Chemical condensing equipment capable of preventing scale residues
By adopting double-layer insulation structure and mixing box technology in chemical condensation equipment, the problems of condensation and scale accumulation in condensation equipment are solved, heat retention and scale removal are achieved, equipment life is extended and condensation efficiency is improved.
Patent Information
- Application Number
- CN202422221766.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing chemical condensation equipment has a low internal fluid temperature, causing the water vapor in the outside air to condense into water droplets, forming condensation, increasing the risk of pipeline corrosion, and causing scale accumulation, affecting the service life of the equipment.
The double-layer insulation structure and mixing box technology are adopted to prevent heat loss through the interlayer insulation cotton between the outer shell and the inner shell, maintain the condensation temperature, and mix water with descaling agent in the mixing box to form a soluble substance to remove scale from the inner wall of the condensation tube.
It effectively reduces the heat loss of the condensation equipment, reduces the temperature difference between the condensation medium and the external environment, avoids condensation, extends the equipment life, and improves the condensation efficiency.
Smart Images

Figure CN222799380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production, and more specifically, to chemical condensation equipment for preventing scale residue. Background Art
[0002] Chemical raw materials can be divided into organic chemical raw materials and inorganic chemical raw materials. Organic chemical raw materials can be divided into alkanes and their derivatives, alkenes and their derivatives, alkynes and their derivatives, quinones, aldehydes, alcohols, ketones, phenols, ethers, anhydrides, esters, organic acids, carboxylates, carbohydrates, etc.
[0003] After searching, the existing patent (publication number: CN214792045U) discloses a chemical condensation equipment with a circulating condensation effect, which belongs to the field of chemical production technology, and includes a placement box, and a cold water channel is opened on the lower surface of the placement box, and the right side of the cold water channel is connected to the left end of the connecting pipe. The chemical condensation equipment with a circulating condensation effect directly controls the operation of the water pump, the cooling box and the fan assembly by setting a cold water channel, a water pump, a return pipe, a cooling box and a fan assembly. The water pump controls the water flow in the water tank to enter the return pipe through the cold water channel. The upper side of the return pipe is open, and the water flow in the return pipe can automatically absorb the heat inside the placement box and dissipate heat while flowing downstream. At the same time, the fan assembly can speed up the air flow speed around the placement box and the return pipe, so that the rising and falling processes of the water flow can both dissipate heat and cool down. At the same time, it can reduce the energy consumption of the cooling box when cooling the water flow, so that the efficiency and practicality of the device are relatively ideal. In the process of realizing the utility model, the inventor found that the prior art has the following problems:
[0004] In existing condensing equipment, the fluid temperature inside the condenser tube is relatively low. When water vapor in the external air contacts the surface of the condenser tube, the surface temperature of the condenser tube is lower than the air temperature, causing the water vapor to condense into water droplets and form condensation. This condensation will cause water accumulation and increase the risk of corrosion of the pipe. In addition, scale is formed by the precipitation of calcium and magnesium minerals in the water. Over time, these precipitates will accumulate inside the pipe, causing a reduction in water flow and affecting the service life of the equipment.
[0005] Therefore, in order to solve the above problems, a chemical condensation equipment for preventing scale residue is proposed. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a chemical condensation equipment for preventing scale residue, so as to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above object, the utility model provides the following technical solutions: a chemical condensation device for preventing scale residue, comprising a base, an outer shell, an inner shell and a mixing box, wherein the outer shell is arranged on the upper end surface of the base, the inner shell is arranged in the inner cavity of the outer shell, an interlayer is provided between the outer shell and the inner shell, and a condensation pipe is installed on the outer surface of the inner shell, a cooling box is arranged on the left side of the outer shell, a second water pump is arranged on the left side of the cooling box, and a water supply tank is arranged on the left side of the second water pump;
[0008] The mixing box is arranged on the right side of the base, a feed port is opened at the upper end of the right side of the mixing box, a driving motor is arranged below the feed port, a transmission shaft is arranged in the inner cavity of the mixing box, a stirring blade is arranged on the outer surface of the transmission shaft, a pumping pipe is arranged on the left side of the transmission shaft, a first water pump is arranged at the upper end of the mixing box, and a delivery pipe is arranged at the output end of the first water pump.
