Rock wool insulation board machining and grinding device

Abstract

The utility model relates to the field of rock wool insulation board maintenance, in particular to a rock wool insulation board machining and polishing device, and solves the technical problems that a traditional machining device is single in function and huge and complicated in structure, and can generate a large amount of dust to cause harm and hidden danger. According to the technical scheme, the rock wool insulation board machining and grinding device comprises a box body, a side wall, a cantilever beam, a cutting mechanism, a grinding mechanism, a coating mechanism and a conveying belt mechanism, the box body is divided into a front section and a rear section, the side wall and the cantilever beam are fixedly installed above the box body, the cutting mechanism is installed above the side wall, and the grinding mechanism is installed at the front end of the top of the cantilever beam; the conveyor belt mechanism is horizontally arranged on the inner sides of the side wall and the cantilever beam; according to the rock wool insulation board machining and polishing device, cutting, polishing and coating machining can be conducted at the same time, the dust treatment device is arranged, and the problems that a machining device is single in function and huge and complex in structure, and a large amount of dust can be generated to cause harm and hidden danger are solved.

Description

Technical Field

[0001] The utility model relates to the field of rock wool insulation boards, in particular to a rock wool insulation board processing and grinding device. Background Art

[0002] Rock wool insulation board is made of basalt and other natural minerals as the main raw materials. After melting, the internationally advanced four-roller centrifugal cotton making process is used to pull the high-temperature basalt cotton rock melt into 4-7μm non-continuous fibers. Then a certain amount of adhesive, dust-proof oil, and water-repellent are added to the rock wool fibers. After sedimentation, curing, cutting and other processes, a series of products with different densities are made according to different uses. Rock wool insulation board products are suitable for insulation and sound insulation of industrial equipment, buildings, and ships.

[0003] The traditional rock wool insulation board processing equipment on the market has a single function and a bulky and complicated structure. The large amount of dust generated during manufacturing can easily cause harm to the workers' health and increase safety hazards.

[0004] Therefore, in view of the fact that the above-mentioned processing device has a single function and a large and complicated structure, and also generates a large amount of dust, causing harm and hidden dangers, a rock wool insulation board processing and grinding device is designed, which can perform cutting, grinding and coating processing at the same time, and is equipped with a dust treatment device, which solves the problem that the processing device has a single function and a large and complicated structure, and also generates a large amount of dust, causing harm and hidden dangers. Utility Model Content

[0005] In order to overcome the problem that traditional processing equipment has single function and bulky and complicated structure, it will also generate a large amount of dust, causing harm and hidden dangers.

[0006] The technical solution of the utility model is: a rock wool insulation board processing and grinding device, including a box body, side walls, a suspension beam, a cutting mechanism, a grinding mechanism, a coating mechanism, and a conveyor belt mechanism. The box body is divided into two sections, front and rear sections. The side walls and the suspension beam are fixedly installed on the top of the box body. The cutting mechanism is installed on the top of the side wall, the grinding mechanism is installed on the front end of the top of the suspension beam, the coating mechanism is installed on the other end of the suspension beam, and the conveyor belt mechanism is horizontally arranged on the inner side of the side wall and the suspension beam.

[0007] Preferably, by installing the cutting, grinding and coating mechanisms on the side walls and the suspension beams respectively, relatively complete processing of the materials is ensured, and the conveyor belt mechanism transports the materials at a uniform and stable speed, so that each processing mechanism can fully process the materials, thereby improving work efficiency and production quality.

[0008] Preferably, the side walls are fixedly mounted on the front section of the box, the suspension beam is fixedly connected to the rear section of the box, the bottom plate is arranged under the box and movably connects the front and rear sections of the box, baffles are set up on both sides of the box, and the side walls and baffles are installed on both sides of the box to limit the material while preventing the waste generated by the processing from flying out and causing danger and hidden dangers. By setting the suspension beam, the installation position of the equipment mechanism is raised, and the available processing space is expanded. The separated box and movable bottom plate allow the processing device to be separated when needed.

