New energy ultra-long FPC processing equipment
By designing a new energy ultra-long FPC processing equipment including an operating table and bending forming device, the problem of difficulty in dealing with ultra-long FPCs is solved by existing equipment, automatic processing and folding forming are realized, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421739529.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Existing FPC production equipment is difficult to deal with ultra-long FPCs, especially when the length exceeds 1.5 meters, there is a problem of difficult processing and cannot meet the production needs of new energy FPCs.
A new energy ultra-long FPC processing equipment is designed, including an operating table and a bending molding device. Through top limit components, bending area limit components, flip molding components and other components, automatic processing and folding molding of ultra-long FPCs are realized.
The equipment can effectively handle ultra-long FPCs, realize automated production of the entire process from material loading to folding and forming, improve production efficiency, ensure product consistency and quality, and reduce manual intervention needs.
Smart Images
Figure CN222803128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of FPC processing, in particular to new energy super-long FPC processing equipment. Background Art
[0002] FPC is a highly flexible and thin circuit board widely used in electronic products. FPC is made of flexible substrate and is suitable for small space and complex layout requirements.
[0003] With the rapid development of new energy, flexible printed circuits (FPC) are increasingly used in the field of power batteries. However, in the actual production process, the increase in battery capacity leads to an increase in FPC length, and existing FPC production equipment and processes face challenges, especially when the FPC length exceeds the equipment processing limit.
[0004] At present, most of the FPC production equipment on the market is only suitable for processing FPCs with shorter dimensions. On the client side, the CMU definition cannot be adjusted, and FPC can only be made into double-sided boards. The double-sided boards of the industry's FPC equipment are only within 1.5m. For equipment exceeding 1.5m, the drilling process, copper plating process and molding process have problems with production and processing difficulties. The length of the double-sided board of the new energy FPC is close to 1.9m. The existing FPC industry equipment is difficult to meet the processing, molding and folding of ultra-long FPCs and cannot meet production needs. Utility Model Content
[0005] The purpose of the utility model is to provide a new energy ultra-long FPC processing equipment to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A new energy ultra-long FPC processing equipment, comprising an FPC body and an operating table for processing the FPC, wherein a placement area for processing and placing the FPC body is arranged on the top of the operating table, and a bending and forming device for processing and bending the FPC body is arranged inside the operating table, wherein the bending and forming device comprises a top limiting component, a first bending area limiting component, a first flip forming component, a second bending area limiting component and a second flip forming component, wherein the top limiting component and the first bending area limiting component are located on an outer wall on one side of the top of the operating table, and the first flip forming component, the second bending area limiting component and the second flip forming component are embedded inside the operating table;
[0008] The first bending zone limiting assembly includes a first bending limiting plate, a first electric telescopic rod and a second electric telescopic rod. The first electric telescopic rod is fixed on an outer wall on one side of the first bending zone at the top of the operating table. The second electric telescopic rod is fixed on an outer wall on one side of the top output end of the first electric telescopic rod. The second electric telescopic rod and the first electric telescopic rod are combined to form an L-shaped structure. The first bending limiting plate is connected to the output end of the second electric telescopic rod.
[0009] As a preferred solution of the utility model, the top limit assembly includes a limit telescopic rod, which is located on the outer wall on one side of the top of the operating table. A limit rod is connected and arranged just above the top of the placement area on the outer wall on one side of the top of the limit telescopic rod close to the operating table, and the limit rod is arranged in an L-shaped structure.
[0010] As a preferred solution of the utility model, the first flip molding component includes a first flip molding motor and a first flip plate, the first flip molding motor is embedded in one side of the placement area at the top of the operating table, the output end of the first flip molding motor is connected to the first flip shaft, and the outer wall of the first flip molding motor on one side away from one end of the first flip molding motor is connected to the first flip plate.
[0011] As a preferred solution of the utility model, the second bending zone limit assembly includes a second bending limit pin rod, a third electric telescopic rod and an electric displacement telescopic push rod. The third electric telescopic rod is vertically embedded in the operating table in the second bending zone. The electric displacement telescopic push rod is connected to the bottom of the third electric telescopic rod. The electric displacement telescopic push rod is perpendicular to the third electric telescopic rod. One end of the second bending limit pin rod is connected to the outer wall on one side of the top output end of the third electric telescopic rod.
[0012] As a preferred solution of the utility model, the second flipping and molding assembly includes a second flipping and molding motor and a second flipping plate. The second flipping and molding motor is embedded on one side of the second bending area at the top of the operating table. The output end of the second flipping and molding motor is connected to a second flipping shaft rod. The outer wall of one side of the second flipping and molding motor away from one end of the second flipping and molding motor is connected to the second flipping plate.
[0013] As a preferred solution of the present utility model, the width of the first bending limit plate is the same as the bending width of the FPC body.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] In view of the problems raised in the background technology, the FPC processing equipment of the present application has a simple structure, is suitable for processing, forming and folding of ultra-long FPCs, and meets the production requirements. The bending and forming device is controlled by a controller to automatically process, fold and shape the FPC, reducing the need for manual intervention and meeting the requirements for processing, forming and folding of ultra-long FPCs.
