Coil winding device for inductor production

Abstract

The utility model discloses a coil winding device for inductor production, which belongs to the technical field of inductor coil winding devices and comprises a mounting plate, a mounting seat is fixedly connected to the top surface of the mounting plate, a limit block is fixedly connected in the mounting seat, an adjusting component is arranged on the top surface of the mounting plate, and a driving component is arranged on one side of a winding ring. According to the inductor winding device, the third bevel gear is arranged in the inductor winding device, the inductor is clamped between the first clamping wheels and penetrates through the notch of the winding ring, the motor is started, and the output shaft of the motor drives the winding ring to rotate through transmission so as to wind the inductor. The motor drives the winding ring to rotate and simultaneously drives the first clamping wheel to rotate so as to drive the inductor to rotate, so that the inductor can rotate synchronously, the winding accuracy of the inductor is improved, a copper wire can be wound more uniformly, and the quality of the inductor is guaranteed.

Description

Technical Field

[0001] The utility model belongs to the technical field of inductor coil winding devices, in particular to a coil winding device for inductor production. Background Art

[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. The structure of an inductor is similar to that of a transformer, but it has only one winding. An inductor has a certain inductance and only hinders the change of current. Inductors mainly play the role of filtering, oscillation, delay, and trapping in circuits. They also have the functions of screening signals, filtering noise, stabilizing current, and suppressing electromagnetic interference.

[0003] In the production process of inductors, copper wire is required to be used to wind them. During the winding process, a general winding device will manually drive the inductor to rotate for winding. Due to certain errors in manual operation, its quality cannot be guaranteed. In addition, when the inductor is wound multiple times, the supporting frame is relatively fixed to it, resulting in the inability to achieve multiple windings. In order to solve the above problems, a coil winding device for inductor production is urgently needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that copper wire needs to be used to wind the inductor during the production process. During the winding process, a general winding device will manually drive the inductor to rotate and wind it. Due to certain errors in manual operation, its quality cannot be guaranteed. In addition, when the inductor is wound multiple times, the supporting frame relatively fixes it, resulting in the inability to achieve multiple windings. A coil winding device for inductor production is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a coil winding device for inductor production, comprising a mounting plate, a mounting seat is fixedly connected to the top surface of the mounting plate, a limiting block is fixedly connected inside the mounting seat, the mounting seat is slidably connected to a winding ring through a groove opened therein, the winding ring is slidably connected to the limiting block through grooves opened on both sides thereof, a coil frame is fixedly connected inside the winding ring, a roller frame is fixedly connected to the top surface of the mounting plate, the roller frame is slidably connected to the winding ring, a support frame is fixedly connected to the top surface of the mounting plate, the support frame is rotatably connected to a transmission rod through a through hole opened therein, the transmission rod is fixedly connected to a first bevel gear at both ends, the mounting plate is rotatably connected to a first mounting rod through a groove opened on its top surface, and there are two of them, a first clamping wheel is fixedly connected to the outer wall of the first mounting rod, a second bevel gear is fixedly connected to one outer wall of the first mounting rod, the second bevel gear is meshed with the first bevel gear, an inductor is slidably connected between the first clamping wheels, an adjustment component is provided on the top surface of the mounting plate, and a driving component is provided on one side of the winding ring.

[0006] As a further description of the above technical solution:

[0007] The driving assembly comprises a mounting frame, the mounting frame is rotatably connected to a first roller via through holes provided at two ends, and the mounting plate is fixedly connected to a motor via a protrusion provided on the top surface.

[0008] As a further description of the above technical solution:

[0009] The output shaft of the motor is fixedly connected with a second roller, the second roller and the outer wall of the first roller are both slidably connected with a belt, and one side of the winding ring is slidably connected with the belt.

[0010] As a further description of the above technical solution:

[0011] One end of the first roller is fixedly connected to a rotating rod, one end of the rotating rod is fixedly connected to a third bevel gear, the third bevel gear is meshed with the first bevel gear, and the bottom end of the mounting frame is fixedly connected to the mounting plate.

[0012] As a further description of the above technical solution:

[0013] The adjusting assembly comprises a sliding block, the sliding block is slidably connected to the mounting plate through a groove provided on the top surface thereof, and the sliding block is rotatably connected to a second mounting rod through a groove provided on the top end thereof.

[0014] As a further description of the above technical solution:

[0015] The outer wall of the second mounting rod is fixedly connected with a second clamping wheel, the outer wall of the second clamping wheel is slidably connected with the inductor, one side of the slider is fixedly connected with a spring, and the other end of the spring is fixedly connected with the mounting plate.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0017] 1. In the utility model, the third bevel gear is provided inside, the inductor is clamped between the first clamping wheels and passed through the gap of the winding ring, the motor is started, the output shaft of the motor drives the winding ring to rotate through the transmission, so as to wind the inductor, and at the same time, the first roller drives the first clamping wheel to rotate through the transmission, so as to drive the inductor to rotate. Through this design, it is achieved that the winding ring is driven to rotate by the motor and the first clamping wheel is driven to rotate at the same time, so as to drive the inductor to rotate, so that they can rotate synchronously, thereby improving the accuracy of the inductor winding, so that the copper wire can be wound more evenly, thereby ensuring the quality of the inductor.

