thereby improving the smoothness and flatness of the welding surface, improving the performance of the weldment, and improving the effect of grinding and cleaning.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the chute of the utility model;

[0022] Figure 3 This is a schematic diagram of the exploded structure of the connecting plate of the utility model;

[0023] Figure 4 For this utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0024] Figure 5 For this utility model Figure 2 Schematic diagram of the enlarged structure at point B in the middle.

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 1. Bottom frame; 2. Clamping mechanism; 3. Fixing mechanism; 4. Grinding mechanism; 5. Welding pipe; 21. Motor; 22. Bidirectional threaded rod; 23. Slide rod; 24. Connecting plate; 25. Internal thread block; 26. Circular groove; 27. Disc; 28. Ring; 31. Slide groove; 32. Groove; 33. Clamping block; 34. Articulated block; 35. Pull rod; 36. Gasket; 37. Spring; 38. Connecting block; 39. Articulated rod; 41. Dual-axis motor; 42. Rotating rod one; 43. Grinding disc; 44. Rotating rod two; 45. Gear; 46. External gear ring; 47. Support frame; 51. Welding point. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5 As shown, the utility model is a cleaning device for electric welding wire, comprising a bottom frame 1 and a welding tube 5, a clamping mechanism 2, a fixing mechanism 3 and a grinding mechanism 4 are arranged on the bottom frame 1, and the clamping mechanism 2 comprises a driving assembly and a limiting assembly;

[0029] The driving assembly includes a motor 21 fixedly connected to the right side of the bottom frame 1, and the output end of the motor 21 is fixedly connected to a bidirectional threaded rod 22. The inner wall of the bottom frame 1 is fixedly connected to two sliding rods 23, and the outer walls of the two sliding rods 23 are slidably sleeved with two connecting plates 24. The two connecting plates 24 are fixedly connected with internal thread blocks 25, and the two internal thread blocks 25 are threadedly sleeved on the outer walls of the bidirectional threaded rod 22. The bidirectional threaded rod 22 slides through the two connecting plates 24. The limiting assembly includes circular grooves 26 that are both opened on the inner walls of the two connecting plates 24, and the inner walls of the two connecting plates 24 are slidably connected with discs 27. The outer walls of the two discs 27 are fixedly connected with rings 28. The two rings 28 are respectively slidably connected to the inner walls of the two circular grooves 26. By providing a clamping mechanism 2, the two discs 27 are fitted on the left and right sides of the welding pipe 5 to clamp and fix the welding pipe 5, ensuring that the welding point 51 on the welding pipe 5 can tend to a stable state during grinding and cleaning.

[0030] The fixing mechanism 3 includes a sliding assembly, a reset assembly and a hinge assembly. The sliding assembly includes a plurality of slide grooves 31 each provided on the two discs 27. The inner walls of the plurality of slide grooves 31 each have a groove 32. The inner walls of the plurality of grooves 32 each have a clamping block 33 slidably connected thereto. The clamping block 33 is slidably connected to the inner wall of the slide groove 31. The plurality of clamping blocks 33 each have a hinge block 34 fixedly connected thereto. The reset assembly includes a pull rod 35 that passes through the two discs 27 respectively. The outer walls of the two pull rods 35 each have a gasket 36 fixedly connected thereto. The outer walls of the two pull rods 35 each have a Spring 37, one end of the spring 37 is fixedly connected to the gasket 36, and the other end of the spring 37 is fixedly connected to the disc 27. The hinge assembly includes connecting blocks 38 fixedly connected to the outer walls of the two pull rods 35. The outer walls of the two connecting blocks 38 are hinged with a plurality of hinged rods 39, and one end of the plurality of hinged rods 39 away from the connecting blocks 38 is hinged to a plurality of hinged blocks 34 respectively. By providing a fixing mechanism 3, the welding pipe 5 is positioned at the center of the two discs 27, so that the welding point 51 can be flat and consistent during grinding, thereby improving the grinding and cleaning effect.

