Waste heat boiler facilitating scale cleaning
By designing a fixed mechanism and a moving mechanism in a waste heat boiler, and using the combination of positioning blocks, arc plates, screws and springs, the rapid installation and disassembly between the heat exchanger and the boiler tank body is achieved, solving the problems of slow disassembly speed and inconvenient cleaning in the prior art, and improving the disassembly efficiency and cleaning convenience.
Patent Information
- Application Number
- CN202420407953.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-03-04
AI Technical Summary
When disassembling the existing waste heat boiler between the heat exchanger and the boiler tank body, multiple sets of bolts need to be disassembled using external tools, which increases the installation and disassembly speed of staff and is not convenient to clean the scaling of the inner wall of the boiler tank body.
A waste heat boiler including a fixed mechanism and a moving mechanism is designed. Through the combination of positioning blocks, arc plates, screws and springs, the rapid installation and disassembly between the heat exchanger and the boiler tank body is realized.
It realizes rapid disassembly and installation of the heat exchanger, improves the overall disassembly efficiency, facilitates subsequent scaling of the inner wall of the boiler tank, and reduces the difficulty of operation for staff.
Smart Images

Figure CN222799769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste heat boilers, in particular to a waste heat boiler which is easy to clean scaling. Background Art
[0002] An industrial waste heat boiler is a heat exchanger that uses high-temperature logistics in the production process as a heat source to produce steam. It is both a cooler for high-temperature logistics in the process and a power device that uses waste heat to provide steam.
[0003] Publication No. CN211084932U discloses a chemical waste heat boiler that is easy to maintain. The device removes the bolts between the heat exchanger and the boiler tank body. At this time, people can pull the heat exchanger out of the boiler tank body, and the lifting device fixed with the first connecting plate is fixedly connected to the heat exchanger, so that it provides support for the heat exchanger and slides on the track. When the heat exchange tube of the heat exchanger is about to slide out of the boiler tank body, people push the lifting device fixed with the second connecting plate to make the second connecting plate clamp the heat exchanger and support the other end of the heat exchanger. At this time, the heat exchanger can be completely taken out of the boiler tank body and the heat exchanger can be repaired. This device is convenient for people to repair the heat exchanger and is convenient for people to use. However, the patent still has the following problems in actual use:
[0004] The device cooperates with the lifting device so that the heat exchanger can be completely removed from the boiler tank body for maintenance. This device is convenient for people to repair the heat exchanger, but when the device is disassembled between the heat exchanger and the boiler tank body, external tools are needed to disassemble multiple groups of bolts, which greatly increases the installation and disassembly speed of the heat exchanger by the staff, makes it inconvenient for the staff to clean the scale on the inner wall of the boiler tank, and brings inconvenience to the staff when using it.
[0005] A waste heat boiler which is easy to clean scale is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a waste heat boiler that is easy to clean scale, so as to solve the problem raised in the above-mentioned background technology that the heat exchanger can be completely removed from the boiler tank body through the cooperation of a lifting device to repair the heat exchanger. This device is convenient for people to repair the heat exchanger, but when the device is disassembled between the heat exchanger and the boiler tank body, it is necessary to use external tools to disassemble multiple groups of bolts, thereby greatly increasing the installation and disassembly speed of the heat exchanger by the staff, making it inconvenient for the staff to clean the scale on the inner wall of the boiler tank, causing inconvenience to the staff when using it.
[0007] To achieve the above object, the utility model provides the following technical solution: a waste heat boiler that is easy to clean scale, comprising a bottom plate, a boiler tank body is fixedly connected to the top of the bottom plate, and a heat exchanger is installed at one end of the boiler tank body, a fixing mechanism is provided between the boiler tank body and the heat exchanger, and a moving mechanism is provided between the heat exchanger and the bottom plate;
[0008] Among them, the fixing mechanism includes a fixing ring fixedly connected to the outside of the heat exchanger, and one end of the boiler tank is fixedly connected to the connecting ring, and the fixing ring is sleeved on the outer wall of the connecting ring, and a positioning block is arranged inside the fixing ring, and the positioning block and the connecting ring are engaged with each other in a clearance fit, and a first arc plate and a second arc plate are symmetrically arranged inside the fixing ring, and an installation box is fixedly connected inside one end of the first arc plate, and a screw is rotatably connected inside the installation box, and an extrusion block is threadedly connected on the outer wall of the screw, and a fixing box is fixedly connected to one side of the bottom end of the installation box, and a T-bar is slidably connected to the fixing box and the inside of the installation box, and an insert block is symmetrically fixedly connected to one end of the T-bar, and the insert block is engaged and fixedly connected to the second arc plate.