[0009] Preferably, the outer shell, the inner shell and the interlayer are combined into a three-layer thermal insulation structure, and the inner cavity of the interlayer is filled with thermal insulation cotton.
[0010] Preferably, an inlet is provided at the upper end of the inner shell, a heat-insulating cover is provided at the upper end of the inlet, and a sealing ring is installed on the inner surface of the lower end of the heat-insulating cover.
[0011] Preferably, a connecting pipe is provided at the lower end of the right side of the cooling box, and the connecting pipe is connected to one end of the condenser by passing through the outer shell, the output end of the second water pump is connected to the cooling box, and the input end of the second water pump is connected to the water supply tank.
[0012] Preferably, the condenser is spiral in shape, a drain pipe is provided at the upper end of the right side of the outer shell, and the other end of the condenser is connected to the drain pipe.
[0013] Preferably, the output end of the driving motor is connected to the transmission shaft, the feed pipe is connected to the condenser by penetrating the outer shell, and the two ends of the first water pump are respectively connected to the feed pipe and the pumping pipe.
[0014] Technical effects and advantages of the utility model:
[0015] 1. Compared with the prior art, the chemical condensation equipment for preventing scale residue effectively reduces the heat loss of the condensation equipment during operation through the double-layer insulation structure. The interlayer insulation cotton between the outer shell and the inner shell can prevent heat from being lost through heat conduction, thereby maintaining the condensation temperature, reducing the temperature difference between the inner and outer shells, reducing the temperature difference between the condensation medium and the external environment, avoiding condensation, and improving the overall thermal efficiency of the equipment.
[0016] 2. Compared with the prior art, the chemical condensation equipment for preventing scale residue mixes water and descaling agent in proportion through a mixing box to form a soluble substance, and transports it to the condenser after stirring, thereby effectively removing the scale attached to the inner wall of the condenser, preventing scale from re-depositing, improving condensation efficiency, extending equipment life, and improving raw material quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the front section structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the thermal insulation cover of the utility model.
[0019] Figure 3 For this utility model Figure 1 Schematic diagram of the local enlarged structure at A in the figure.
[0020] Figure 4 It is a schematic diagram of the front view structure of the transmission shaft cross section of the utility model.
[0021] The accompanying drawings are marked as follows: 1. base; 2. outer shell; 3. inner shell; 4. interlayer; 5. inlet; 6. insulation cover; 61. sealing ring; 7. mixing box; 8. driving motor; 9. feed port; 10. transmission shaft; 11. stirring blade; 12. first water pump; 121. feed pipe; 13. extraction pipe; 14. condenser; 15. drain pipe; 16. cooling box; 17. connecting pipe; 18. second water pump; 19. water supply tank. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] As attached Figures 1 to 4 A chemical condensation device for preventing scale residue is shown, comprising a base 1, an outer shell 2, an inner shell 3 and a mixing box 7, wherein the outer shell 2 is arranged on the upper end surface of the base 1, the inner shell 3 is arranged in the inner cavity of the outer shell 2, an interlayer 4 is provided between the outer shell 2 and the inner shell 3, and a condensation pipe 14 is installed on the outer surface of the inner shell 3, a cooling box 16 is arranged on the left side of the outer shell 2, a second water pump 18 is arranged on the left side of the cooling box 16, and a water supply box 19 is arranged on the left side of the second water pump 18;
[0025] The mixing box 7 is arranged on the right side of the base 1, and a feed port 9 is opened at the upper end of the right side of the mixing box 7, and a driving motor 8 is arranged below the feed port 9. A transmission shaft 10 is arranged in the inner cavity of the mixing box 7, and a stirring blade 11 is arranged on the outer surface of the transmission shaft 10. A suction pipe 13 is arranged on the left side of the transmission shaft 10, and a first water pump 12 is arranged at the upper end of the mixing box 7, and a feed pipe 121 is arranged at the output end of the first water pump 12.
