Automobile air brake valve assembly capable of effectively reducing abrasion
By applying lubricating oil to the shaft pin and mounting plate of the automobile air brake valve assembly and reducing friction with balls, the problem of fast wear of the shaft pin is solved and the service life is extended.
Patent Information
- Application Number
- CN202421941214.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The shaft pins in the automobile air brake valve assembly are subjected to high impact and high friction, which leads to rapid wear and shorten their service life.
The lubricant is applied to the shaft pin surface through the support seat assembly and the lubricant is applied to the mounting plate inside the mounting plate through the shaft pin, reducing wear between the shaft pin and the mounting plate, while rolling between the connecting plate and the shaft pin through the ball to reduce friction.
It effectively reduces the wear of the shaft pin and extends the service life of the automobile air brake valve assembly.
Smart Images

Figure CN222798287U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile air brake valve assemblies, in particular to an automobile air brake valve assembly which can effectively reduce wear. Background Art
[0002] The automobile air brake valve assembly is an important part of the automobile air brake system. It is responsible for controlling the on-off of the brake air circuit and regulating the air pressure, thereby realizing the braking control of the automobile. The exhaust brake valve is used as an auxiliary braking device to reduce the frequency of use of the main brake under conditions such as the automobile going down a long slope, reduce the risk of excessive brake temperature, prevent the braking force from fading, extend the brake life, and reduce the driver's fatigue. The exhaust brake produces a braking effect by compressing the gas in the engine and exhaust pipe. The braking is soft and impact-free, reducing the impact load of the parts, extending the service life of related parts, and has a certain fuel-saving effect.
[0003] When the driver steps on the brake pedal, the pull rod is stretched to make one end of the pull arm press down the balance spring, so that the balance arm moves down, the exhaust valve is closed first, and the intake valve is opened. At this time, the compressed air in the air reservoir is filled into the brake air chamber through the intake valve, pushing the air chamber diaphragm to rotate the brake cam, thereby achieving wheel braking.
[0004] The automobile air brake valve assembly rotates through an axle pin, and the axle pin of the automobile air brake valve assembly is directly connected to the installation position, so that during the braking process of the automobile air brake valve assembly, the axle pin is subjected to a large impact force, and thus wears quickly. During the movement process, the axle pin is constantly rotating, and the friction force on the axle pin is relatively large, which accelerates the wear of the axle pin and greatly shortens the service life of the axle pin and the automobile air brake valve. Based on the above problems, the present application proposes an automobile air brake valve assembly that can effectively reduce wear. Utility Model Content
[0005] In view of the deficiencies of the prior art, the utility model provides an automobile air brake valve assembly which can effectively reduce wear and tear, and is used to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A vehicle air brake valve assembly that can effectively reduce wear includes a valve body, a support seat assembly is arranged on the top of the valve body, an axle pin 1 is installed on the top of the valve body through the support seat assembly, a mounting plate is fixedly arranged on one end of the axle pin 1 close to the middle of the valve body, a brake pedal is fixedly arranged on the right side of the mounting plate, a connecting seat assembly is arranged on the left side of the mounting plate, and an axle pin 2 is arranged on the left side of the mounting plate through the connecting seat assembly.
[0008] Preferably, the support seat assembly includes a support plate fixedly mounted on the top of the valve body, an oil storage groove is opened inside the support plate, a limiting rod is fixedly provided on the lower side wall of the oil storage groove, oil absorbing cotton is overlapped on the surface of the limiting rod, lubricating cotton is fixedly provided on the top of the oil absorbing cotton, an oil filling groove is penetrated through the inner wall of the oil storage groove, and a sealing rod is threadedly provided on the inner surface of the oil filling groove.
[0009] Preferably, the connecting seat assembly includes a connecting plate fixedly mounted on the left side of the mounting plate, a mounting groove is opened inside the connecting plate, an insertion groove is opened on one side of the connecting plate, a fixing rod is fixedly arranged inside the insertion groove, a ball is overlapped inside the mounting groove, a limiting ring is overlapped inside the connecting plate, a connecting groove is opened on the surface of the limiting ring, a fixing block is fixedly arranged on the outer surface of the limiting ring, the fixing block is overlapped with the fixing rod, a fixing nut for limiting the fixing block is threadedly arranged on the surface of the fixing rod, a blocking plate is overlapped on one side of the right side of the connecting plate, a limiting nut is overlapped on the other side of the connecting plate, the blocking plate is fixedly mounted on the second surface of the shaft pin, and the limiting nut is threadedly arranged on the second surface of the shaft pin.