[0009] Preferably, the moving mechanism includes support rods that are symmetrically fixedly connected to the top of the bottom plate, and a top plate is fixedly connected between the top ends of the support rods, and a sliding box is fixedly connected to the top end of the top plate, and the sliding box is rotatably connected to a threaded rod inside, and a first connecting plate is fixedly connected to the outside of the top end of the heat exchanger, and the top end of the first connecting plate penetrates the top plate and the sliding box for sliding connection, and the top end of the first connecting plate is threadedly sleeved on the outer wall of the threaded rod, and a forward and reverse motor is installed at one end of the threaded rod.
[0010] Preferably, one side of the boiler tank body is fixedly connected with a fixed block, and an insertion rod is slidably connected inside one end of the fixed block, and a retaining ring is fixedly connected to the outer wall of the insertion rod, and a second telescopic spring is sleeved on the outer wall of the insertion rod, and one end of the insertion rod passes through the fixing ring and is fixedly connected with the first arc plate.
[0011] Preferably, the first arc plate and the second arc plate are rotatably connected, and the first arc plate and the second arc plate are snap-connected at one end away from the connection, and a positioning rod is fixedly connected to one side of the extrusion block, and one end of the positioning rod passes through the installation box and is slidably connected to the second arc plate.
[0012] Preferably, a second connecting plate is fixedly connected to the outer side of the bottom end of the heat exchanger, and a slide rail is fixedly connected to the top of the bottom plate, and the bottom end of the second connecting plate is fixedly connected to a fixed plate, and the bottom end of the fixed plate is symmetrically fixedly connected to a rotating wheel, and the rotating wheel is located inside the slide rail and is rollingly connected.
[0013] Preferably, a first telescopic spring is symmetrically fixedly connected between one side of the T-shaped rod and the fixing box.
[0014] Preferably, one side of the forward and reverse motor is fixedly connected to the top plate.
[0015] Compared with the prior art, the beneficial effect of the utility model is: this is a waste heat boiler that is easy to clean scale, and its specific contents are as follows: by inserting multiple positioning blocks into the interior of the connecting ring, and then rotating the first arc plate and the second arc plate to be sleeved on the interior of the fixing ring, the extrusion block is driven to move by rotating the screw, and the movement of the extrusion block squeezes the T-bar, and then drives the insertion block to be engaged and fixed between the second arc plates, thereby achieving the effect of quickly installing and disassembling the heat exchanger. Compared with the prior art method of using multiple sets of bolts to fix, it is more convenient, improves the overall disassembly efficiency of the device, and is convenient for the staff to subsequently clean the scale on the inner wall of the boiler tank. The movement of the first connecting plate is driven by the rotation of the threaded rod, and the movement of the first connecting plate drives the heat exchanger to separate from the boiler tank, thereby achieving the effect of quickly disassembling the heat exchanger, which brings convenience to the staff to subsequently inspect and repair the heat exchanger and the boiler tank.
[0016] 1. By inserting a plurality of positioning blocks into the interior of the connecting ring, and then rotating and sleeve-engaging the first curved plate and the second curved plate in the interior of the fixing ring, the extrusion block is driven to move by rotating the screw rod, and the movement of the extrusion block squeezes the T-bar, thereby driving the insertion block to engage and fix with the second curved plate, thereby achieving the effect of quickly installing and removing the heat exchanger. Compared with the method of fixing with multiple sets of bolts in the prior art, it is more convenient, improves the overall disassembly efficiency of the device, and facilitates the staff to subsequently clean the scale on the inner wall of the boiler tank, which brings convenience to the staff when using it. The tension generated by the first telescopic spring allows the insertion block to quickly fall off the second curved plate, thereby improving the disassembly efficiency of the heat exchanger. The movement of the extrusion block drives the positioning rod to insert and limit the second curved plate, thereby making the fixation between the first curved plate and the second curved plate more stable. The reset property of the second telescopic spring allows the insertion rod to engage and fix with the first curved plate and the second curved plate, thereby further improving the fixing stability between the first curved plate and the second curved plate, and reducing the probability of accidental falling off of the heat exchanger.