[0026] Among them: when the condensing equipment is running, the second water pump 18 pumps water from the water supply tank 19 into the cooling box 16, and then the cooling box 16 sends the condensed water into the condensing pipe 14 through the connecting pipe 17 to condense the inner shell 3. The three-layer insulation mechanism formed by the outer shell 2, the inner shell 3 and the interlayer 4 can effectively prevent the conduction of heat, ensure that the temperature change of the external environment will not quickly affect the temperature of the inner layer, thereby keeping the temperature of the inner layer relatively stable, and the temperature difference in the condensing pipe 14 area is reduced, thereby avoiding the condensing medium from being affected by the external environment temperature. The possibility of condensation is reduced. When scale needs to be cleaned, the descaling agent and water are mixed in proportion and poured into the inner cavity of the mixing box 7. The drive shaft 10 is driven to rotate by the driving motor 8, so that the stirring blade 11 mixes the descaling agent. After mixing, it enters the feed pipe 121 through the output end of the first water pump 12, and is connected to the condenser 14 to enter the pipe body for descaling. The descaling agent reacts chemically with scale components such as calcium and magnesium to form soluble substances, thereby effectively removing the scale attached to the inner wall of the condenser 14, and the scale is discharged through the drain pipe 15 as the water source flows.
[0027] Example 2
[0028] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working method. Figures 1 to 4 As shown, see the following description for details:
[0029] As a preferred embodiment, the outer shell 2, the inner shell 3 and the interlayer 4 are combined into a three-layer insulation structure, and the inner cavity of the interlayer 4 is filled with insulation cotton; further, the insulation cotton in the interlayer 4 has a low thermal conductivity, which effectively reduces the conduction of heat through the interlayer 4 and can maintain the internal temperature. The insulation cotton in the interlayer 4 can prevent the temperature difference between the outer shell 2 and the inner shell 3 from affecting the condenser 14, and the outer shell 2 and the inner shell 3 also provide two layers of insulation effect, thereby preventing the occurrence of condensation inside the equipment, reducing the risk of corrosion, extending the life of the equipment and reducing energy loss.
[0030] As a preferred embodiment, an inlet 5 is opened at the upper end of the inner shell 3, an insulation cover 6 is provided at the upper end of the inlet 5, and a sealing ring 61 is installed on the inner surface of the lower end of the insulation cover 6; further, the inlet 5 provides an entry channel for chemical raw materials, and the outer shell 2, the inner shell 3 and the upper end of the interlayer 4 are sealed by the insulation cover 6, and the sealing ring 61 is installed at the inlet 5, so as to avoid leakage and reduce the condensation effect.
[0031] As a preferred embodiment, a connecting pipe 17 is provided at the lower end of the right side of the cooling box 16, and the connecting pipe 17 is connected to one end of the condenser pipe 14 by penetrating the outer shell 2, the output end of the second water pump 18 is connected to the cooling box 16, and the input end of the second water pump 18 is connected to the water supply tank 19; further, the cooling box 16 transports condensed water through the connecting pipe 17, and the connecting pipe 17 is connected to the condenser pipe 14, so as to flow smoothly, and the second water pump 18 draws water from the water supply tank 19.
[0032] As a preferred embodiment, the condenser 14 is spirally shaped, a drain pipe 15 is provided at the upper end of the right side of the outer shell 2, and the other end of the condenser 14 is connected to the drain pipe 15; further, the spiral condenser 14 can be wrapped around the outer surface of the inner shell 3, and the drain pipe 15 discharges the condensed water after use and the water after descaling.
[0033] As a preferred embodiment, the output end of the driving motor 8 is connected to the transmission shaft 10, the feed pipe 121 is connected to the condenser 14 by penetrating the outer shell 2, and the two ends of the first water pump 12 are respectively connected to the feed pipe 121 and the extraction pipe 13; further, the driving motor 8 drives the transmission shaft 10 to rotate, and the first water pump 12 extracts the mixed descaling agent through the extraction pipe 13, and sends it into the condenser 14 through the feed pipe 121 at the output end, and the water flows evenly to cover the entire pipeline and descale it.
