Polyester knitted fabric heat setting equipment
By using tensioning components in polyester knitted fabric thermal setting equipment to adjust the tension of the workpiece, the wrinkle problems that may arise during the transmission process are solved and the thermal setting effect is improved.
Patent Information
- Application Number
- CN202421489164.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-27
AI Technical Summary
During the transmission process, existing polyester knitted fabric heat setting equipment may produce wrinkles, affecting the heat setting effect.
A polyester knitted fabric heat setting equipment is designed, and a mounting frame is set up at the upper end of the bottom plate using a tensioning assembly. By rotating the first screw, the installation pipe is driven to lift and lower, and the sliding rod and moving block are moved downward with the spring force, and the roller is pressed on the workpiece to adjust the tension of the workpiece to avoid wrinkles.
Through the use of tensioning components, the polyester knitted fabric can be kept flat during the transmission process, avoid wrinkles, and improve the heat setting effect.
Smart Images

Figure CN222795974U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of knitted fabric heat setting equipment, in particular to a polyester knitted fabric heat setting equipment. Background Art
[0002] A common heat setting equipment for polyester knitted fabrics is a hot air dryer. It is a device that heats the polyester knitted fabric by heating the air. The working principle of the hot air dryer is to heat the hot air to a certain temperature through a heating element (usually an electric heater or a gas burner), and then send the hot air to the drying chamber where the fabric is located through a fan. The polyester knitted fabric will be heated by the hot air and obtain the desired shape and dimensional stability in the chamber. Hot air dryers are often used in the finishing stage of the weaving process to remove moisture from polyester knitted fabrics and perform heat setting on them. Different heat setting effects can be achieved by controlling parameters such as the temperature, humidity and wind speed of the hot air.
[0003] However, the existing device still has the following defects:
[0004] When the existing device is used, the method for heat setting the polyester knitted fabric is usually steam heating or using a heating roller to heat set the polyester knitted fabric. During the transmission process, the polyester knitted fabric may produce wrinkles, which will affect the heat setting effect. Therefore, we need to propose a polyester knitted fabric heat setting device. Utility Model Content
[0005] The utility model aims to provide a polyester knitted fabric heat setting device, which can keep the polyester knitted fabric flat at all times during transportation and avoid wrinkles by using a tensioning component, so as to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A polyester knitted fabric heat setting device comprises a bottom plate, the upper end of the bottom plate is fixedly connected to a support frame, a workpiece is slidably connected to the support frame, and a tensioning component for adjusting the tension of the workpiece is arranged on the bottom plate;
[0008] The tensioning assembly comprises a mounting frame fixed to the upper end of the mounting base plate, the mounting frame is internally threadedly connected with two symmetrically distributed first screw rods, the lower ends of the two first screw rods are rotatably connected with a mounting tube, a spring is arranged inside the mounting tube, a sliding rod is slidably connected inside the mounting tube, a moving block is fixedly connected to the lower end of the sliding rod, and a roller is rotatably connected inside the moving block;
[0009] The upper end of the bottom plate is provided with a shaping component for shaping the workpiece;
[0010] A winding component for winding the workpiece is arranged at the upper end of the bottom plate.
[0011] Preferably, the shaping component includes a shaping box fixedly mounted on the upper end of the base plate, a plurality of evenly distributed sealing curtains are fixedly connected to the side walls of the shaping box, a steam engine is fixedly connected to the inner bottom of the shaping box, and a plurality of evenly distributed nozzles are fixedly mounted on the upper end of the steam engine.
[0012] Preferably, an air curtain for cooling the workpiece is provided at the upper end of the bottom plate, and a cutting assembly for cutting the workpiece is provided at the upper end of the bottom plate.
[0013] Preferably, the cutting assembly includes a mounting column fixedly mounted on the upper end of the base plate, a second screw being rotatably connected inside the mounting column, a first motor being fixedly connected to the upper end of the second screw, the first motor being fixedly mounted on the upper end of the mounting column, two symmetrically distributed movable plates being threadedly connected to the outer side of the second screw, both movable plates being slidably connected to the inside of the mounting column, cutting knives being fixedly mounted on opposite surfaces of the two movable plates, and fixed rods being slidably connected to the insides of the two movable plates.
[0014] Preferably, the fixing rod is fixedly mounted on the upper end of the base plate, and the upper end of the fixing rod is fixedly connected to a limiting plate.
[0015] Preferably, the winding assembly includes two mounting plates fixed on the upper end of the base plate, the two mounting plates are internally rotatably connected with a winding roller, the outer side of the winding roller is fixedly connected to the workpiece, and one end of the winding roller passes through the mounting plate and is fixedly connected to a second motor.