[0017] 2. By starting the forward and reverse motors to drive the threaded rod to rotate, the rotation of the threaded rod drives the movement of the first connecting plate, and the movement of the first connecting plate drives the heat exchanger to be separated from the boiler tank body, thereby achieving the effect of quickly disassembling the heat exchanger, which brings convenience to the staff for subsequent inspection and maintenance of the heat exchanger and the boiler tank body. The movement of the heat exchanger drives the movement of the second connecting plate, and the movement of the second connecting plate drives the rotating wheel to roll inside the slide rail, thereby greatly improving the stability of the heat exchanger during disassembly and movement, which brings convenience to the staff when using it. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a side structural cross-sectional view of the entire fixing mechanism in the utility model;
[0020] Figure 3 It is a schematic diagram of the enlarged structure of part A in the utility model;
[0021] Figure 4 It is a schematic diagram of the enlarged structure of part B in the utility model;
[0022] Figure 5 It is a partial enlarged structural schematic diagram of the moving mechanism in the utility model.
[0023] In the figure: 1, bottom plate; 101, boiler tank; 102, heat exchanger; 2, fixing mechanism; 201, fixing ring; 202, connecting ring; 203, positioning block; 204, first arc plate; 205, second arc plate; 206, installation box; 207, screw rod; 208, extrusion block; 209, fixing box; 210, T-bar; 211, first telescopic spring; 212, plug block; 213, positioning rod; 214, fixing block; 215, plug rod; 216, retaining ring; 217, second telescopic spring; 3, moving mechanism; 301, support rod; 302, top plate; 303, sliding box; 304, threaded rod; 305, first connecting plate; 306, forward and reverse motor; 307, second connecting plate; 308, slide rail; 309, fixing plate; 310, rotating wheel. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-5 The utility model provides a technical solution: a waste heat boiler that is easy to clean scale, comprising a bottom plate 1, a boiler tank 101 is fixedly connected to the top of the bottom plate 1, and a heat exchanger 102 is installed at one end of the boiler tank 101, a fixing mechanism 2 is arranged between the boiler tank 101 and the heat exchanger 102, and a moving mechanism 3 is arranged between the heat exchanger 102 and the bottom plate 1;
[0026] Among them, the fixing mechanism 2 includes a fixing ring 201 fixedly connected to the outside of the heat exchanger 102, and one end of the boiler tank 101 is fixedly connected with the connecting ring 202, and the fixing ring 201 is sleeved on the outer wall of the connecting ring 202, and the interior of the fixing ring 201 is provided with a positioning block 203, and the positioning block 203 and the connecting ring 202 are engaged with each other with a clearance, and the interior of the fixing ring 201 is symmetrically provided with a first arc plate 204 and a second arc plate 205, and one end of the first arc plate 204 is fixedly connected with a mounting box 206, and the interior of the mounting box 206 is rotatably connected with a screw 207, and the outer wall of the screw 207 is threadedly connected with an extrusion block 208, and A fixing box 209 is fixedly connected to one side of the bottom end of the installation box 206, and a T-shaped rod 210 is slidably connected to the fixing box 209 and the inside of the installation box 206, and an insert block 212 is symmetrically fixedly connected to one end of the T-shaped rod 210, and the insert block 212 is fixedly connected with the second arc plate 205 by snapping, thereby achieving the effect of quickly installing and removing the heat exchanger 102, which is more convenient than the method of fixing with multiple groups of bolts in the prior art, improves the overall disassembly efficiency of the device, and facilitates the staff to clean the scaling on the inner wall of the boiler tank 101 later, which brings convenience to the staff when using it. A first telescopic spring 21 is symmetrically fixedly connected between one side of the T-shaped rod 210 and the fixing box 209 1. The tension generated by the first telescopic spring 211 allows the plug block 212 to quickly fall off the second curved plate 205, thereby improving the disassembly efficiency of the heat exchanger 102. The first curved plate 204 and the second curved plate 205 are rotatably connected, and the first curved plate 204 and the second curved plate 205 are engaged and connected at one end away from the connection, and a positioning rod 213 is fixedly connected to one side of the extrusion block 208, and one end of the positioning rod 213 penetrates the installation box 206 and is slidably connected to the second curved plate 205. The movement of the extrusion block 208 drives the positioning rod 213 to insert and limit the second curved plate 205, so that the first curved plate 204 and the second curved plate 205 are fixed more stably. A fixing block 214 is fixedly connected to one side of the boiler tank body 101, and a plug rod 215 is slidably connected inside one end of the fixing block 214, and a retaining ring 216 is fixedly connected to the outer wall of the plug rod 215, and a second telescopic spring 217 is sleeved on the outer wall of the plug rod 215, and one end of the plug rod 215 passes through the fixing ring 201 and is engaged and fixedly connected with the first arc plate 204. Through the reset property of the second telescopic spring 217, the plug rod 215 is engaged and fixed with the first arc plate 204 and the second arc plate 205, thereby further improving the fixing stability between the first arc plate 204 and the second arc plate 205 and reducing the probability of accidental detachment of the heat exchanger 102.