[0009] Preferably, the cutting mechanism includes a turning tool, a cantilever, a slide groove, a telescopic rod, a main controller, a slider, and a limit plate. The turning tool is slidably connected to the bottom of the cantilever, a slide groove is provided above the side wall, the cantilever is installed at the top of the side wall, and sliders are fixedly connected to the bottom of the left and right ends of the cantilever, the sliders are slidably connected to the corresponding slide grooves, and a telescopic rod is arranged above the slide groove. The telescopic rod is formed by two rod members being sleeved, one end of the telescopic rod is fixedly connected to the cantilever, and the other end of the telescopic rod is fixedly connected to the main controller, the main controller is installed at the rear end of the top of the side wall, and a limit plate is installed at the other end of the main controller. A No. 1 motor is installed on the side of the main controller. The turning tool is controlled by setting a program in the main controller, and materials of various shapes can be processed according to requirements. The cantilever, slide groove, telescopic rod and slider work together to enable the turning tool to cut materials flexibly, and the limit plate ensures that the turning tool will not accidentally slide out of the structure to cause an accident.

[0010] Preferably, the grinding mechanism includes a No. 1 lifting controller, a No. 1 hanging arm, a No. 1 wall-hanging groove, and a grinding wheel. The No. 1 lifting controller is installed on the front end of the top of the suspension beam. The No. 1 hanging arm is fixedly connected to the No. 1 lifting controller and is installed on both sides of the suspension beam. A No. 1 wall-hanging groove is respectively provided in the middle of the No. 1 hanging arms on both sides. The grinding wheel is installed on the front end of the suspension beam. Both ends of the grinding wheel are rotatably connected to the No. 1 wall-hanging groove through a movable shaft. A No. 2 motor is provided at one end of the grinding wheel. The two ends of the grinding wheel connected to the No. 1 wall-hanging groove are controlled by the lifting controller, so that the grinding wheel can process materials of different heights as needed, thereby ensuring the accuracy and flexibility of the processing device.

[0011] Preferably, the coating mechanism includes a No. 2 lifting controller, a No. 2 hanging arm, a No. 2 wall-hanging groove, and a coating wheel. The No. 2 lifting controller is installed at the rear end of the top of the suspension beam, the No. 2 hanging arm is fixedly connected to the No. 2 lifting controller and is installed on both sides of the suspension beam, and No. 2 wall-hanging grooves are respectively opened in the middle of the No. 2 hanging arms on both sides, and the coating wheel is installed at the rear end of the suspension beam. Both ends of the coating wheel are rotatably connected to the No. 2 wall-hanging groove through a movable shaft. A coating box is installed on the outside of one end of the No. 2 hanging arm, and a No. 3 motor is arranged at the other end of the No. 2 hanging arm. A No. 4 motor is arranged outside the coating box. The coating raw material inside the coating box is flowed into the coating wheel through a motor separately arranged outside the coating box, and the lifting controller can control the height of the coating wheel so that the coating wheel fully fits the material and fully covers the coating material on the surface of the material.

[0012] Preferably, the conveyor belt mechanism includes a conveying wheel and a crawler belt, wherein the conveying wheels are respectively arranged on the front and rear sides of the inside of the box body, and the crawler belt respectively covers the outer sides of the front and rear conveying wheels and is movably connected with the conveying wheels. The crawler belt is made of metal and has a discharge groove on the surface. The metal crawler belt ensures strength and service life, and prevents frequent replacement of crawlers due to long-term friction, resulting in waste and reduced efficiency. The discharge groove on the surface of the crawler belt ensures that the waste generated by processing will not accumulate in the mechanism, causing blockage or causing hidden dangers such as jamming and damage of the mechanism.