[0010] Preferably, the radius of the lubricating cotton is the same as the radius of the oil storage groove, the lubricating cotton is an arc-shaped surface, and the arc-shaped surface of the lubricating cotton is overlapped with the shaft pin.
[0011] Preferably, the oil filling groove is arranged in an inclined manner, and a hexagonal groove is formed at the end of the sealing rod.
[0012] Preferably, the number of the mounting grooves and the number of balls are both several, and the several mounting grooves and the several balls are distributed in a circular array, and the fixing rod is made of metal steel.
[0013] Preferably, the number of the limiting rings is four, and two limiting rings form a group, and the limiting rings are made of metal material.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the automobile air brake valve assembly which can effectively reduce wear, applies lubricating oil to the surface of shaft pin one through the support seat assembly, and applies lubricating oil to the inside of the mounting plate through shaft pin one, thereby reducing the wear between shaft pin one and the mounting plate, and then the relative movement of shaft pin two and the connecting plate causes the ball to roll, and the rolling ball can reduce the friction between the ball and shaft pin two, thereby effectively reducing the wear of the automobile air brake valve assembly, reducing the wear of shaft pin one and shaft pin two, and thus increasing the service life of the automobile air brake valve assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2It is a flip diagram of the overall structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the longitudinal cross-sectional structure of the support seat assembly of the utility model;
[0018] Figure 4 This is a schematic diagram of the longitudinal cross-sectional structure of the connecting seat assembly of the utility model;
[0019] Figure 5 for Figure 4 A magnified view of the structure at A;
[0020] Figure 6 This is a structural breakdown diagram of the connector assembly of the utility model;
[0021] Figure 7 for Figure 6 A magnified view of the structure at B;
[0022] Figure 8 This is a schematic diagram of the structure of the limiting ring of the utility model.
[0023] In the figure: 1. valve body; 2. axle pin 1; 3. mounting plate; 4. brake pedal; 5. axle pin 2; 6. support plate; 7. oil storage groove; 8. limit rod; 9. oil absorbing cotton; 10. lubricating cotton; 11. oil filling groove; 12. sealing rod; 13. connecting plate; 14. mounting groove; 15. insertion groove; 16. fixing rod; 17. limit ring; 18. connecting groove; 19. fixing block; 20. ball; 21. blocking plate; 22. fixing nut. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1-8, an automobile air brake valve assembly which can effectively reduce wear, comprises a valve body 1, a support seat assembly is arranged on the top of the valve body 1, the support seat assembly comprises a support plate 6 fixedly mounted on the top of the valve body 1, an oil storage groove 7 is opened inside the support plate 6, a limit rod 8 is fixedly arranged on the lower side wall of the oil storage groove 7, an oil absorbing cotton 9 is overlapped on the surface of the limit rod 8, a lubricating cotton 10 is fixedly arranged on the top of the oil absorbing cotton 9, the radius of the lubricating cotton 10 is the same as the radius of the oil storage groove 7, the lubricating cotton 10 is an arcuate surface, the arcuate surface of the lubricating cotton 10 is overlapped with the shaft pin 2, the lubricating cotton 10 is convenient for applying lubricating oil to the surface of the shaft pin 2, and the arcuate surface of the lubricating cotton 10 can avoid blocking the rotation of the shaft pin 2, an oil filling groove 11 is arranged through the inner wall of the oil storage groove 7, and the oil filling groove 11 is inclined The sealing rod 12 is provided with a hexagonal groove at the end thereof, and the inclined oil filling groove 11 can prevent the lubricating oil from flowing out of the oil filling groove 11 during oil filling, thereby avoiding the waste of lubricating oil, and the hexagonal groove can facilitate the insertion or removal of the sealing rod 12 into or out of the oil filling groove 11. The inner thread of the oil filling groove 11 is provided with a sealing rod 12, and the oil-absorbing cotton 9 is inserted into the oil storage groove 7 through the lubricating cotton 10, so that the limiting rod 8 is inserted into the oil-absorbing cotton 9, and the lubricating oil is injected into the oil storage groove 7 through the oil filling groove 11, and