Automatic shell discharging device of book-shaped box assembling machine
By designing an automatic lower shell device of a book-shaped box assembly machine including brackets, cylinder parts and air suction structures, the problems of material drop and machine failure in existing equipment during automatic assembly are solved, and automated lower shell and position correction is achieved, which improves production efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202422162317.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-09-04
AI Technical Summary
During the automatic assembly process of existing book-shaped box assembly equipment, the accuracy requirements of suction cup components are high and susceptible to environmental impact, resulting in material drops and machine failures, with a narrow range of application, low efficiency, and requires multiple workers to operate.
A book-shaped box assembly machine automatic shell removal device is designed, including a frame, a feeding part and a conveyor belt. The feeding part is composed of several brackets, cylinder parts and limiting parts. The material is pushed from the shell bin to the conveyor belt through the cylinder driving push plate, and the material position is adjusted through the correct position and positioning of the cylinder, and the accurate transmission of the material is achieved in combination with the air suction structure.
The automatic shell and position correction of the book-shaped box assembly machine is realized, ensuring that only one portion is left at a time, avoiding material drops and material problems, improving production efficiency and liberating manpower.
Smart Images

Figure CN222794601U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of book-shaped box assembling machines, in particular to an automatic shell lowering device for a book-shaped box assembling machine. Background Art
[0002] Book-shaped boxes are widely used in gift packaging. Book-shaped boxes include a box body and a book panel. The book panel consists of a flexibly connected bottom plate, side plate and cover plate. The bottom plate is glued and fixed to the bottom of the box body, the side plate is glued and fixed to the side of the box body, and the cover plate can be flipped open. At present, book-shaped boxes have begun to be assembled and produced using semi-automatic assembly equipment. The assembly production process includes book panel paper feeding, book panel gluing, manual box placement, box body and bottom plate pressing and bonding, manual side panel bonding and other processes; and to achieve automatic assembly, the prior art equipment generally uses a suction cup component to automatically clamp the box body assembly to transport the single piece of raw material to the processing machine base. The required accuracy of the suction cup component will be relatively complex, especially in the face of processing of various different specifications, which requires debugging and is easily affected by the environment, resulting in problems such as material falling due to poor adsorption and clamping. In severe cases, the falling material will also cause the machine to get stuck, resulting in machine operation failures, etc. In short, the book-shaped box assembly equipment of the prior art has a narrow scope of application, low efficiency, and one device requires multiple workers to operate and produce. Therefore, when designing a truly automated assembly line book-shaped box assembly machine, it is necessary to improve the lower shell structure of the material, so as to accurately realize the smooth subsequent automatic assembly, and to liberate manpower, reduce labor costs, and design a device that can automatically complete the smooth assembly of the box body. Utility Model Content
[0003] In view of the prior art, the purpose of the utility model is to provide a device that can realize automatic shell unloading and position correction of a book box assembly machine. The device structure of this embodiment is simple, and can ensure that only one portion of material is unloaded each time, and can ensure that the unloading link of the automated assembly line will not have problems such as material jamming, so that it can run smoothly.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is: an automatic shell unloading device of a book-type box assembly machine, including a frame and a unloading part, a conveyor belt is also arranged on the frame, the unloading part is located in the starting direction of the conveyor belt, the unloading part includes a plurality of brackets located directly above the conveyor belt to form a shell bin, the bracket includes a push plate that pushes the material into the conveyor belt relative to the bracket and a plurality of cylinder parts for pushing the material, the cylinder part includes a first actuating cylinder and a second actuating cylinder, the first actuating cylinder and the second actuating cylinder are used to drive the push plate to push the material from the shell bin to the conveyor belt, the cylinder part also includes a positioning cylinder and a positioning cylinder, the positioning cylinder and the positioning cylinder are used to push and adjust the starting position of the material on the conveyor belt.
[0005] As a further configuration of the above scheme, the bracket includes two longitudinal rails and two transverse rails, and both ends of the transverse rails are fixed on the frame for allowing the longitudinal rails and the bracket to move along the transverse rails to adjust the spacing. The two longitudinal rails are respectively provided with slide grooves, and two sliders are slidably arranged in each of the slide grooves. The two longitudinal rails are used for adjusting the spacing between the two sliders on their respective longitudinal rails in the conveying direction of the conveyor belt.
