High-sealing ball valve

By designing elastic mechanisms and rubber pads in the ball valve to achieve high sealing, and combining water quality detectors and alarms for real-time water quality monitoring, the problems of leakage and water quality monitoring of the ball valve when closed are solved, achieving high sealing and timely water quality monitoring.

CN222798198UActive Publication Date: 2025-04-25WUXI SKF MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202421688113.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-25
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing ball valves lack high sealing mechanisms, which leads to the inability to ensure almost no leakage when closed, and lacks a selective water quality detection mechanism to monitor the water quality of the fluid in real time.

Method used

A high-sealed ball valve is designed, and by fixing the elastic mechanism and rubber pads on the left and right sides of the inner wall of the outer shell, it ensures that the ball valve body forms a high-sealed state in the closed state. In addition, the auxiliary mechanism of the ball valve includes a water quality detector, a support mechanism and an alarm, which can monitor water quality in real time and issue an alarm when a problem is detected.

Benefits of technology

It realizes the high sealing of the ball valve in the closed state, reduces the risk of leakage, and promptly reminds operators of water quality problems by real-time monitoring of water quality, avoiding the spread or aggravation of water quality problems in the system, affecting production or health and safety.

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Abstract

The utility model relates to the technical field of ball valves, and discloses a high-sealing ball valve which comprises a shell, elastic mechanisms are fixedly connected to the left side and the right side of the inner wall of the shell, rubber pads are fixedly connected to the inner side walls of the two elastic mechanisms, and a ball valve body is rotationally connected to the interior of the shell. An auxiliary mechanism is arranged on the front surface of the shell, and a water quality detector is arranged at the top of the auxiliary mechanism. According to the high-sealing ball valve, the shell, the elastic mechanism and the rubber pads are arranged, the ball valve body is rotated, the two sets of rubber pads can move towards the side away from the central axis of the shell, and when the ball valve body is in a closed state, the two sets of rubber pads are driven to move towards the side close to the central axis of the shell through reverse extrusion force provided by eight sets of springs; the two sets of rubber pads are fixed to the left side and the right side of the ball valve body, the ball valve body is in a high-sealing state, it is guaranteed that the ball valve body is almost free of leakage in the closed state, and therefore the leakage risk is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ball valves, in particular to a high-sealing ball valve. Background Art

[0002] A ball valve is a common type of valve used to control the flow of fluid (water or gas). It gets its name from the spherical valve body inside it. The ball valve controls the opening and closing of the fluid by rotating the ball. There is a round hole inside the ball. When the hole is aligned with the pipe, the fluid is allowed to pass; when the hole is turned to a position perpendicular to the pipe, the valve is closed and prevents the fluid from flowing.

[0003] However, most ball valves currently lack a high sealing mechanism when in use, which makes it impossible to ensure that the valve is almost leak-free when in a closed state, which increases the risk of leakage.

[0004] A ball valve disclosed in the announcement number CN208089973U, although a ball valve includes a housing, an end cover arranged at one end of the housing, a valve seat seal accommodated in the housing, a ball valve body movably arranged in the valve seat seal, and a handle connected to the ball valve body and capable of driving the ball valve body to rotate, the housing includes a cylindrical body and a connecting pipe extending outward from one end of the body, the end of the body opposite to the connecting pipe is open, and a joint pipe is screwed and connected thereto, the bottom end of the housing is provided with a discharge hole communicating with the outside, the valve seat seal is provided with an opening corresponding to the pipe hole of the connecting pipe and the pipe hole of the joint pipe, the ball valve body is provided with a through hole passing through both ends of the ball valve body and correspondingly communicating with the opening of the valve seat seal, the top end of the ball valve body is connected to a rotating shaft, the top end of the rotating shaft is connected to the handle, and the rotation of the handle drives the rotating shaft to rotate together with the ball valve body. The ball valve discharges the residual fluid in the housing through the discharge hole, thereby preventing the residual fluid from affecting the service life of the ball valve.

[0005] Although the above patent enables the residual fluid in the shell to be discharged through the discharge hole, thereby preventing the residual fluid from affecting the service life of the ball valve; however, the device lacks a selective water quality detection mechanism, and it is impossible to monitor the water quality in real time when the fluid passes through the valve, which means that if there is a water quality problem (such as excessive chemical substances, microbial contamination, etc.), it may be delayed in discovery, causing the water quality problem to spread or worsen in the system, affecting production or health and safety.

[0006] Therefore, it is necessary to propose a high-sealing ball valve to solve the above problems. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] The technical problem solved by the utility model is to provide a highly practical, simple-structured, highly sealed ball valve that can be operated simply, solving the problems raised in the above-mentioned background technology, such as the lack of a high sealing mechanism, the inability to ensure that the valve has almost no leakage when in a closed state, the lack of a selective water quality detection mechanism, and the inability to monitor the water quality in real time when the fluid passes through the valve.

