Zinc ingot casting device

By designing a zinc ingot device including an electric furnace and a conveyor, using the push rod and load bearing frame in the feeding assembly, the problem of operators needing to manually lift the zinc sheet in the traditional zinc ingot production is solved, and rapid, safe and efficient zinc ingot production is achieved.

CN222799600UActive Publication Date: 2025-04-25JIANGXI MUSE RENEWABLE RESOURCES CO LTD
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Patent Information

Application Number
CN202421391912.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-25
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

During the production process of traditional zinc ingots, operators need to manually raise and dump zinc sheets, which are labor-intensive and inefficient, especially unfriendly to operators with insufficient height, which can easily cause safety accidents.

Method used

A zinc ingot device is designed, including an electric furnace and a conveyor. The feeding assembly is composed of a protective shell, a push rod, a load frame and a baffle. Through the cooperation of the push rod and a load frame, the operator does not need to work hard to lift the zinc sheet. He only needs to load the load frame and push the baffle to quickly pour the zinc sheet into the electric furnace.

Benefits of technology

It realizes rapid feeding without any effort to lift zinc sheets, saves time and effort, improves ingot efficiency, and reduces the labor intensity and safety risks of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a zinc ingot casting device, which belongs to the technical field of ingot casting, and adopts the technical scheme that the zinc ingot casting device comprises an electric furnace and a conveyor, the electric furnace is provided with a feeding assembly, the feeding assembly comprises a protective shell, a push rod is arranged on the upper side in the protective shell, a bearing frame is arranged on the telescopic part of the push rod, and the conveyor is arranged on the bearing frame. A baffle is rotationally connected to the bearing frame, and a feeding port is formed between the position, close to the baffle, of the protective shell and the electric furnace. By means of the device, an operator does not need to lift a batch of zinc sheets from the feeding port and pour the zinc sheets into an electric furnace, time and labor are saved, and the ingot casting efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ingot casting, in particular to a zinc ingot casting device. Background Art

[0002] In the traditional zinc ingot production process, operators usually need to manually lift the zinc sheets and pour them into the electric furnace for ingot casting. This process is not only labor-intensive but also inefficient, especially when processing large batches of zinc sheets. The batches of zinc sheets are heavy and the feed port of the electric furnace is set high, which is not friendly to some operators who are not tall enough and can easily cause some safety accidents. In view of this, a zinc ingot casting device is proposed. Utility Model Content

[0003] In view of the problems existing in the prior art, the purpose of the utility model is to provide a zinc ingot casting device, which allows operators to lift batches of zinc sheets and pour them into the electric furnace from the feed port without any effort, thereby saving time and effort and improving the ingot casting efficiency.

[0004] The above technical purpose of the utility model is achieved through the following technical solutions: a zinc ingot casting device, including an electric furnace and a conveyor, the electric furnace is provided with a feeding assembly, the feeding assembly includes a protective shell, a push rod is provided on the upper side of the protective shell, the telescopic part of the push rod is provided with a bearing frame, a baffle is rotatably connected to the bearing frame, and a feeding port is provided between the protective shell near the baffle and the electric furnace.

[0005] In some embodiments, a collecting frame is provided at one end of the conveyor away from the electric furnace.

[0006] In some embodiments, a rotating rod is fixedly connected to the baffle, a cam is provided at the end of the rotating rod, a hole is opened on the protective shell at the position of the rotating rod, and the rotating rod is rotatably connected to the supporting frame.

[0007] In some embodiments, a turntable is rotatably connected in the hole, and a convex groove matching the cam at the end of the rotating rod is provided in the turntable, and slideways for the rotating rod to move are provided on the turntable and the protective shell.

[0008] In some embodiments, a handle is provided on a side of the turntable away from the carrying frame.

[0009] In some embodiments, a slag removal port and an observation port are provided on the side of the electric furnace.

[0010] In summary, the utility model has the following beneficial effects:

[0011] The utility model enables the cooperation of the push rod and the supporting frame in the feeding assembly, so that the operator does not need to lift the batch of zinc sheets and pour them into the electric furnace from the feeding port without effort. The operator only needs to install the zinc sheets into the supporting frame and push the baffle to quickly pour the batch of zinc sheets into the electric furnace 1 for ingot casting, which saves time and effort and improves the efficiency of ingot casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the electric furnace of the utility model;

[0014] Figure 3 This is a schematic diagram of the structure of the feeding assembly of the utility model;

[0015] Figure 4 It is a cross-sectional view of the feeding assembly of the utility model;

[0016] Figure 5 It is an enlarged view of the local structure of the utility model.

[0017] In the figure: 1. electric furnace; 11. observation port; 12. slag removal port; 13. feeding assembly; 131. protective shell; 132. push rod; 133. bearing frame; 134. baffle; 135. rotating rod; 136. turntable; 137. feeding port; 2. conveyor; 3. collection frame. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-5A zinc ingot casting device includes an electric furnace 1 and a conveyor 2. A feeding assembly 13 is provided on the electric furnace 1. The feeding assembly 13 includes a protective shell 131. A push rod 132 is provided on the upper side of the protective shell 131. A supporting frame 133 is provided on the telescopic part of the push rod 132. A baffle 134 is rotatably connected to the supporting frame 133. A feeding port 137 is provided between the protective shell 131 near the baffle 134 and the electric furnace 1. During use, the operator controls the extension of the push rod 132 to drive the carrying frame 133 to move downward until it moves to the required loading height, and then the operator puts the batch of zinc sheets into the carrying frame 133, and then controls the contraction of the push rod 132 to drive the carrying frame 133 to reset. After the carrying frame 133 loaded with the batch of zinc sheets is reset, it is located at the feeding port 137. Then the operator uses a long object or uses his hands to directly push the baffle 134 toward the feeding port 137, so that the baffle 134 is deflected, so that the baffle 134 no longer blocks the zinc sheets of the batch of zinc sheets. A magnet is provided at the bottom of the baffle 134 to absorb the carrying frame 133 to prevent the batch of zinc sheets from breaking through the baffle during the transportation of the zinc sheets. The zinc sheets fall from the supporting frame 133 to the feeding port 137 and enter the electric furnace 1 for ingot casting. This reciprocating process can be used to cast batches of zinc ingots, which is convenient and quick. After these batches of zinc ingots enter the electric furnace, they are cast for ingot casting. No manual operation is required, and the ingot casting is fully automated to avoid burns to workers. The utility model cooperates with the push rod 132 and the supporting frame 133 in the feeding assembly 13, so that the operator does not need to lift the batches of zinc sheets and pour them into the electric furnace 1 from the feeding port 137. The operator only needs to load them into the supporting frame 133 and push the baffle 134 to quickly pour the batches of zinc sheets into the electric furnace 1 for ingot casting, which saves time and effort and improves the efficiency of ingot casting.