[0006] As a further configuration of the above scheme, the first actuating cylinder and the second actuating cylinder are fixed on a slider, and the slider is also provided with a plurality of material columns for forming a shell bin and limiting the material in the shell bin, and the bottom of the material column is opened.
[0007] As a further configuration of the above scheme, the push plate is fixedly connected to the push plate frame, the first actuating cylinder and the second actuating cylinder are respectively provided with a unloading piston rod and a connecting arm fixed to the unloading piston rod, the push plate frame is fixedly connected to the connecting arm, and the push plate is driven to move by the first actuating cylinder and the second actuating cylinder.
[0008] As a further arrangement of the above scheme, a limiting member is also arranged on the slider on one side of the second actuating cylinder. The limiting member is arranged above the bracket and the push plate, and has a waist-shaped hole. The limiting member is fixed to the slider by a screw passing through the waist-shaped hole.
[0009] As a further arrangement of the above scheme, the positioning cylinder is located above the conveyor belt and relative to the conveying direction of the conveyor belt, the positioning cylinder is located below the bracket on one side of the belt limiter, and a push block is connected to the positioning cylinder, the lower end of the push block is arranged close to the conveyor belt surface, and the distance between the push block and the conveyor belt surface is smaller than the size of the material.
[0010] As a further configuration of the above scheme, an air suction structure is provided on the conveyor belt, and a plurality of air holes are provided on the belt surface of the conveyor belt for the air suction structure to adsorb and convey the materials on the conveyor belt.
[0011] Beneficial effect: The automatic shell lowering device of the book-shaped box assembly machine of the utility model can realize a pre-adjustment after placing the material in the embodiment, so that in the subsequent automated work process, the shell lowering device will only lower one portion of material each time after completing a complete set of actions, completely avoiding the problem of two portions of material falling or failure to lower the material. Therefore, the problem of material getting stuck in the transmission mechanism can be avoided. The air suction structure is started after the material is positioned and positioned on the conveyor belt through the setting of positioning and alignment, so as to adjust the position of the material and maintain the adjusted position, so that the material can be adjusted before entering the processing station, which is convenient for rapid and automated processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the book-shaped box assembly machine of the utility model.
[0013] Figure 2 The utility model is a schematic diagram of the structure of the automatic shell lowering device of the book-shaped box assembling machine.
[0014] Figure 3 It is a schematic structural diagram of the blanking part of this embodiment.
[0015] Figure 4 Schematic diagram of the track of this embodiment.
[0016] Figure 5 Schematic diagram of the support structure of this embodiment.
[0017] Figure numerals: 1. Frame; 11. Longitudinal track; 12. Transverse track; 2. Unloading part; 21. Shell bin; 22. Bracket; 23. Push plate; 231. Push plate frame; 26. Slide groove; 27. Material column; 29. Slider; 3. Conveyor belt; 31. Air suction structure; 40. Unloading piston rod; 41. First actuating cylinder; 42. Second actuating cylinder; 43. Alignment cylinder; 44. Positioning cylinder; 49. Connecting arm; 51. Limiting piece; 52. Waist-shaped hole; 53. Screw. DETAILED DESCRIPTION
[0018] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0019] like Figure 1-5 The automatic shell unloading device of the book-type box assembly machine shown includes a frame 1 and a unloading part 2. The frame 1 is also provided with a conveyor belt 3. The unloading part 2 is located in the starting direction of the conveyor belt 3. The unloading part 2 includes a plurality of brackets 22 located directly above the conveyor belt 3 to form a shell bin 21. The bracket 22 includes a push plate 23 that pushes the material into the conveyor belt 3 relative to the bracket 22 and a plurality of cylinder parts for pushing the material. The cylinder parts include a first actuating cylinder 41 and a second actuating cylinder 42. The first actuating cylinder 41 and the second actuating cylinder 42 are used to drive the push plate 23 to push the material from the shell bin 21 to the conveyor belt 3. The cylinder parts also include a positioning cylinder 43 and a positioning cylinder 44. The positioning cylinder 43 and the positioning cylinder 44 are used to push and adjust the starting position of the material on the conveyor belt 3.