[0027] The moving mechanism 3 includes support rods 301 symmetrically fixedly connected to the top of the bottom plate 1, and a top plate 302 is fixedly connected between the top ends of the support rods 301, and a sliding box 303 is fixedly connected to the top end of the top plate 302, and a threaded rod 304 is rotatably connected to the inside of the sliding box 303, and a first connecting plate 305 is fixedly connected to the outside of the top end of the heat exchanger 102, and the top end of the first connecting plate 305 penetrates the top plate 302 and the sliding box 303 for sliding connection, and the top end of the first connecting plate 305 is sleeved on the outer wall of the threaded rod 304 for threaded connection, and a forward and reverse motor 306 is installed at one end of the threaded rod 304, and one side of the forward and reverse motor 306 is fixedly connected to the top plate 302, thereby realizing rapid disassembly of the heat exchanger. The effect of 102 brings convenience to the staff in the subsequent inspection and maintenance of the heat exchanger 102 and the boiler tank 101. The second connecting plate 307 is fixedly connected to the outer side of the bottom end of the heat exchanger 102, and the top of the bottom plate 1 is fixedly connected to the slide rail 308, and the bottom end of the second connecting plate 307 is fixedly connected to the fixed plate 309, and the bottom end of the fixed plate 309 is symmetrically fixedly connected to the wheel 310, and the wheel 310 is located inside the slide rail 308 and is rollingly connected. The movement of the heat exchanger 102 drives the movement of the second connecting plate 307, and the movement of the second connecting plate 307 drives the wheel 310 to roll inside the slide rail 308, thereby greatly improving the stability of the heat exchanger 102 during disassembly and movement, which brings convenience to the staff when using it.
[0028] Working principle: Before using this waste heat boiler that is easy to clean scale, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Figure 5As shown, by merging the heat exchanger 102 and the boiler tank body 101, the fixing ring 201 and the connecting ring 202 are engaged, and by inserting a plurality of positioning blocks 203 into the connecting ring 202, the first arc plate 204 and the second arc plate 205 are rotatably sleeved in the fixing ring 201. At this time, the first arc plate 204 and the second arc plate 205 are engaged and connected at one end, and then the extrusion block 208 is driven to move by rotating the screw 207. The movement of the extrusion block 208 squeezes the T-bar 210, and the T-bar 210 is squeezed and moved, thereby driving the insert block 212 to be engaged and fixed between the second arc plate 205, thereby achieving the effect of quickly installing and removing the heat exchanger 102. Compared with the method of fixing with multiple sets of bolts in the prior art, it is more convenient, improves the overall disassembly efficiency of the device, and facilitates the staff to clean the scaling on the inner wall of the boiler tank body 101 later, which brings convenience to the staff when using it. The movement of the T-shaped rod 210 causes the first telescopic spring 211 to stretch. When the extrusion block 208 no longer squeezes the T-shaped rod 210, the tension generated by the first telescopic spring 211 causes the plug block 212 to quickly fall off the second arc plate 205, thereby improving the disassembly efficiency of the heat exchanger 102. The movement of the extrusion block 208 drives the positioning rod 213 to insert and limit the second arc plate 205, thereby making the first arc plate 204 and the second arc plate 205 more stably fixed. The plug rod 215 drives the retaining ring 216 to squeeze the second telescopic spring 217. The plug rod 215 is released, and the second telescopic spring 217 is reset, so that the plug rod 215 is engaged and fixed with the first arc plate 204 and the second arc plate 205, thereby further improving the fixing stability between the first arc plate 204 and the second arc plate 205, and reducing the probability of accidental falling off of the heat exchanger 102.
[0029] By starting the forward and reverse motor 306 to drive the threaded rod 304 to rotate, the rotation of the threaded rod 304 drives the movement of the first connecting plate 305, and the movement of the first connecting plate 305 drives the heat exchanger 102 to separate from the boiler tank body 101, thereby achieving the effect of quickly disassembling the heat exchanger 102, which brings convenience to the staff for subsequent inspection and maintenance of the heat exchanger 102 and the boiler tank body 101. The movement of the heat exchanger 102 drives the movement of the second connecting plate 307, and the movement of the second connecting plate 307 drives the rotating wheel 310 to roll inside the slide rail 308, thereby greatly improving the stability of the heat exchanger 102 during disassembly and movement, which brings convenience to the staff when using it.