[0013] Preferably, a water tank is installed inside the box, and the water tank is arranged above the bottom plate. A dust removal fan is suspended above the water tank. Both ends of the dust removal fan are movably connected to the box through straight rods. The waste generated by processing is blown into the water tank through the dust removal fan to reduce environmental pollution and damage to the workers' bodies. A proper amount of water is placed in the water tank to adsorb the waste and prevent the waste from being blown up again by the dust removal fan.

[0014] Beneficial effects of the utility model:

[0015] 1. The cutting mechanism, grinding mechanism and coating mechanism installed on the side wall and the suspension beam respectively ensure that the material is processed more completely, which improves the working efficiency of the device. The controller of the corresponding mechanism further improves the processing accuracy, flexibility and safety;

[0016] 2. The metal crawler ensures strength and service life, preventing frequent replacement of crawlers due to long-term friction, resulting in waste and reduced efficiency. The unloading trough on the crawler surface ensures that the waste generated by processing will not accumulate in the mechanism, causing blockage or causing hidden dangers such as jamming and damage to the mechanism;

[0017] 3. Blow the waste generated by processing into the water tank through the dust removal fan to reduce environmental pollution and damage to the workers' bodies. Putting an appropriate amount of water in the water tank can adsorb the waste and prevent the waste from being blown up again by the dust removal fan. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 What is shown is a first three-dimensional structural schematic diagram of a rock wool insulation board processing and grinding device of the utility model;

[0019] Figure 2 What is shown is a second three-dimensional structural schematic diagram of a rock wool insulation board processing and grinding device of the utility model;

[0020] Figure 3 Shown is a third stereoscopic structural schematic diagram of a rock wool insulation board processing and grinding device of the utility model;

[0021] Figure 4 Shown is a schematic diagram of the internal structure of a rock wool insulation board processing and grinding device of the utility model;

[0022] Figure 5 Shown is a fourth three-dimensional structural schematic diagram of a rock wool insulation board processing and grinding device of the utility model;

[0023] Figure 6 What is shown is a schematic diagram of the front structure of a rock wool insulation board processing and polishing device of the present utility model.

[0024] Explanation of the reference numerals: 1. box body; 2. cutting mechanism; 201. turning tool; 202. cantilever; 203. slide; 204. telescopic rod; 205. main controller; 206. slider; 207. limit plate; 3. grinding mechanism; 301. lifting controller No. 1; 302. hanging arm No. 1; 303. wall-hanging groove No. 1; 304. grinding wheel; 4. coating mechanism; 401. lifting controller No. 2; 402. hanging arm No. 2; 403. wall-hanging groove No. 2; 404. coating wheel; 5. conveyor belt mechanism; 501. conveying wheel; 502. crawler; 6. side wall; 7. suspension beam; 8. bottom plate; 9. baffle; 10. dust removal fan; 11. water tank; 12. motor No. 1; 13. motor No. 2; 14. motor No. 3; 15. unloading chute; 16. coating box; 17. motor No. 4. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0026] See also Figure 1-2 The utility model provides an embodiment: a rock wool insulation board processing and grinding device, including a box body 1, a side wall 6, a suspension beam 7, a cutting mechanism 2, a grinding mechanism 3, a coating mechanism 4, and a conveyor belt mechanism 5. The box body 1 is divided into a front and a rear section. The side wall 6 and the suspension beam 7 are fixedly installed above the box body 1. The cutting mechanism 2 is installed above the side wall 6, the grinding mechanism 3 is installed at the front end of the top of the suspension beam 7, and the coating mechanism 4 is installed at the other end of the suspension beam 7. The conveyor belt mechanism 5 is horizontally arranged on the inner side of the side wall 6 and the suspension beam 7. The cutting, grinding and coating mechanisms 4 respectively installed on the side wall 6 and the suspension beam 7 ensure that the material is processed more completely. The conveyor belt mechanism 5 uniform and stable transport of materials, so that each processing mechanism can fully process the materials, improve work efficiency and production quality, the side wall 6 is fixedly installed on the front section box 1, the suspension beam 7 is fixedly connected to the rear section box 1, the bottom plate 8 is arranged under the box 1 and movably connects the front and rear sections of the box 1, the baffle 9 is set on both sides of the box 1, the side wall 6 and the baffle 9 are installed on both sides of the box 1 to limit the material while preventing the waste generated by the processing from flying out to cause danger and hidden dangers, by setting the suspension beam 7, the installation position of the equipment mechanism is raised, and the available processing space is expanded, and the separated box 1 and the movable bottom plate 8 enable the processing device to be separated when needed.