[0031] The grinding mechanism 4 includes a grinding component and a transmission component. The grinding component includes a double-axis motor 41 fixedly connected to the right side of the left connecting plate 24. The right output end of the double-axis motor 41 is fixedly connected to a rotating rod 1 42. The outer wall of the rotating rod 1 42 is fixedly connected to a grinding disc 43. The transmission component includes a rotating rod 2 44 fixedly connected to the left output end of the double-axis motor 41. The outer wall of the rotating rod 2 44 is fixedly connected to a gear 45. The left side of the left disc 27 is fixedly connected to an outer gear ring 46. The gear 45 meshes with the outer gear ring 46. The right side of the left disc 27 A support frame 47 is fixedly connected, and a rotating rod 42 rotates and penetrates the support frame 47. A welding tube 5 is arranged between the two discs 27. The left end and the right end of the welding tube 5 are respectively in contact with the two discs 27. The inner wall of the welding tube 5 is in contact with a plurality of clamping blocks 33. A welding point 51 is arranged on the welding tube 5, and the grinding disc 43 is in contact with the welding point 51. By providing a grinding mechanism 4, the gear 45 and the outer gear ring 46 cooperate with each other, so that the grinding disc 43 and the disc 27 rotate relative to each other, and at the same time, the welding tube 5 and the grinding disc 43 rotate relative to each other, thereby further improving the grinding efficiency.

[0032] A specific application of this embodiment is: by providing a clamping mechanism 2, when it is necessary to clamp and fix the welding pipes 5 of different lengths, the motor 21 can be driven first, so that the motor 21 drives the bidirectional threaded rod 22 to rotate, and cooperates with the two sliding rods 23 and the two connecting plates 24, so that the bidirectional threaded rod 22 can drive the two connecting plates 24 to move closer to or away from each other when rotating, so that the two discs 27 are attached to the left and right sides of the welding pipe 5 to clamp and fix the welding pipe 5, ensuring that the welding point 51 on the welding pipe 5 can tend to a stable state during grinding and cleaning, and the circular groove 26 and the circular ring 28 cooperate with each other, and the disc 27 can only rotate on the connecting plate 24 to limit it.

[0033] By providing the fixing mechanism 3, the slide groove 31 and the groove 32 cooperate with each other, so that the clamping block 33 can only slide back and forth on the inner walls of the slide groove 31 and the groove 32. Before clamping and fixing the welding pipe 5, the welding pipe 5 can be placed in front of the two connecting plates 24, and the two pull rods 35 are pulled outward, and the multiple hinge rods 39 and the hinge blocks 34 are cooperated, so that the two connecting blocks 38 can drive the multiple hinge blocks 34 to move closer to the center of the disk 27, and at the same time, the motor 21 is driven to make the two connecting plates 24 close to the welding pipe 5, so that the multiple clamping blocks 33 on the two disks 27 are moved to the inside of the welding pipe 5. At this time, the two pull rods 35 can be released, and under the reset action of the spring 37 and the gasket 36, the multiple clamping blocks 33 are moved away from each other, and the multiple clamping blocks 33 are attached to the inner wall surface of the welding pipe 5, so that the welding pipe 5 is positioned at the center of the two disks 27, thereby improving the finish and flatness of the welding surface, improving the performance of the weldment, and improving the effect of grinding and cleaning;

[0034] By providing a grinding mechanism 4, after the driving motor 21 and the pull rod 35 are used to fix the welding tube 5 at the center of the two discs 27, the dual-axis motor 41 can be driven to drive the rotating rod 1 42 and the grinding disc 43 to rotate to grind and clean the welding point 51 on the welding tube 5, thereby improving the aesthetics after grinding. At the same time, the dual-axis motor 41 drives the left rotating rod 2 44 to rotate, and the gear 45 cooperates with the outer gear ring 46 to make the grinding disc 43 and the disc 27 rotate relative to each other, and at the same time, the welding tube 5 and the grinding disc 43 rotate relative to each other, thereby further improving the grinding efficiency.