[0016] Preferably, a controller is fixedly connected to the side wall of the mounting plate, and the controller is electrically connected to the steam engine, the first motor, and the second motor respectively.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model provides a mounting frame at the upper end of a bottom plate, rotates the first screw, a threaded motion occurs between the first screw and the mounting frame, the first screw moves up and down, drives the mounting tube to rise and fall, the elastic force of the spring causes the slide bar to move downward, drives the moving block and the roller to move downward, the roller presses on the workpiece, adjusts the tension of the workpiece, tightens the workpiece, and avoids wrinkles on the workpiece; the first motor drives the second screw to rotate, the second screw and the two moving plates have a threaded motion, control the two moving plates to clamp and move away, the two moving plates control the cutting knife to cut the workpiece, and it is convenient to replace the winding roller after the workpiece is wound up. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the partial internal structure of the utility model;
[0021] Figure 3 It is a partial structural schematic diagram of the tensioning assembly in the utility model;
[0022] Figure 4 It is a structural schematic diagram of the cutting component in the utility model.
[0023] In the figure: 1, base plate; 2, support frame; 3, workpiece; 4, tensioning assembly; 41, mounting frame; 42, first screw; 43, mounting tube; 44, spring; 45, slide bar; 46, moving block; 47, roller; 5, shaping assembly; 51, shaping box; 52, sealing curtain; 53, steam engine; 54, nozzle; 6, air curtain; 7, cutting assembly; 71, mounting column; 72, second screw; 73, first motor; 74, moving plate; 75, cutting knife; 76, fixing rod; 8, mounting plate; 9, winding roller; 10, second motor. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 , the utility model provides a technical solution:
[0026] A polyester knitted fabric heat setting device comprises a base plate 1, a support frame 2 is fixedly connected to the upper end of the base plate 1, a workpiece 3 is slidably connected to the support frame 2, a tensioning assembly 4 for adjusting the tension of the workpiece 3 is arranged on the base plate 1, the tensioning assembly 4 comprises a mounting frame 41 fixedly mounted on the upper end of the base plate 1, the internal thread connection of the mounting frame 41 is connected to two symmetrically distributed first screws 42, the lower ends of the two first screws 42 are rotatably connected to a mounting tube 43, a spring 44 is arranged inside the mounting tube 43, a slide rod 45 is slidably connected inside the mounting tube 43, a moving block 46 is fixedly connected to the lower end of the slide rod 45, a roller 47 is rotatably connected inside the moving block 46, a shaping assembly 5 for shaping the workpiece 3 is arranged on the upper end of the base plate 1, and a winding assembly for winding the workpiece 3 is arranged on the upper end of the base plate 1.
[0027] The utility model provides a mounting frame 41 at the upper end of the base plate 1, rotates the first screw 42, and a threaded motion occurs between the first screw 42 and the mounting frame 41, the first screw 42 moves up and down, drives the mounting tube 43 to move up and down, the elastic force of the spring 44 causes the slide bar 45 to move downward, drives the moving block 46 and the roller 47 to move downward, the roller 47 presses on the workpiece 3, adjusts the tension of the workpiece 3, makes the workpiece 3 taut, and avoids wrinkles on the workpiece 3.
[0028] Furthermore, the shaping component 5 includes a shaping box 51 fixedly installed on the upper end of the base plate 1, a plurality of evenly distributed sealing curtains 52 are fixedly connected to the side walls of the shaping box 51, a steam engine 53 is fixedly connected to the inner bottom of the shaping box 51, and a plurality of evenly distributed nozzles 54 are fixedly installed on the upper end of the steam engine 53.
[0029] Exemplarily, the steam engine 53 generates steam. When the steam flows into the nozzle, the steam passes through the narrowing part of the nozzle, accelerates the flow, and forms a high-speed jet steam flow. The multiple nozzles 54 evenly heat the workpiece 3 to shape the workpiece 3. The sealing curtain 52 and the shaping box 51 play a sealing role, retaining the steam inside the shaping box 51. The workpiece 3 enters and exits the shaping box 51 through the gap between the shaping box 51 and the sealing curtain 52.
[0030] Furthermore, an air curtain 6 for cooling the workpiece 3 is disposed at the upper end of the bottom plate 1 , and a cutting assembly 7 for cutting the workpiece 3 is disposed at the upper end of the bottom plate 1 .
[0031] Exemplarily, the airflow generated by the wind curtain 6 takes away the moisture on the surface of the workpiece 3. By adjusting the airflow speed and position of the wind curtain 6, the wind is guided to the surface of the workpiece 3, providing stronger wind force, promoting the volatilization of moisture, accelerating the drying process, and cooling the workpiece 3 at the same time.