[0020] As a further configuration of the above scheme, the bracket 22 includes two longitudinal rails 11 and two transverse rails 12, and both ends of the transverse rails 12 are fixed on the frame 1, so as to allow the longitudinal rails 11 and the bracket 22 to adjust the spacing along the transverse rails 12. The two longitudinal rails 11 are respectively provided with slide grooves 26, and two sliders 29 are slidably arranged in each of the slide grooves 26. The two longitudinal rails 11 are used for adjusting the spacing between the two sliders 29 on their respective longitudinal rails 11 in the conveying direction of the conveyor belt 3.
[0021] As a further configuration of the above scheme, the first actuating cylinder 41 and the second actuating cylinder 42 are fixed on the slider 29, and the slider 29 is also provided with a plurality of material columns 27 for constituting the shell bin 21 and limiting the material in the shell bin 21, and the bottom of the material column 27 is provided with an opening, and the opening prevents the material column 27 from limiting the falling of the material.
[0022] As a further arrangement of the above scheme, the push plate 23 is fixedly connected to the push plate frame 231, the first actuating cylinder 41 and the second actuating cylinder 42 are respectively provided with a unloading piston rod 40 and a connecting arm 49 fixed to the unloading piston rod 40, the push plate frame 231 is fixedly connected to the connecting arm 49, and the push plate 23 is driven to move by the first actuating cylinder 41 and the second actuating cylinder 42. Combined with the accompanying drawings, the first actuating cylinder 41 and the second actuating cylinder 42 can push the material from the bracket 22 to the conveyor belt 3 through the action of the push plate 23.
[0023] As a further arrangement of the above scheme, a limiting member 51 is further arranged on the slider 29 on one side of the second actuating cylinder 42. The limiting member 51 is arranged above the bracket 22 and the push plate 23, and the limiting member 51 has a waist-shaped hole 52. The limiting member 51 is fixed to the slider 29 by a screw 53 passing through the waist-shaped hole 52. The limiting member 51 is used to adjust the thickness of the active material that can be generated when the push plate 23 moves, so as to control and adjust the material to only fall to the bottom portion, intercept the material on the upper layer, and avoid the situation where the material at the bottom carries the material above and falls.
[0024] As a further arrangement of the above scheme, the positioning cylinder 43 is located above the conveyor belt 3 and relative to the conveying direction of the conveyor belt 3, the positioning cylinder 44 is located below the bracket 22 on one side of the belt limiting member 51, and a push block is connected to the positioning cylinder 44, the lower end of the push block is arranged close to the belt surface of the conveyor belt 3, and the distance between the push block and the belt surface of the conveyor belt 3 is smaller than the size of the material.
[0025] As a further configuration of the above scheme, an air suction structure 31 is provided on the conveyor belt 3 , and a plurality of air holes are provided on the belt surface of the conveyor belt 3 for the air suction structure 31 to absorb and transport the materials on the conveyor belt 3 .
[0026] The utility model discloses an automatic shell unloading device for a book-type box assembly machine, which comprises a material unloading portion 2 arranged on a conveyor belt 3. The material unloading portion 2 can, through the mutual cooperation between a plurality of cylinders, place the materials stacked in layers in a shell bin 21 onto the conveyor belt 3 one by one, and ensure cooperation with the processing assembly behind the frame 1. For each action of the material, only one portion is placed for subsequent processing by the processing assembly, and the position of the material falling on the conveyor belt 3 is adjusted to make it consistent. Compared with the prior art, the shell unloading device of this embodiment can ensure that only one portion is placed each time, and there will be no problem of material jamming, and it can ensure that the position of the material placed each time is exactly the same, thereby ensuring smooth processing.
[0027] As mentioned above, the material discharge portion 2 of this embodiment includes a shell bin 21 for containing materials, and the shell bin 21 includes Figure 1-3 As shown, it is composed of four material columns 27 with angles at the four corners of the shell bin 21. It is worth noting that the material columns 27 are preferably set with four for the square structure material used in this embodiment. Further, the material column 27 of this embodiment is set on the slider 29, and as shown in the figure, two longitudinal tracks 11 and two transverse tracks 12 are set on the frame 1, and four sliders 29 are set on the bracket 22. Every two sliders 29 are grouped and respectively set in the slide groove 26 of a longitudinal track 11. Four sliders 29 are set on the two longitudinal tracks 11, and each slider 29 is integrated with a cylinder structure for horizontally pushing the material.