[0009] (II) Technical solution

[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: a highly sealed ball valve, comprising an outer shell, wherein the left and right sides of the inner wall of the outer shell are fixedly connected with elastic mechanisms, the inner walls of the two elastic mechanisms are fixedly connected with rubber pads, the inner part of the outer shell is rotatably connected with a ball valve body, the front of the outer shell is provided with an auxiliary mechanism, the top of the auxiliary mechanism is provided with a water quality detector, the bottom of the water quality detector is snap-connected with a support mechanism, and one side of the support mechanism is electrically connected to an alarm through a power cord.

[0011] As a further solution of the utility model, the elastic mechanism includes eight groups of receiving blocks fixedly connected to the left and right sides of the inner wall of the shell, one side of the eight receiving blocks is welded with a telescopic column, the outside of the eight telescopic columns is sleeved with a spring, and the inner side walls of the eight telescopic columns are fixedly connected to one side of the rubber pad, and the telescopic column serves to increase the stability of the spring.

[0012] As a further solution of the utility model, the auxiliary mechanism includes a U-shaped tube opened on the front side of the outer shell, and the left and right sides of the interior of the U-shaped tube are rotatably connected with a one-way valve. The top of the U-shaped tube is opened on one side of the water quality detector. The U-shaped tube plays a role in transporting the water quality in the outer shell, which facilitates the water quality detector to detect the water quality.

[0013] As a further solution of the utility model, the support mechanism includes a support frame snap-connected to the bottom of the water quality detector, and a battery is fixedly connected to the other side of the support frame. The support frame serves to support and fix the water quality detector, and has certain practicality.

[0014] As a further solution of the utility model, a receiving plate is welded to one side of the support frame, and the surface of the receiving plate is sprayed with anti-rust paint, and the receiving plate serves to fix the alarm.

[0015] As a further solution of the utility model, a flange A is welded on one side of the shell, and four groups of mounting holes A are opened on the surface of the flange A. The mounting holes A serve to facilitate the fixing of the external pipe by bolts.

[0016] As a further solution of the utility model, a flange B is welded on the other side of the shell, and four groups of mounting holes B are opened on the surface of the flange B, and the flange B plays a role of fixing the mounting holes B.

[0017] (III) Beneficial effects

[0018] The utility model provides a high-sealing ball valve, which has the following beneficial effects:

[0019] 1. The highly sealed ball valve is provided with a shell, an elastic mechanism and rubber pads. When the ball valve body is rotated, the two groups of rubber pads will shift to the side away from the central axis of the shell. When the ball valve body is closed, the reverse extrusion force provided by the eight groups of springs drives the two groups of rubber pads to move to the side close to the central axis of the shell, so that the two groups of rubber pads are fixed on the left and right sides of the ball valve body, so that the ball valve body forms a highly sealed state, which is conducive to ensuring that the ball valve body is almost leak-free in the closed state, thereby reducing the risk of leakage.

[0020] 2. The highly sealed ball valve, through the setting of auxiliary mechanisms, water quality detectors, supporting mechanisms and alarms, rotates one of the one-way valves to allow the water in the shell to flow into the U-shaped tube, and then closes the one-way valve and turns on the water quality detector to detect the water quality in the U-shaped tube. When the U-shaped tube detects that the chemical substances in the water exceed the standard or is contaminated by microorganisms, the signal will be transmitted to the alarm, and the alarm will sound an alarm to promptly remind the operator that there is a problem with the water quality, so as to facilitate real-time monitoring of water quality and avoid the spread or aggravation of water quality problems in the system, which may affect production or health and safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the elastic mechanism structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the auxiliary mechanism structure of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the flange A and the mounting hole A of the utility model.

[0025] In the figure: 1. outer shell; 2. elastic mechanism; 201. receiving block; 202. telescopic column; 203. spring; 3. rubber pad; 4. ball valve body; 5. auxiliary mechanism; 501. U-shaped tube; 502. one-way valve; 6. water quality detector; 7. supporting mechanism; 701. supporting frame; 702. battery; 8. receiving plate; 9. alarm; 10. flange A; 11. mounting hole A; 12. flange B; 13. mounting hole B. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 4 The utility model provides a technical solution: a highly sealed ball valve, comprising a shell 1, elastic mechanisms 2 are fixedly connected to the left and right sides of the inner wall of the shell 1, and rubber pads 3 are fixedly connected to the inner walls of the two elastic mechanisms 2. The arrangement of the shell 1, the elastic mechanism 2 and the rubber pad 3 is conducive to ensuring that the ball valve body 4 is almost leak-free in the closed state, thereby reducing the risk of leakage. The ball valve body 4 is rotatably connected to the inside of the shell 1, an auxiliary mechanism 5 is provided on the front of the shell 1, a water quality detector 6 is provided on the top of the auxiliary mechanism 5, and a support mechanism 7 is connected to the bottom of the water quality detector 6 by snapping. One side of the support mechanism 7 is electrically connected to an alarm 9 through a power cord. Through the arrangement of the auxiliary mechanism 5, the water quality detector 6, the support mechanism 7 and the alarm 9, it is convenient to monitor the water quality in real time to avoid the spread or aggravation of water quality problems in the system and affect production or health and safety.