[0030] The boiler tank 101 and the heat exchanger 102 are in the prior art. Publication No. CN211084932U discloses a chemical waste heat boiler that is easy to maintain, and the devices used therein are not described in detail here.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A waste heat boiler that is easy to clean from scale, comprising a bottom plate (1), a boiler tank body (101) being fixedly connected to the top of the bottom plate (1), and a heat exchanger (102) being installed at one end of the boiler tank body (101); It is characterized in that Also includes: A fixing mechanism (2) is provided between the boiler tank (101) and the heat exchanger (102), and a moving mechanism (3) is provided between the heat exchanger (102) and the bottom plate (1); The fixing mechanism (2) comprises a fixing ring (201) fixedly connected to the outside of the heat exchanger (102), and one end of the boiler tank (101) is fixedly connected to the connecting ring (202), and the fixing ring (201) is sleeved on the outer wall of the connecting ring (202), and a positioning block (203) is arranged inside the fixing ring (201), and the positioning block (203) and the connecting ring (202) are engaged with each other with a clearance fit, and a first arc plate (204) and a second arc plate (205) are symmetrically arranged inside the fixing ring (201), and the first arc plate (20 4), an installation box (206) is fixedly connected inside one end of the installation box (206), and a screw rod (207) is rotatably connected inside the installation box (206), and an extrusion block (208) is threadedly connected on the outer wall of the screw rod (207), and a fixing box (209) is fixedly connected to one side of the bottom end of the installation box (206), and a T-shaped rod (210) is slidably connected between the fixing box (209) and the inside of the installation box (206), and an insert block (212) is symmetrically fixedly connected to one end of the T-shaped rod (210), and the insert block (212) is fixedly connected to the second arc-shaped plate (205) by snap-fitting.
2. A waste heat boiler that is easy to clean scale according to claim 1, characterized in that: The moving mechanism (3) comprises support rods (301) symmetrically fixedly connected to the top of the bottom plate (1), and the top of the support rods (301) is fixedly connected to the top of the top plate (302), and the top of the top plate (302) is fixedly connected to the sliding box (303), and the inside of the sliding box (303) is rotatably connected to the threaded rod (304), and the top of the heat exchanger (102) is fixedly connected to the outside of the top, and the top of the first connecting plate (305) penetrates the top plate (302) and the sliding box (303) for sliding connection, and the top of the first connecting plate (305) is sleeved on the outer wall of the threaded rod (304) for threaded connection, and one end of the threaded rod (304) is installed with a forward and reverse motor (306).
3. The waste heat boiler that is easy to clean scale according to claim 1, characterized in that: A fixed block (214) is fixedly connected to one side of the boiler tank body (101), and an insertion rod (215) is slidably connected inside one end of the fixed block (214), and a retaining ring (216) is fixedly connected to the outer wall of the insertion rod (215), and a second telescopic spring (217) is sleeved on the outer wall of the insertion rod (215), and one end of the insertion rod (215) passes through the fixing ring (201) and is fixedly connected to the first arc plate (204) by being engaged.
4. The waste heat boiler that is easy to clean scale according to claim 1, characterized in that: The first curved plate (204) and the second curved plate (205) are rotatably connected, and the first curved plate (204) and the second curved plate (205) are snap-connected at one end away from the connection, and a positioning rod (213) is fixedly connected to one side of the extrusion block (208), and one end of the positioning rod (213) passes through the installation box (206) and is slidably connected to the second curved plate (205).
5. The waste heat boiler that is easy to clean scale according to claim 2, characterized in that: A second connecting plate (307) is fixedly connected to the outer side of the bottom end of the heat exchanger (102), and a slide rail (308) is fixedly connected to the top end of the bottom plate (1), and a fixed plate (309) is fixedly connected to the bottom end of the second connecting plate (307), and a rotating wheel (310) is symmetrically fixedly connected to the bottom end of the fixed plate (309), and the rotating wheel (310) is located inside the slide rail (308) and is rollingly connected.
6. The waste heat boiler that is easy to clean scale according to claim 1, characterized in that: A first telescopic spring (211) is symmetrically fixedly connected between one side of the T-shaped rod (210) and the fixing box (209).
7. The waste heat boiler that is easy to clean scale according to claim 2, characterized in that: One side of the forward and reverse motor (306) is fixedly connected to the top plate (302).
Citation Information
Patent Citations
Chemical waste heat boiler convenient to maintain
CN211084932U