[0020] In some embodiments, a collecting frame 3 is provided at one end of the conveyor away from the electric furnace. The collecting frame 3 can help the operator collect the zinc ingots after casting, so as to avoid too many zinc ingots, which makes it difficult for the operator to quickly withdraw them from the conveyor 2, causing blockage, affecting the operation of the electric furnace 1, and reducing the efficiency of ingot casting.

[0021] In some embodiments, a rotating rod 135 is fixedly connected to the baffle 134, a cam is arranged at the end of the rotating rod 135, a hole is opened on the protective shell 131 at the position of the rotating rod 135, and the rotating rod 135 is rotatably connected to the bearing frame 133. When the operator controls the push rod 132 to pull up the bearing frame 13 loaded with batches of zinc sheets to the feed port 137, the operator can rotate the rotating rod 135 of the baffle 134 through the hole of the protective shell 131, so that the rotating rod 135 drives the baffle 134 to swing, and the baffle 134 no longer blocks the zinc sheets, that is, the zinc sheets fall from the bearing frame 133 from the feed port 137 to the electric furnace 1 for ingot casting, and there is no need to enter the protective shell 131 to move the baffle 134, thereby protecting the safety of the operator.

[0022] In some embodiments, a rotating disk 136 is rotatably connected in the hole, and a convex groove matching the cam at the end of the rotating rod 135 is provided in the rotating disk 136, and a slideway for the rotating rod 135 to move is provided on the rotating disk 136 and the protective shell 131. When the push rod 132 pulls up and resets the bearing frame 133 equipped with zinc sheets, the rotating rod 135 on the bearing frame 133 moves upward along the slide on the protective shell 131 until the cam at the end of the rotating rod 135 enters the convex groove of the rotating disk 136, and then the operator can rotate the rotating disk 136, and the rotating rod 135 then rotates with the rotating disk 136 through the cam, thereby driving the baffle 134 to start swinging, so that the baffle 134 no longer blocks the zinc sheets on the bearing frame 133, and the zinc sheets directly fall from the feeding port 137 into the electric furnace 1 for ingot casting, without the operator reaching into the hole to rotate the rotating rod 135 and being restricted, so that the operator can quickly rotate the rotating rod 135 and improve the efficiency of ingot casting.

[0023] In some embodiments, a handle is provided on one side of the turntable 136 away from the carrier frame 133. The handle can help the operator to quickly turn the turntable 136. When the carrier frame 133 delivers a batch of zinc flakes to the top of the inlet 137, the operator quickly turns the turntable 136 through the handle, so that the turntable 136 drives the baffle 134 to swing, so that all the zinc flakes loaded on the carrier frame 133 enter the electric furnace 1 from the inlet 137.

[0024] In some embodiments, a slag removal port 12 and an observation port 11 are provided on the side of the electric furnace 1. The operator can observe the casting condition of the zinc ingot and the accumulation of slag in the electric furnace 1 through the observation port 11, so that the operator can remove the slag from the slag removal port 12 in time to avoid accumulation and blockage, ensure smooth ventilation inside the electric furnace 1, and improve casting efficiency.

[0025] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A zinc ingot casting device, comprising an electric furnace (1) and a conveyor (2), characterized in that: The electric furnace (1) is provided with a feed assembly (13), the feed assembly (13) comprising a protective shell (131), a push rod (132) being provided on the upper inner side of the protective shell (131), a supporting frame (133) being provided at the telescopic portion of the push rod (132), a baffle (134) being rotatably connected to the supporting frame (133), and a feed port (137) being provided between the protective shell (131) near the baffle (134) and the electric furnace (1).

2. A zinc ingot casting device according to claim 1, characterized in that: A collecting frame (3) is provided at one end of the conveyor (2) away from the electric furnace (1).

3. A zinc ingot casting device according to claim 1, characterized in that: A rotating rod (135) is fixedly connected to the baffle (134), a cam is provided at the end of the rotating rod (135), a hole is provided on the protective shell (131) at the position of the rotating rod (135), and the rotating rod (135) is rotatably connected to the supporting frame (133).

4. A zinc ingot casting device according to claim 3, characterized in that: A rotating disk (136) is rotatably connected in the hole, and a convex groove matching the cam at the end of the rotating rod (135) is provided in the rotating disk (136). A slideway for the rotating rod (135) to move is provided on both the rotating disk (136) and the protective shell (131).

5. A zinc ingot casting device according to claim 4, characterized in that: A rotating handle is provided on a side of the rotating disk (136) away from the carrying frame (133).

6. A zinc ingot casting device according to claim 1, characterized in that: The side of the electric furnace (1) is provided with a slag removal port (12) and an observation port (11).