[0028] See also Figure 2 The elastic mechanism 2 includes eight groups of receiving blocks 201 fixedly connected to the left and right sides of the inner wall of the shell 1, one side of the eight receiving blocks 201 is welded with a telescopic column 202, the outer side of the eight telescopic columns 202 is sleeved with a spring 203, and the inner side walls of the eight telescopic columns 202 are fixedly connected to one side of the rubber pad 3, and the telescopic column 202 serves to increase the stability of the spring 203.

[0029] See also Figure 3 The auxiliary mechanism 5 includes a U-shaped tube 501 opened on the front side of the outer shell 1, and the left and right sides of the inner part of the U-shaped tube 501 are rotatably connected with a one-way valve 502. The top of the U-shaped tube 501 is opened on one side of the water quality detector 6. The U-shaped tube 501 plays the role of transporting the water quality in the outer shell 1, which is convenient for the water quality detector 6 to detect the water quality.

[0030] See also Figure 3 The support mechanism 7 includes a support frame 701 which is snap-connected to the bottom of the water quality detector 6. A battery 702 is fixedly connected to the other side of the support frame 701. The support frame 701 plays a role in supporting and fixing the water quality detector 6 and has certain practicality.

[0031] See also Figure 3 A receiving plate 8 is welded to one side of the support frame 701 , and the surface of the receiving plate 8 is sprayed with anti-rust paint. The receiving plate 8 serves to fix the alarm 9 .

[0032] See also Figure 4A flange A10 is welded on one side of the housing 1, and four groups of mounting holes A11 are opened on the surface of the flange A10. The mounting holes A11 serve to facilitate fixing the external pipe by bolts.

[0033] See also Figure 1 A flange B12 is welded on the other side of the housing 1. Four groups of mounting holes B13 are opened on the surface of the flange B12. The flange B12 serves to fix the mounting holes B13.

[0034] The model of water quality detector 6 is: CON200. The above parameters and models can be selected according to actual conditions.

[0035] In the utility model, the working steps of the device are as follows:

[0036] Step 1: Rotate the ball valve body 4, and the two sets of rubber pads 3 will shift to the side away from the central axis of the housing 1. When the ball valve body 4 is in a closed state, the reverse extrusion force provided by the eight sets of springs 203 drives the two sets of rubber pads 3 to move to the side close to the central axis of the housing 1, so that the two sets of rubber pads 3 are fixed to the left and right sides of the ball valve body 4, so that the ball valve body 4 forms a high sealing state;

[0037] The second step: rotate one of the one-way valves 502 to allow the water in the housing 1 to flow into the U-shaped tube 501, then close the one-way valve 502, turn on the water quality detector 6, and allow the water quality detector 6 to detect the water quality in the U-shaped tube 501. When the U-shaped tube 501 detects that the chemical substances in the water exceed the standard or is contaminated by microorganisms, the signal will be transmitted to the alarm 9, and the alarm 9 will sound an alarm to promptly remind the operator that there is a problem with the water quality.

[0038] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0039] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A highly sealed ball valve, comprising a housing (1), characterized in that: Elastic mechanisms (2) are fixedly connected to the left and right sides of the inner wall of the shell (1), and rubber pads (3) are fixedly connected to the inner walls of the two elastic mechanisms (2). A ball valve body (4) is rotatably connected to the inside of the shell (1). An auxiliary mechanism (5) is provided on the front of the shell (1), and a water quality detector (6) is provided on the top of the auxiliary mechanism (5). The bottom of the water quality detector (6) is snap-connected with a support mechanism (7), and one side of the support mechanism (7) is electrically connected to an alarm (9) via a power cord.

2. A highly sealed ball valve according to claim 1, characterized in that: The elastic mechanism (2) comprises eight groups of receiving blocks (201) fixedly connected to the left and right sides of the inner wall of the outer shell (1); one side of the eight receiving blocks (201) is welded with a telescopic column (202); the outside of the eight telescopic columns (202) is sleeved with a spring (203); and the inner side walls of the eight telescopic columns (202) are fixedly connected to one side of the rubber pad (3).

3. A highly sealed ball valve according to claim 1, characterized in that: The auxiliary mechanism (5) comprises a U-shaped tube (501) opened on the front side of the housing (1), one-way valves (502) are rotatably connected to the left and right sides of the interior of the U-shaped tube (501), and the top of the U-shaped tube (501) is opened on one side of the water quality detector (6).

4. A highly sealed ball valve according to claim 1, characterized in that: The support mechanism (7) comprises a support frame (701) snap-fitted to the bottom of the water quality detector (6), and a storage battery (702) is fixedly connected to the other side of the support frame (701).

5. A highly sealed ball valve according to claim 4, characterized in that: A receiving plate (8) is welded to one side of the support frame (701), and the surface of the receiving plate (8) is sprayed with anti-rust paint.

6. A highly sealed ball valve according to claim 1, characterized in that: A flange A (10) is welded to one side of the housing (1), and four groups of mounting holes A (11) are provided on the surface of the flange A (10).

7. A highly sealed ball valve according to claim 1, characterized in that: A flange plate B (12) is welded to the other side of the housing (1), and four groups of mounting holes B (13) are provided on the surface of the flange plate B (12).

Citation Information

Patent Citations

  • Ball valve

    CN208089973U