[0018] 2. In the utility model, a spring is provided inside. When the inductor is wound multiple times, its thickness increases, thereby squeezing the second clamping wheel, thereby driving the slider to move and compressing the spring. Through this design, when the inductor needs to be wound multiple times, the second clamping wheel is squeezed to cause it to move and compress the spring, thereby increasing the distance between the first clamping wheel and the second clamping wheel, thereby enabling them to continue clamping and winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of a coil winding device for inductor production.

[0020] Figure 2 This is a schematic diagram of the exploded three-dimensional structure of a coil winding device used in inductor production.

[0021] Figure 3 This is a schematic diagram of the exploded three-dimensional structure of a driving component in a coil winding device for inductor production.

[0022] Figure 4 This is a schematic diagram of the exploded three-dimensional structure of an adjustment component in a coil winding device for inductor production.

[0023] Legend:

[0024] 1. Mounting plate; 2. Limit block; 3. Mounting seat; 4. Support frame; 5. Transmission rod; 6. First bevel gear; 7. Roller frame; 8. Second bevel gear; 9. First mounting rod; 10. First clamping wheel; 11. Adjustment assembly; 111. Second clamping wheel; 112. Second mounting rod; 113. Slider; 114. Spring; 12. Inductor; 13. Winding ring; 14. Coil frame; 15. Drive assembly; 151. First roller; 152. Mounting frame; 153. Belt; 154. Motor; 155. Second roller; 156. Rotating rod; 157. Third bevel gear. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4 The utility model provides a technical solution: a coil winding device for inductor production, comprising a mounting plate 1, a mounting seat 3 is fixedly connected to the top surface of the mounting plate 1, a limited block 2 is fixedly connected to the mounting seat 3, a winding ring 13 is slidably connected to the mounting seat 3 through a groove opened therein, the winding ring 13 is slidably connected to the limited block 2 through grooves opened on both sides thereof, a coil frame 14 is fixedly connected to the winding ring 13, a roller frame 7 is fixedly connected to the top surface of the mounting plate 1, the roller frame 7 is slidably connected to the winding ring 13, a support frame 4 is fixedly connected to the top surface of the mounting plate 1, and the support frame 4 is fixedly connected to the top surface of the mounting plate 1. The support frame 4 is rotatably connected to a transmission rod 5 through a through hole provided therein, and first bevel gears 6 are fixedly connected to both ends of the transmission rod 5. The mounting plate 1 is rotatably connected to a first mounting rod 9 through a groove provided on its top surface, and the mounting plate 1 has two first mounting rods 9. A first clamping wheel 10 is fixedly connected to the outer wall of the first mounting rod 9, and a second bevel gear 8 is fixedly connected to one of the outer walls of the first mounting rod 9, and the second bevel gear 8 is meshed with the first bevel gear 6. An inductor 12 is slidably connected between the first clamping wheels 10. An adjustment component 11 is provided on the top surface of the mounting plate 1, and a driving component 15 is provided on one side of the winding ring 13.

[0027] The driving assembly 15 includes a mounting frame 152, and the mounting frame 152 is rotatably connected to the first roller 151 through through holes opened at both ends. The mounting plate 1 is fixedly connected to a motor 154 through a convex block provided on the top surface. The output shaft of the motor 154 is fixedly connected to the second roller 155. The second roller 155 and the outer wall of the first roller 151 are both slidably connected to a belt 153. One side of the winding ring 13 is slidably connected to the belt 153. One end of the first roller 151 is fixedly connected to a rotating rod 156. One end of the rotating rod 156 is fixedly connected to a third bevel gear 157. The third bevel gear 157 is meshed with the first bevel gear 6. The bottom end of the mounting frame 152 is fixedly connected to the mounting plate 1.

[0028] The specific implementation method is as follows: the inductor 12 is clamped between the first clamping wheels 10 and passed through the gap of the winding ring 13, the copper wire is installed on the coil frame 14 and one end of the copper wire is fixed on the inductor 12, the motor 154 is started, the output shaft of the motor 154 rotates to drive the second roller 155 to rotate, thereby driving the winding ring 13 to rotate through the belt 153 to wind the inductor 12, and at the same time, the second roller 155 drives the first roller 151 to rotate through the belt 153, and the rotation of the first roller 151 drives the rotating rod 156 to rotate, and the rotation of the rotating rod 156 drives the first bevel gear 6 to rotate through the third bevel gear 157, thereby driving the second bevel gear 8 to rotate through the first bevel gear 6 and driving the first mounting rod 9 to rotate, and the rotation of the first mounting rod 9 drives the first clamping wheel 10 to rotate, thereby driving the inductor 12 to rotate;

[0029] The adjusting assembly 11 includes a slider 113, which is slidably connected to the mounting plate 1 through a groove opened on the top surface thereof, and the slider 113 is rotatably connected to a second mounting rod 112 through the groove opened on the top, and a second clamping wheel 111 is fixedly connected to the outer wall of the second mounting rod 112, and the outer wall of the second clamping wheel 111 is slidably connected to the inductor 12, and a spring 114 is fixedly connected to one side of the slider 113, and the other end of the spring 114 is fixedly connected to the mounting plate 1.