[0034] The working process of the utility model is as follows: first, when the condensing equipment is running and chemical raw materials need to be placed, the insulation cover 6 is opened to enter the inner cavity of the inner shell 3, and the second water pump 18 pumps water from the water supply tank 19 into the cooling box 16, and the water flows through the coils in the cooling box, and the cooling medium flows outside the coils. Then, through heat exchange, the temperature of the water is reduced to generate condensed water. The condensed water formed in the cooling box 16 is guided to the condensing pipe 14 through the connecting pipe 17. The base 1 supports the outer shell 2 of the condensing equipment, and the outer shell 2, the inner shell 3 and The interlayer 4 forms a three-layer heat preservation mechanism, and the heat preservation cover 6 at the entrance 5 seals the entrance 5 through the sealing ring 61. The heat preservation cotton in the interlayer 4 has a low thermal conductivity, which effectively reduces the conduction of heat through the interlayer 4, and can maintain the internal temperature. The heat preservation cotton in the interlayer 4 can prevent the temperature difference between the outer shell 2 and the inner shell 3 from affecting the condenser 14, and can prevent the conduction of heat, ensuring that the temperature change of the external environment will not quickly affect the temperature of the inner layer, thereby keeping the temperature of the inner layer relatively stable, and the temperature difference in the condenser 14 area is reduced, preventing the condensing medium from being affected by the external environment temperature;
[0035] When it is necessary to clean the scale, the descaling agent and water are mixed in proportion and poured into the inner cavity of the mixing box 7 through the feed port 9. The drive shaft 10 is driven to rotate by the drive motor 8, so that the stirring blade 11 mixes the descaling agent. After mixing, the first water pump 12 is connected to the extraction pipe 13, and the descaling agent is transported into the feed pipe 121, connected to the condenser 14 and enters the pipe body for descaling. The descaling agent reacts chemically with scale components such as calcium and magnesium to form soluble substances, thereby effectively removing the scale attached to the inner wall of the condenser 14, and the scale is discharged through the drain pipe 15 as the water flows. The above is the working principle of the chemical condensation equipment for preventing scale residue.
Claims
1. A chemical condensation device for preventing scale residue, comprising a base (1), an outer shell (2), an inner shell (3) and a mixing box (7), characterized in that: The outer shell (2) is arranged on the upper end surface of the base (1), the inner shell (3) is arranged in the inner cavity of the outer shell (2), an interlayer (4) is provided between the outer shell (2) and the inner shell (3), and a condenser (14) is installed on the outer surface of the inner shell (3), a cooling box (16) is provided on the left side of the outer shell (2), a second water pump (18) is provided on the left side of the cooling box (16), and a water supply box (19) is provided on the left side of the second water pump (18); The mixing box (7) is arranged on the right side of the base (1); a feed port (9) is provided at the upper end of the right side of the mixing box (7); a driving motor (8) is provided below the feed port (9); a transmission shaft (10) is provided in the inner cavity of the mixing box (7); a stirring blade (11) is provided on the outer surface of the transmission shaft (10); a pumping pipe (13) is provided on the left side of the transmission shaft (10); a first water pump (12) is provided at the upper end of the mixing box (7); and a delivery pipe (121) is provided at the output end of the first water pump (12).
2. The chemical condensation equipment for preventing scale residue according to claim 1, characterized in that: The outer shell (2), the inner shell (3) and the interlayer (4) are combined into a three-layer thermal insulation structure, and the inner cavity of the interlayer (4) is filled with thermal insulation cotton.
3. The chemical condensation equipment for preventing scale residue according to claim 2, characterized in that: An inlet (5) is provided at the upper end of the inner shell (3), a heat preservation cover (6) is provided at the upper end of the inlet (5), and a sealing ring (61) is installed on the inner surface of the lower end of the heat preservation cover (6).
4. The chemical condensation equipment for preventing scale residue according to claim 2, characterized in that: A connecting pipe (17) is provided at the lower end of the right side of the cooling box (16), and the connecting pipe (17) is connected to one end of the condenser pipe (14) by passing through the outer shell (2), the output end of the second water pump (18) is connected to the cooling box (16), and the input end of the second water pump (18) is connected to the water supply tank (19).
5. The chemical condensation equipment for preventing scale residue according to claim 4, characterized in that: The condenser tube (14) is spiral in shape, a drain pipe (15) is provided at the upper end of the right side of the outer shell (2), and the other end of the condenser tube (14) is connected to the drain pipe (15).
6. The chemical condensation equipment for preventing scale residue according to claim 4, characterized in that: The output end of the driving motor (8) is connected to the transmission shaft (10), the feed pipe (121) is connected to the condenser (14) by penetrating the outer shell (2), and the two ends of the first water pump (12) are respectively connected to the feed pipe (121) and the extraction pipe (13).
Citation Information
Patent Citations
Chemical condensing equipment with circulating condensing effect
CN214792045U