the oil-absorbing cotton 9 transports the lubricating oil to the surface of the lubricating cotton 10, and then the lubricating oil is applied to the surface of the shaft pin 2 through the lubricating cotton 10, so as to reduce the friction between the shaft pin 2 5 and the connecting plate 13, and the shaft pin 2 is installed on the top of the valve body 1 through the support seat assembly, and the shaft pin 2 is close to A mounting plate 3 is fixedly provided at one end of the middle part of the valve body 1, a brake pedal 4 is fixedly provided at the right side of the mounting plate 3, a connecting seat assembly is provided at the left side of the mounting plate 3, and the connecting seat assembly includes a connecting plate 13 fixedly installed at the left side of the mounting plate 3, a mounting groove 14 is provided inside the connecting plate 13, an insertion groove 15 is provided on one side of the connecting plate 13, a fixing rod 16 is fixedly provided inside the insertion groove 15, and balls 20 are overlapped inside the mounting groove 14, and the number of mounting grooves 14 and balls 20 are both several, and the several mounting grooves 14 and the several balls 20 are distributed in a circular array, the fixing rod 16 is made of metal steel, and the several mounting grooves 14 and the several balls 20 are arranged at equal intervals, so that the shaft pin 5 can rotate more smoothly, and the several balls 20 can be used to The force is shared, so that the service life of the ball 20 can be increased. A limiting ring 17 is overlapped inside the connecting plate 13. The number of the limiting rings 17 is four, and two limiting rings 17 form a group. The limiting rings 17 are made of metal material. Through the setting of four limiting rings 17, the balls 20 in the two connecting plates 13 can be limited, so that the balls 20 are prevented from being misplaced during the process. A connecting groove 18 is provided on the surface of the limiting ring 17. A fixing block 19 is fixedly provided on the outer surface of the limiting ring 17. The fixing block 19 is overlapped with the fixing rod 16. A fixing nut for limiting the fixing block 19 is threadedly provided on the surface of the fixing rod 16. A blocking plate 21 is overlapped on one side of the right side of the connecting plate 13, and a limiting nut 22 is overlapped on the other side of the connecting plate 13.Put the ball 20 into the installation groove 14, insert the limit ring 17 into the connection plate 13, so that the ball 20 contacts the inner wall of the connection groove 18, and drives the fixing block 19 to insert into the surface of the fixing rod 16, and then screw the fixing nut into the surface of the fixing rod 16 and contact the connection groove 18, so as to complete the installation of the ball 20, so as to facilitate the installation of the ball 20 in the connection plate 13, and the friction force on the shaft pin 25 can be reduced by the rotating ball 20, thereby reducing the wear of the shaft pin 25, the blocking plate 21 is fixedly installed on the surface of the shaft pin 25, the limit nut 22 is threadedly arranged on the surface of the shaft pin 25, and the shaft pin 25 is arranged on the left side of the installation plate 3 through the connecting seat assembly.
[0026] When in use: when it is necessary to reduce the wear of the axle pin 2 and the axle pin 2 5 in the automobile air brake valve assembly, firstly, the lubricating oil is injected into the oil storage groove 7 through the oil filling groove 11. After the lubricating oil enters the oil storage groove 7, the oil-absorbing cotton 9 absorbs the lubricating oil and transports the lubricating oil to the surface of the lubricating cotton 10 through the oil-absorbing cotton 9. When the axle pin 2 5 rotates, the lubricating oil is applied to the surface of the axle pin 2 through the lubricating cotton 10, and the lubricating oil is applied to the inside of the connecting plate 13 through the axle pin 2, so as to reduce the friction between the axle pin 2 5 and the connecting plate 13. When the brake pedal 4 drives the connecting plate 13 to move, the connecting plate 13 and the axle pin 2 rotate relative to each other, so that the axle pin 2 and the ball 20 move relative to each other, so that the ball 20 rolls, and drives the axle pin 2 to roll inside the mounting groove 14 and the connecting groove 18, so that the axle pin 2 is not in direct contact with the inside of the connecting plate 13, and the friction between the rolling ball 20 and the axle pin 2 is reduced, thereby reducing the wear of the axle pin 2 5.