[0030] The specific implementation method is as follows: when installing the inductor 12, pull the slider 113 to move the second clamping wheel 111, put the inductor 12 between the first clamping wheel 10 and the second clamping wheel 111, release the slider 113 to move the second clamping wheel 111 through the spring 114, and clamp the inductor 12. When the inductor 12 is wound multiple times, its thickness increases to squeeze the second clamping wheel 111, thereby moving the slider 113 and compressing the spring 114.

[0031] Working principle: When installing the inductor 12, pull the slider 113 to drive the second clamping wheel 111 to move, put the inductor 12 between the first clamping wheel 10 and the second clamping wheel 111, release the slider 113 to drive the second clamping wheel 111 to move through the spring 114 to clamp the inductor 12, and pass it through the gap of the winding ring 13, install the copper wire on the coil frame 14 and fix one end of it on the inductor 12, start the motor 154, and the output shaft of the motor 154 rotates to drive The second roller 155 rotates, thereby driving the winding ring 13 to rotate through the belt 153 and driving the first roller 151 to rotate, thereby winding the inductor 12. At the same time, the first roller 151 drives the first mounting rod 9 to rotate, and the rotation of the first mounting rod 9 drives the first clamping wheel 10 to rotate, thereby driving the inductor 12 to rotate. When the inductor 12 is wound multiple times, its thickness increases, thereby squeezing the second clamping wheel 111, thereby driving the slider 113 to move and compressing the spring 114.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A coil winding device for inductor production, comprising a mounting plate (1), characterized in that: The top surface of the mounting plate (1) is fixedly connected to a mounting seat (3), a limit block (2) is fixedly connected inside the mounting seat (3), a winding ring (13) is slidably connected to the mounting seat (3) through a groove provided therein, the winding ring (13) is slidably connected to the limit block (2) through grooves provided at both sides thereof, a coil frame (14) is fixedly connected inside the winding ring (13), a roller frame (7) is fixedly connected to the top surface of the mounting plate (1), the roller frame (7) is slidably connected to the winding ring (13), a support frame (4) is fixedly connected to the top surface of the mounting plate (1), the support frame (4) is rotatably connected to a transmission frame (14) through a through hole provided therein A movable rod (5), the two ends of the transmission rod (5) are fixedly connected to a first bevel gear (6), the mounting plate (1) is rotatably connected to a first mounting rod (9) through a groove provided on the top surface thereof, and the mounting plate (1) has two first mounting rods (9), the outer wall of the first mounting rod (9) is fixedly connected to a first clamping wheel (10), one of the outer walls of the first mounting rod (9) is fixedly connected to a second bevel gear (8), the second bevel gear (8) is meshed with the first bevel gear (6), an inductor (12) is slidably connected between the first clamping wheels (10), an adjusting component (11) is provided on the top surface of the mounting plate (1), and a driving component (15) is provided on one side of the winding ring (13).

2. A coil winding device for inductor production according to claim 1, characterized in that: The driving assembly (15) comprises a mounting frame (152), wherein the mounting frame (152) is rotatably connected to a first roller (151) via through holes provided at both ends, and the mounting plate (1) is fixedly connected to a motor (154) via a protrusion provided on the top surface.

3. A coil winding device for inductor production according to claim 2, characterized in that: The output shaft of the motor (154) is fixedly connected to a second roller (155), the second roller (155) and the outer wall of the first roller (151) are both slidably connected to a belt (153), and one side of the winding ring (13) is slidably connected to the belt (153).

4. A coil winding device for inductor production according to claim 3, characterized in that: One end of the first roller (151) is fixedly connected to a rotating rod (156), one end of the rotating rod (156) is fixedly connected to a third bevel gear (157), the third bevel gear (157) is meshed with the first bevel gear (6), and the bottom end of the mounting frame (152) is fixedly connected to the mounting plate (1).

5. A coil winding device for inductor production according to claim 4, characterized in that: The adjustment assembly (11) comprises a slider (113), the slider (113) being slidably connected to the mounting plate (1) via a groove provided on the top surface thereof, and the slider (113) being rotatably connected to a second mounting rod (112) via a groove provided on the top end thereof.

6. A coil winding device for inductor production according to claim 5, characterized in that: The outer wall of the second mounting rod (112) is fixedly connected to a second clamping wheel (111), the outer wall of the second clamping wheel (111) is slidably connected to the inductor (12), one side of the slider (113) is fixedly connected to a spring (114), the other end of the spring (114) is fixedly connected to the mounting plate (1).

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