[0035] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A cleaning device for electric welding wire, comprising a bottom frame (1) and a welding tube (5), characterized in that: The bottom frame (1) is provided with a clamping mechanism (2), a fixing mechanism (3) and a grinding mechanism (4), and the clamping mechanism (2) comprises a driving component and a limiting component; The driving assembly comprises a motor (21) fixedly connected to the right side of the bottom frame (1); the output end of the motor (21) is fixedly connected to a bidirectional threaded rod (22); the inner wall of the bottom frame (1) is fixedly connected to two sliding rods (23); the outer walls of the two sliding rods (23) are slidably sleeved with two connecting plates (24); the two connecting plates (24) are fixedly connected to internal thread blocks (25); the two internal thread blocks (25) are both threadedly sleeved on the outer walls of the bidirectional threaded rod (22); and the bidirectional threaded rod (22) slides through the two connecting plates (24).

2. A cleaning device for electric welding wire according to claim 1, characterized in that: The limiting assembly comprises circular grooves (26) each formed on the inner walls of two connecting plates (24); the inner walls of the two connecting plates (24) are slidably connected to a disk (27); the outer walls of the two disks (27) are fixedly connected to a ring (28); and the two rings (28) are slidably connected to the inner walls of the two circular grooves (26), respectively.

3. A cleaning device for electric welding wire according to claim 2, characterized in that: The fixing mechanism (3) comprises a sliding assembly, a reset assembly and a hinge assembly. The sliding assembly comprises a plurality of sliding grooves (31) each provided on two discs (27). The inner walls of the plurality of sliding grooves (31) each have a groove (32). The inner walls of the plurality of grooves (32) each have a clamping block (33) slidably connected thereto. The clamping block (33) is slidably connected to the inner wall of the sliding groove (31). The plurality of clamping blocks (33) are fixedly connected thereto with a hinge block (34).

4. A cleaning device for electric welding wire according to claim 3, characterized in that: The reset assembly comprises pull rods (35) respectively passing through two disks (27), the outer walls of the two pull rods (35) are fixedly connected with gaskets (36), the outer walls of the two pull rods (35) are wound with springs (37), one end of the spring (37) is fixedly connected to the gasket (36), and the other end of the spring (37) is fixedly connected to the disk (27).

5. A cleaning device for electric welding wire according to claim 4, characterized in that: The hinge assembly comprises connecting blocks (38) fixedly connected to the outer walls of the two pull rods (35), the outer walls of the two connecting blocks (38) are hinged with a plurality of hinge rods (39), and the ends of the plurality of hinge rods (39) away from the connecting blocks (38) are respectively hinged with a plurality of hinge blocks (34).

6. A cleaning device for electric welding wire according to claim 5, characterized in that: The grinding mechanism (4) comprises a grinding assembly and a transmission assembly, wherein the grinding assembly comprises a double-axis motor (41) fixedly connected to the right side of the left connecting plate (24), a rotating rod (42) being fixedly connected to the right output end of the double-axis motor (41), and a grinding disc (43) being fixedly connected to the outer wall of the rotating rod (42).

7. A cleaning device for electric welding wire according to claim 6, characterized in that: The transmission assembly comprises a second rotating rod (44) fixedly connected to the left output end of the dual-axis motor (41); a gear (45) is fixedly connected to the outer wall of the second rotating rod (44); an outer gear ring (46) is fixedly connected to the left side of the disk (27) located on the left side; the gear (45) meshes with the outer gear ring (46); a support frame (47) is fixedly connected to the right side of the disk (27) located on the left side; and the first rotating rod (42) rotates and passes through the support frame (47).

8. A cleaning device for electric welding wire according to claim 7, characterized in that: A welding tube (5) is arranged between the two circular discs (27); the left end and the right end of the welding tube (5) are in contact with the two circular discs (27) respectively; the inner wall of the welding tube (5) is in contact with a plurality of clamping blocks (33); a welding point (51) is arranged on the welding tube (5); and the grinding disc (43) is in contact with the welding point (51).