[0016] The whole process from FPC material loading to folding and forming is automated, which not only improves production efficiency but also ensures product consistency and quality. The equipment is simple in design, without too many complex components, and is easy to maintain and operate, while maintaining efficient and stable processing capabilities. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the overall top view of the utility model;
[0018] Figure 2 This is a schematic diagram of the overall structure distribution of the utility model;
[0019] Figure 3 This is a top view of the overall structure of the utility model;
[0020] Figure 4 It is a three-dimensional schematic diagram of the overall first flip molding component of the utility model;
[0021] Figure 5 This is a side view of the second bending zone limiting component of the utility model;
[0022] Figure 6 This is a side view of the top limit assembly of the utility model;
[0023] Figure 7 It is a schematic diagram of the FPC body of the utility model before and after bending.
[0024] In the figure: 1. FPC body; 2. operating table; 3. bending and forming device; 31. top limit assembly; 311. limit telescopic rod; 312. limit rod; 32. first bending zone limit assembly; 321. first bending limit plate; 322. first electric telescopic rod; 323. second electric telescopic rod; 33. first flip forming assembly; 331. first flip forming motor; 332. first flip plate; 333. first flip shaft; 34. second bending zone limit assembly; 341. second bending limit needle rod; 342. third electric telescopic rod; 343. electric displacement telescopic push rod; 35. second flip forming assembly; 351. second flip forming motor; 352. second flip plate; 353. second flip shaft. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the embodiments of the present invention.
[0026] Example
[0027] Each device in this application document adopts a conventional model in the prior art, and the control method is to control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which belongs to the common knowledge in this field, so this application document will not explain it in detail.
[0028] See also Figure 1-7 The utility model provides a technical solution: a new energy super-long FPC processing equipment, including an FPC body 1 and an operating table 2 for processing the FPC, a placement area for processing and placing the FPC body 1 is arranged on the top of the operating table 2, and a bending and forming device 3 for processing and bending the FPC body 1 is arranged inside the operating table 2, and the bending and forming device 3 includes a top limiting component 31, a first bending area limiting component 32, a first flip forming component 33, a second bending area limiting component 34 and a second flip forming component 35, the top limiting component 31 and the first bending area limiting component 32 are located on the outer wall of one side of the top of the operating table 2, and the first flip forming component 33, the second bending area limiting component 34 and the second flip forming component 35 are embedded in the operating table 2; the first bending area limiting component 32 includes a first bending limiting plate 321, a first electric telescopic rod 322 and a second electric telescopic rod 323, and the first electric telescopic rod 322 is fixed at the first bending area at the top of the operating table 2 The second electric telescopic rod 323 is fixed on the outer wall of the top output end of the first electric telescopic rod 322. The second electric telescopic rod 323 and the first electric telescopic rod 322 are combined to form an L-shaped structure. The first bending limit plate 321 is connected to the output end of the second electric telescopic rod 323; the top limit assembly 31 includes a limit telescopic rod 311, which is located on the outer wall of the top side of the operating table 2. A limit rod 312 is connected to the top of the placement area on the outer wall of the top of the limit telescopic rod 311 close to the operating table 2. The limit rod 312 is L-shaped; the first flip molding assembly 33 includes a first flip molding motor 331 and a first flip plate 332. The first flip molding motor 331 is embedded in the top placement area of the operating table 2. The output end of the first flip molding motor 331 is connected to the first flip shaft 333, and the outer wall of the first flip molding motor 331 away from one end of the first flip molding motor 331 is connected to the first flip plate 332.
[0029] It should be noted that, in this embodiment, by providing a placement area on the top of the operating table 2, it is convenient to position and place the FPC body 1 that needs to be processed and bent, so as to facilitate subsequent processing and bending;
[0030] Furthermore, the width of the first bending limit plate 321 is the same as the bending width of the FPC body 1 to ensure the bending width;
[0031] When the FPC body 1 is placed in the placement area set on the top of the operating table 2, the control device controls the limit telescopic rod 311 to move downward and drive the limit rod 312 to limit and press the top of the FPC body 1 to prevent the FPC body 1 from displacement. At this time, the first electric telescopic rod 322 drives the second electric telescopic rod 323 to move upward, and the second electric telescopic rod 323 drives the first bending limit plate 321 to move toward the first bending limit area. The first electric telescopic rod 322 drives the second electric telescopic rod 323 to move downward, so that the first bending limit plate 321 is placed in the first bending limit area. At this time, the first flipping and forming motor 331 drives the FPC body 1 located at the top of the first flip plate 332 to perform the first bending, flipping and folding forming through the first flip shaft rod 333, and the first flipping and forming motor 331 is reset. The structure is simple, the demand for manual intervention is reduced, and the processing, forming and folding of ultra-long FPCs are met.