[0027] See also Figure 2-3 In this embodiment, the cutting mechanism 2 includes a turning tool 201, a cantilever 202, a slide 203, a telescopic rod 204, a main controller 205, a slider 206, and a limit plate 207. The turning tool 201 is slidably connected to the bottom of the cantilever 202, a slide 203 is provided above the side wall 6, the cantilever 202 is installed at the top of the side wall 6, and sliders 206 are fixedly connected to the bottom of the left and right ends of the cantilever 202. The slider 206 is slidably connected to the corresponding slide 203. A telescopic rod 204 is arranged above the slide 203. The telescopic rod 204 is formed by two rods being sleeved together. One end of the telescopic rod 204 is fixedly connected to the cantilever 202, and the other end of the telescopic rod 204 is fixedly connected to the main controller 205. The main controller 205 is installed at the rear end of the top of the side wall 6. A limit plate 207 is installed at the other end of the main controller 205. A No. 1 motor 12 is installed on the side of the main controller 205. The program control is set by the main controller 205 The turning tool 201 can process materials of various shapes according to needs. The cantilever 202, the slide 203, the telescopic rod 204 and the slider 206 work together to enable the turning tool 201 to cut materials flexibly. The limit plate 207 ensures that the turning tool 201 will not accidentally slide out of the structure to cause an accident. The conveyor belt mechanism 5 includes a conveying wheel 501 and a crawler 502. The conveying wheels 501 are respectively arranged on the front and rear sides of the inside of the box body 1. The crawler 502 respectively covers the outer sides of the front and rear conveying wheels 501 and is movably connected to the conveying wheel 501. The crawler 502 is made of metal and has a discharge groove 15 on the surface. The metal crawler 502 ensures strength and service life, prevents frequent replacement of the crawler 502 due to long-term friction, resulting in waste and reduced efficiency, and the discharge groove 15 on the surface of the crawler 502 ensures that the waste generated by processing will not accumulate in the mechanism, causing blockage or causing hidden dangers such as jamming and damage to the mechanism.

[0028] See also Figure 4-6In this embodiment, the grinding mechanism 3 includes a No. 1 lifting controller 301, a No. 1 hanging arm 302, a No. 1 wall-hanging groove 303, and a grinding wheel 304. The No. 1 lifting controller 301 is installed on the top front end of the suspension beam 7. The No. 1 hanging arm 302 is fixedly connected to the No. 1 lifting controller 301 and is installed on both sides of the suspension beam 7. The No. 1 hanging arm 302 on both sides has a No. 1 wall-hanging groove 303 in the middle. The grinding wheel 304 is installed on the front end of the suspension beam 7. Both ends of the grinding wheel 304 are rotatably connected to the wall-hanging groove through a movable shaft. The grinding wheel 304 is A No. 2 motor 13 is provided at the end, and the two ends of the grinding wheel 304 connected to the No. 1 wall-hanging groove 303 are controlled by the lifting controller, so that the grinding wheel 304 can process materials of different heights according to needs, ensuring the accuracy and flexibility of the processing device. The coating mechanism 4 includes a No. 2 lifting controller 401, a No. 2 hanging arm 402, a No. 2 wall-hanging groove 403, and a coating wheel 404. The No. 2 lifting controller 401 is installed at the rear end of the top of the suspension beam 7, and the No. 2 hanging arm 402 is fixedly connected to the No. 2 lifting controller 401 and installed on both sides of the suspension beam 7. A second wall-hanging groove 403 is provided in the middle of the second hanging arm 402, and a paint wheel 404 is installed at the rear end of the suspension beam 7. Both ends of the paint wheel 404 are rotatably connected to the second wall-hanging groove 403 through a movable shaft. A paint box 16 is installed on the outside of one end of the second hanging arm 402, and a third motor 14 is provided at the other end of the second hanging arm 402. A fourth motor 17 is provided outside the paint box 16. The coating material inside the paint box 16 flows into the paint wheel 404 through a motor separately provided outside the paint box 16, and the lifting controller can control The height of the paint wheel 404 makes the paint wheel 404 fully fit the material and fully cover the surface of the material with the coating material. A water tank 11 is installed inside the box body 1. The water tank 11 is arranged above the bottom plate 8. A dust removal fan 10 is suspended above the water tank 11. Both ends of the dust removal fan 10 are movably connected to the box body 1 through straight rods. The waste generated by processing is blown into the water tank 11 through the dust removal fan 10 to reduce environmental pollution and damage to the workers' bodies by the waste. A proper amount of water is placed in the water tank 11 to adsorb the waste and prevent the waste from being blown up again by the dust removal fan 10.