[0027] In summary, the automobile air brake valve assembly that can effectively reduce wear can apply lubricating oil to the surface of shaft pin 2 through the support seat assembly, and apply lubricating oil to the inside of the mounting plate 3 through the shaft pin 2, so as to reduce the wear between shaft pin 2 and the mounting plate 3, and then the shaft pin 2 5 and the connecting plate 13 can move relative to each other to make the ball 20 roll, and the rolling ball 20 can reduce the friction between the shaft pin 2 5, thereby effectively reducing the wear of the automobile air brake valve assembly, so that the wear of shaft pin 2 and shaft pin 2 5 is reduced, thereby increasing the service life of the automobile air brake valve assembly, and is used to solve the problems raised in the above-mentioned background technology.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automobile air brake valve assembly capable of effectively reducing wear, comprising a valve body (1), characterized in that: A support seat assembly is arranged on the top of the valve body (1), an axle pin 1 (2) is installed on the top of the valve body (1) through the support seat assembly, a mounting plate (3) is fixedly arranged on one end of the axle pin 1 (2) close to the middle of the valve body (1), a brake pedal (4) is fixedly arranged on the right side of the mounting plate (3), a connecting seat assembly is arranged on the left side of the mounting plate (3), and an axle pin 2 (5) is arranged on the left side of the mounting plate (3) through the connecting seat assembly.
2. The automobile air brake valve assembly capable of effectively reducing wear according to claim 1, characterized in that: The support seat assembly comprises a support plate (6) fixedly mounted on the top of the valve body (1), an oil storage groove (7) is provided inside the support plate (6), a limit rod (8) is fixedly provided on the lower side wall of the oil storage groove (7), an oil absorbing cotton (9) is overlapped on the surface of the limit rod (8), a lubricating cotton (10) is fixedly provided on the top of the oil absorbing cotton (9), an oil filling groove (11) is provided through the inner wall of the oil storage groove (7), and a sealing rod (12) is provided on the internal thread of the oil filling groove (11).
3. The automobile air brake valve assembly capable of effectively reducing wear according to claim 1, characterized in that: The connecting seat assembly comprises a connecting plate (13) fixedly mounted on the left side of the mounting plate (3), a mounting groove (14) being provided inside the connecting plate (13), an insertion groove (15) being provided on one side of the connecting plate (13), a fixing rod (16) being fixedly provided inside the insertion groove (15), a ball bearing (20) being overlappedly provided inside the mounting groove (14), a limiting ring (17) being overlappedly provided inside the connecting plate (13), a connecting groove (18) being provided on the surface of the limiting ring (17), and the limiting ring (16) being provided on the surface of the limiting ring (17). 17) A fixing block (19) is fixedly arranged on the outer surface, the fixing block (19) is overlapped with the fixing rod (16), and a fixing nut for limiting the fixing block (19) is threadedly arranged on the surface of the fixing rod (16), a blocking plate (21) is overlapped on one side of the right side of the connecting plate (13), and a limiting nut (22) is overlapped on the other side of the connecting plate (13), the blocking plate (21) is fixedly installed on the surface of the second shaft pin (5), and the limiting nut (22) is threadedly arranged on the surface of the second shaft pin (5).
4. The automobile air brake valve assembly capable of effectively reducing wear according to claim 2, characterized in that: The radius of the lubricating cotton (10) is the same as the radius of the oil storage groove (7). The lubricating cotton (10) is an arc-shaped surface, and the arc-shaped surface of the lubricating cotton (10) is overlapped with the shaft pin (2).
5. The automobile air brake valve assembly capable of effectively reducing wear according to claim 2, characterized in that: The oil filling groove (11) is arranged in an inclined manner, and a hexagonal groove is formed at the end of the sealing rod (12).
6. The automobile air brake valve assembly capable of effectively reducing wear according to claim 3, characterized in that: The number of the mounting grooves (14) and the number of the balls (20) are both multiple, and the multiple mounting grooves (14) and the multiple balls (20) are distributed in a circular array, and the fixing rod (16) is made of metal steel.
7. The automobile air brake valve assembly capable of effectively reducing wear according to claim 3, characterized in that: The number of the limiting rings (17) is four, and two limiting rings (17) form a group. The limiting rings (17) are made of metal material.