[0028] As mentioned above, the slider 29 on the longitudinal track 11 is relatively close to or away from the longitudinal track 11 to adjust the length of the material, and the two brackets 22 on each transverse track 12 are relatively close to or away from the longitudinal track 11 to control the width of the material.
[0029] The above-mentioned structure for positioning and fixing after adjustment adopts common bolts in the prior art, and its movement and fixation are controlled by loosening and tightening the bolts.
[0030] It is worth noting that in the solution adopted in this embodiment, a total of seven cylinders are set, including two first action cylinders 41, two second action cylinders 42, one positioning cylinder 43, and two positioning cylinders 44. Figure 1-3The first actuating cylinder 41 shown is arranged on a slider 29 on one of the longitudinal rails 11, while the second actuating cylinder 42 is arranged on the other side, and the side where the second actuating cylinder 42 is arranged is the side with a limit member 51, and the side where the first actuating cylinder 41 is arranged does not have a limit member 51. At the same time, two positioning cylinders 44 are also arranged in the space between the conveyor belt 3 and the lower part of the longitudinal rail 11 on the side with the limit member 51, and the positioning cylinder 43 is arranged next to the longitudinal rail 11 on the side away from the positioning cylinder 44, and the telescopic direction of its unloading piston rod 40 is the transmission direction of the conveyor belt 3.
[0031] It should be noted that the device of this embodiment can be adaptively adjusted according to different material sizes. When adjusting, it is only necessary to place the material in the shell bin 21, and then, by loosening the bolts, the longitudinal track 11 and the transverse track 12 can be adjusted one by one to the middle of the material. Figure 4 The width of the material shown should be smaller than the distance between the brackets 22 on both sides, and the bracket 22 is extended near the middle part to set a material table for receiving the material. The distance between the two material tables is larger than the width of the material, and the limiter 51 is adjusted up and down based on the waist-shaped hole 52 by loosening the screw 53, and then the screw 53 is fixed, so that the distance between the limiter 51 and the upper surface of the longitudinal track 11 is larger than the thickness of a single material and smaller than the thickness of two materials.
[0032] When the device of this embodiment is in use, the material is first placed in the shell bin 21 as described above, and then the device is started. First, based on the external air supply control, the unloading piston rods 40 of the first actuating cylinder 41 and the second actuating cylinder 42 are both extended outward by half of the telescopic stroke. After the device is officially operated and starts unloading, the first actuating cylinder 41 will be started at the same time as the second actuating cylinder 42, and the unloading piston rods 40 of both will move toward one side of the second actuating cylinder 42. At this time, the push plates 23 connected to the unloading piston rods 40 of the first actuating cylinder 41 and the second actuating cylinder 42 are linked based on the push plate frame 231, and then move to abut against one side of the material and push it away from the bracket 22 on the side of the first actuating cylinder 41. The material will As there is no bracket 22 at the bottom to support the material and let it fall obliquely onto the conveyor belt 3, the conveyor belt 3 is in a stopped state at this time. Subsequently, the first actuating cylinder 41 and the second actuating cylinder 42 act in opposite directions to push the bracket 22 on the other side of the material so that the material falls completely onto the conveyor belt 3. Subsequently, the two positioning cylinders 44 are started to push the fallen material toward the bracket 22 on the other side. The positioning cylinder 43 is started synchronously after the positioning cylinder 44 acts to push the material forward to move its position to the target point. Subsequently, the air suction structure 31 is started to adsorb the material from below to keep it in place. At this time, the conveyor belt 3 can start to transport the material forward, and in this process, the air suction structure 31 maintains the adsorption force to prevent the material from moving.