[0029] When working, first put the raw material into the entrance, then the crawler 502 rotates to drive the material to move. The baffles 9 on both sides can stably protect the raw material to prevent the raw material from moving and causing damage to the raw material. When the material enters the cutting structure, the main controller 205 controls the turning tool 201 to cut the material according to demand. The material is automatically processed through the program set by the main controller 205, which reduces the workers' operating steps and reduces labor costs. At the same time, it also reduces the contact between the workers and the rock wool board, preventing the rock wool board from causing harm to the workers' bodies. When the raw material processing is completed, the crawler 502 drives the material to flow out of the cutting mechanism 2 and into the grinding mechanism 3. The grinding wheel 304 is controlled by the program set by the No. 1 lifting controller 301 to move to the appropriate The height of the material is suitable, the No. 2 motor 13 rotates forward, so that the grinding wheel 304 rotates at a constant speed to grind the material, and at the same time the dust removal fan 10 rotates to suck the waste generated by cutting and grinding into the water tank 11, preventing the waste from spreading and causing damage to the workers' bodies. The ground material continues to flow to the coating mechanism 4, and the coating wheel 404 is controlled by the program set by the No. 2 lifting controller 401 to move to a suitable height. The No. 4 motor 17 set outside the coating box 16 makes the coating material inside the coating box 16 flow into the coating wheel 404. The No. 3 motor 14 controls the coating wheel 404 to rotate at a constant speed, and adds a coating layer to the material flowing into the coating mechanism 4. Then the fan operates to air-dry the coating layer to improve work efficiency. In this way, the use process of the entire rock wool insulation board processing device is completed.

[0030] Through the above steps, the cutting mechanism 2, grinding mechanism 3 and coating mechanism 4 installed on the side wall 6 and the suspension beam 7 respectively ensure relatively complete processing of the material, improve the working efficiency of the device, and the controller of the corresponding mechanism further improves the processing accuracy, flexibility and safety.

[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A rock wool insulation board processing and polishing device, comprising a box (1), characterized in that: The box body (1) is divided into two sections, front and rear sections. The side wall (6) and the suspension beam (7) are fixedly mounted above the box body (1). The cutting mechanism (2) is mounted above the side wall (6). The front end of the top of the suspension beam (7) is mounted with the grinding mechanism (3). The other end of the suspension beam (7) is mounted with the coating mechanism (4). The conveyor belt mechanism (5) is horizontally arranged on the inner side of the side wall (6) and the suspension beam (7).

2. The rock wool insulation board processing and polishing device according to claim 1 is characterized in that: The side wall (6) is fixedly mounted on the front section of the box body (1), the suspension beam (7) is fixedly connected to the rear section of the box body (1), the bottom plate (8) is arranged below the box body (1) and movably connects the front and rear sections of the box body (1), and the baffles (9) are arranged on both sides of the box body (1).