[0032] Furthermore, the cutting assembly 7 includes a mounting column 71 fixedly mounted on the upper end of the base plate 1, a second screw 72 is rotatably connected inside the mounting column 71, a first motor 73 is fixedly connected to the upper end of the second screw 72, the first motor 73 is fixedly mounted on the upper end of the mounting column 71, the outer side of the second screw 72 is threadedly connected to two symmetrically distributed movable plates 74, the two movable plates 74 are both slidably connected to the inside of the mounting column 71, cutting knives 75 are fixedly mounted on the opposite surfaces of the two movable plates 74, and the insides of the two movable plates 74 are both slidably connected to fixed rods 76.
[0033] Exemplarily, the mounting column 71 is used to mount the second screw 72, the first motor 73 and other components. The first motor 73 drives the second screw 72 to rotate. The second screw 72 and the two movable plates 74 perform threaded motion to control the two movable plates 74 to clamp and move away. The two movable plates 74 control the cutting knife 75 to cut the workpiece 3. The fixed rod 76 guides and limits the movable plates 74. The two movable plates 74 are installed oppositely so that the second screw 72 controls the two movable plates 74 to move in opposite directions.
[0034] Furthermore, the fixing rod 76 is fixedly mounted on the upper end of the bottom plate 1 , and the upper end of the fixing rod 76 is fixedly connected to a limiting plate. In the above design, the limiting plate prevents the movable plate 74 from being separated from the fixing rod 76 .
[0035] Furthermore, the winding assembly includes two mounting plates 8 fixedly mounted on the upper end of the bottom plate 1, the two mounting plates 8 are rotatably connected to a winding roller 9, the outer side of the winding roller 9 is fixedly connected to the workpiece 3, and one end of the winding roller 9 penetrates the mounting plate 8 and is fixedly connected to a second motor 10. In the above design, the second motor 10 drives the winding roller 9 to rotate, and the winding roller 9 winds up the workpiece 3.
[0036] Furthermore, a controller is fixedly connected to the side wall of the mounting plate 8, and the controller is electrically connected to the steam engine 53, the first motor 73, and the second motor 10. In the above design, the controller controls the electrical appliances inside the device to work.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polyester knitted fabric heat setting device, comprising a bottom plate, characterized in that: The upper end of the base plate is fixedly connected to a support frame, the support frame is slidably connected to a workpiece, and a tensioning assembly for adjusting the tension of the workpiece is provided on the base plate. The tensioning assembly includes a mounting frame fixedly mounted on the upper end of the base plate, the internal thread of the mounting frame is connected to two symmetrically distributed first screws, the lower ends of the two first screws are rotatably connected to a mounting tube, a spring is provided inside the mounting tube, a sliding rod is slidably connected inside the mounting tube, the lower end of the sliding rod is fixedly connected to a moving block, the moving block is rotatably connected inside the roller, a shaping assembly for shaping the workpiece is provided on the upper end of the base plate, and a winding assembly for winding the workpiece is provided on the upper end of the base plate.
2. The polyester knitted fabric heat setting device according to claim 1, characterized in that: The shaping component includes a shaping box fixedly installed on the upper end of the bottom plate, a plurality of evenly distributed sealing curtains are fixedly connected to the side walls of the shaping box, a steam engine is fixedly connected to the inner bottom of the shaping box, and a plurality of evenly distributed nozzles are fixedly installed on the upper end of the steam engine.
3. A polyester knitted fabric heat setting device according to claim 2, characterized in that: An air curtain for cooling the workpiece is arranged at the upper end of the bottom plate, and a cutting assembly for cutting the workpiece is arranged at the upper end of the bottom plate.
4. The polyester knitted fabric heat setting device according to claim 3, characterized in that: The cutting assembly includes a mounting column fixedly mounted on the upper end of the base plate, a second screw being rotatably connected inside the mounting column, a first motor being fixedly connected to the upper end of the second screw, the first motor being fixedly mounted on the upper end of the mounting column, two symmetrically distributed movable plates being threadedly connected to the outer side of the second screw, both movable plates being slidably connected to the inside of the mounting column, cutting knives being fixedly mounted on opposite surfaces of the two movable plates, and fixed rods being slidably connected to the insides of the two movable plates.
5. The polyester knitted fabric heat setting device according to claim 4, characterized in that: The fixing rod is fixedly installed on the upper end of the bottom plate, and the upper end of the fixing rod is fixedly connected to the limiting plate.
6. The polyester knitted fabric heat setting device according to claim 1, characterized in that: The winding assembly includes two mounting plates fixedly mounted on the upper end of a bottom plate, the two mounting plates are internally rotatably connected with a winding roller, the outer side of the winding roller is fixedly connected to the workpiece, and one end of the winding roller passes through the mounting plate and is fixedly connected to a second motor.
7. The polyester knitted fabric heat setting device according to claim 6, characterized in that: A controller is fixedly connected to the side wall of the mounting plate, and the controller is electrically connected to the steam engine, the first motor, and the second motor respectively.