[0033] The above-mentioned structural setting is achieved through pre-adjustment. Each time the lower shell device performs a complete set of actions, only one portion of material is unloaded, and there will be no problem of double loading or failure to unload material. Therefore, problems such as material jamming in the transmission mechanism can be avoided. In addition, through the positioning and alignment settings, the air suction structure is started after the material is lowered to the conveyor belt to adjust the position of the material and maintain the adjusted position, so that the material can be adjusted in position before entering the processing station, which is convenient for rapid and automated processing.
[0034] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. Automatic shell unloading device of book-shaped box assembly machine, characterized by: The invention comprises a frame (1) and a material discharge portion (2). A conveyor belt (3) is also arranged on the frame (1). The material discharge portion (2) is located in the starting direction of the conveyor belt (3). The material discharge portion (2) comprises a plurality of brackets (22) located directly above the conveyor belt (3) and constituting a shell bin (21). The brackets (22) comprise a push plate (23) movable relative to the brackets (22) to push materials into the conveyor belt (3) and a plurality of cylinder components used for pushing materials. The cylinder components comprise a first actuating cylinder (41) and a second actuating cylinder (42). The first actuating cylinder (41) and the second actuating cylinder (42) are used to drive the push plate (23) to push materials from the shell bin (21) onto the conveyor belt (3). The cylinder components further comprise a positioning cylinder (43) and a positioning cylinder (44). The positioning cylinder (43) and the positioning cylinder (44) are used to push and adjust the starting position of the materials on the conveyor belt (3).
2. The automatic shell unloading device of the book-shaped box assembly machine according to claim 1, characterized in that: The support (22) includes two longitudinal rails (11) and two transverse rails (12). Both ends of the transverse rails (12) are fixed to the frame (1) and are used for the longitudinal rails (11) and the support (22) to be movable along the transverse rails (12) to adjust the spacing. The two longitudinal rails (11) are respectively provided with a slide groove (26). Two sliders (29) are slidably arranged in each of the slide grooves (26). The two longitudinal rails (11) are used for adjusting the spacing between the two sliders (29) on the respective longitudinal rails (11) in the conveying direction of the conveyor belt (3).
3. The automatic shell unloading device of the book-shaped box assembly machine according to claim 2 is characterized in that: The first actuating cylinder (41) and the second actuating cylinder (42) are fixed on a slider (29), and the slider (29) is also provided with a plurality of material columns (27) for forming a shell bin (21) and limiting the material in the shell bin (21), and the bottom of the material column (27) is provided with an opening.
4. The automatic shell unloading device of the book-shaped box assembly machine according to claim 3 is characterized in that: The push plate (23) is fixedly connected to the push plate frame (231); the first actuating cylinder (41) and the second actuating cylinder (42) are respectively provided with a material discharge piston rod (40) and a connecting arm (49) fixed to the material discharge piston rod (40); the push plate frame (231) is fixedly connected to the connecting arm (49); and the push plate (23) is driven to move by the first actuating cylinder (41) and the second actuating cylinder (42).
5. The automatic shell unloading device of the book-shaped box assembly machine according to claim 1 or 3, characterized in that: A limiting member (51) is also provided on the slider (29) on one side of the second actuating cylinder (42). The limiting member (51) is arranged above the bracket (22) and the push plate (23), and the limiting member (51) has a waist-shaped hole (52). The limiting member (51) is fixed to the slider (29) by a screw (53) penetrating the waist-shaped hole (52).
6. The automatic shell unloading device of the book-shaped box assembly machine according to claim 5, characterized in that: The positioning cylinder (43) is located above the conveyor belt (3) and is arranged relative to the conveying direction of the conveyor belt (3). The positioning cylinder (44) is located below the bracket (22) on one side of the belt limiter (51), and a push block is connected to the positioning cylinder (44). The lower end of the push block is arranged close to the belt surface of the conveyor belt (3), and the distance between the push block and the belt surface of the conveyor belt (3) is smaller than the size of the material.
7. The automatic shell unloading device of the book-shaped box assembly machine according to claim 1, characterized in that: The conveyor belt (3) is provided with an air suction structure (31), and a plurality of air holes are provided on the belt surface of the conveyor belt (3) so that the air suction structure (31) can absorb and convey the material on the conveyor belt (3).
Citation Information
Cited By
Book-shaped box assembling machine
CN223803176U