3. The rock wool insulation board processing and polishing device according to claim 2 is characterized in that: The cutting mechanism (2) comprises a turning tool (201), a cantilever (202), a slide groove (203), a telescopic rod (204), a main controller (205), a slider (206), and a limit plate (207). The turning tool (201) is slidably connected to the bottom of the cantilever (202). The top of the side wall (6) is provided with a slide groove (203). The cantilever (202) is mounted on the top of the side wall (6). The bottom of the left and right ends of the cantilever (202) are fixedly connected with sliders (206). The sliders (206) are connected to corresponding sliders. The slot (203) is slidably connected, a telescopic rod (204) is arranged above the slot (203), the telescopic rod (204) is formed by two rod members being sleeved together, one end of the telescopic rod (204) is fixedly connected to the cantilever (202), the other end of the telescopic rod (204) is fixedly connected to a main controller (205), the main controller (205) is installed at the rear end of the top of the side wall (6), a limit plate (207) is installed at the other end of the main controller (205), and a No. 1 motor (12) is installed on the side of the main controller (205).

4. The rock wool insulation board processing and polishing device according to claim 3 is characterized in that: The grinding mechanism (3) comprises a No. 1 lifting controller (301), a No. 1 hanging arm (302), a No. 1 wall-hanging groove (303), and a grinding wheel (304). The No. 1 lifting controller (301) is mounted at the front end of the top of the suspension beam (7). The No. 1 hanging arm (302) is fixedly connected to the No. 1 lifting controller (301) and is mounted on both sides of the suspension beam (7). The No. 1 wall-hanging groove (303) is respectively provided in the middle of the No. 1 hanging arms (302) on both sides. The grinding wheel (304) is mounted at the front end of the suspension beam (7). Both ends of the grinding wheel (304) are rotatably connected to the No. 1 wall-hanging groove (303) via a movable shaft. A No. 2 motor (13) is provided at one end of the grinding wheel (304).

5. The rock wool insulation board processing and polishing device according to claim 4 is characterized in that: The coating mechanism (4) comprises a No. 2 lifting controller (401), a No. 2 hanging arm (402), a No. 2 wall-hanging groove (403), and a coating wheel (404). The No. 2 lifting controller (401) is mounted at the top rear end of the suspension beam (7). The No. 2 hanging arm (402) is fixedly connected to the No. 2 lifting controller (401) and is mounted on both sides of the suspension beam (7). The No. 2 hanging arms (402) on both sides are respectively provided with No. 2 wall-hanging grooves (403) in the middle. The coating wheel (404) is mounted at the rear end of the suspension beam (7). Both ends of the coating wheel (404) are rotatably connected to the No. 2 wall-hanging groove (403) via a movable shaft. A coating box (16) is mounted on the outside of one end of the No. 2 hanging arm (402). A No. 3 motor (14) is arranged at the other end of the No. 2 hanging arm (402). A No. 4 motor (17) is arranged outside the coating box (16).

6. The rock wool insulation board processing and polishing device according to claim 5 is characterized in that: The conveyor belt mechanism (5) comprises a conveyor wheel (501) and a crawler belt (502). The conveyor wheels (501) are respectively arranged at the front and rear sides of the interior of the box (1). The crawler belt (502) respectively covers the outside of the front and rear conveyor wheels (501) and is movably connected to the conveyor wheel (501). The crawler belt (502) is made of metal material and has a discharge groove (15) on its surface.

7. The rock wool insulation board processing and grinding device according to claim 6 is characterized in that A water tank (11) is installed inside the box body (1), and the water tank (11) is arranged above the bottom plate (8). A dust removal fan (10) is suspended above the water tank (11), and both ends of the dust removal fan (10) are movably connected to the box body (1) through straight rods.

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