[0032] See also Figure 2 , 3 , 5 and 7, the second bending zone limiting assembly 34 includes a second bending limiting needle rod 341, a third electric telescopic rod 342 and an electric displacement telescopic push rod 343, the third electric telescopic rod 342 is vertically embedded in the operating table 2 in the second bending zone, the electric displacement telescopic push rod 343 is connected to the bottom of the third electric telescopic rod 342, the electric displacement telescopic push rod 343 is perpendicular to the third electric telescopic rod 342, one end of the second bending limiting needle rod 341 is connected to the outer wall of one side of the top output end of the third electric telescopic rod 342; the second flipping and molding assembly 35 includes a second flipping and molding motor 351 and a second flipping plate 352, the second flipping and molding motor 351 is embedded in one side of the second bending zone at the top of the operating table 2, the output end of the second flipping and molding motor 351 is connected to the second flip shaft rod 353, and the outer wall of one side of the second flipping and molding motor 351 away from one end of the second flipping and molding motor 351 is connected to the second flipping plate 352.
[0033] It should be noted that, in this embodiment, the FPC processing equipment has a simple structure, is suitable for processing, forming and folding of ultra-long FPCs, and meets the production requirements. The bending and forming device 3 is controlled by a controller to automatically process, fold and shape the FPC, thereby reducing the need for manual intervention and meeting the requirements for processing, forming and folding of ultra-long FPCs.
[0034] Further, when the bending of the first bending zone is completed, the control device controls the third electric telescopic rod 342 to drive the second bending limit pin rod 341 to move upward, the electric displacement telescopic push rod 343 pushes the third electric telescopic rod 342 to drive the second bending limit pin rod 341 to be located directly above the second bending zone, and the third electric telescopic rod 342 drives the second bending limit pin rod 341 to move downward, so that the third electric telescopic rod 342 presses and limits the second bending zone, and at this time, the second flipping and forming motor 351 drives the FPC body 1 on the second flip plate 352 through the second flip shaft rod 353 to perform the second flipping and folding forming, the second flipping and forming motor 351 is reset, and the electric displacement telescopic push rod 343 drives the third electric telescopic rod 342 to reset, and the folding is completed;
[0035] Furthermore, the entire process from FPC material loading to folding and forming has been automated, which not only improves production efficiency but also ensures product consistency and quality. The equipment is simple in design, without too many complex components, and is easy to maintain and operate, while maintaining efficient and stable processing capabilities.
[0036] The utility model workflow:
[0037] When in use, when the FPC body 1 is placed in the placement area set on the top of the operating table 2, the control device controls the limit telescopic rod 311 to move downward to drive the limit rod 312 to limit and press the top of the FPC body 1 to prevent the FPC body 1 from displacement. At this time, the first electric telescopic rod 322 drives the second electric telescopic rod 323 to move upward, and the second electric telescopic rod 323 drives the first bending limit plate 321 to move toward the first bending limit zone. The first electric telescopic rod 322 drives the second electric telescopic rod 323 to move downward, so that the first bending limit plate 321 is placed in the first bending limit zone. At this time, the first flipping and forming motor 331 drives the FPC body 1 located at the top of the first flip plate 332 to perform the first bending, flipping and folding forming through the first flip shaft rod 333, and the first flipping and forming motor 331 is reset;
[0038] When the bending of the first bending zone is completed, the control device controls the third electric telescopic rod 342 to drive the second bending limit pin rod 341 to move upward, the electric displacement telescopic push rod 343 pushes the third electric telescopic rod 342 to drive the second bending limit pin rod 341 to be located directly above the second bending zone, the third electric telescopic rod 342 drives the second bending limit pin rod 341 to move downward, so that the third electric telescopic rod 342 presses and limits the second bending zone, at this time, the second flipping and forming motor 351 drives the FPC body 1 on the second flip plate 352 through the second flip shaft rod 353 to perform the second flipping and folding forming, the second flipping and forming motor 351 is reset, the electric displacement telescopic push rod 343 drives the third electric telescopic rod 342 to reset, and the folding is completed.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A new energy ultra-long FPC processing equipment, comprising an FPC body (1) and an operating table (2) for processing the FPC, characterized in that: The top of the operating table (2) is provided with a placement area for processing and placing the FPC body (1); the interior of the operating table (2) is provided with a bending and forming device (3) for processing and bending the FPC body (1); the bending and forming device (3) comprises a top limiting component (31), a first bending zone limiting component (32), a first flip forming component (33), a second bending zone limiting component (34) and a second flip forming component (35); the top limiting component (31) and the first bending zone limiting component (32) are located on an outer wall on one side of the top of the operating table (2); the first flip forming component (33), the second bending zone limiting component (34) and the second flip forming component (35) are embedded in the interior of the operating table (2); The first bending zone limiting assembly (32) comprises a first bending limiting plate (321), a first electric telescopic rod (322) and a second electric telescopic rod (323); the first electric telescopic rod (322) is fixedly located on an outer wall on one side of the first bending zone at the top of the operating table (2); the second electric telescopic rod (323) is fixedly located on an outer wall on one side of the output end at the top of the first electric telescopic rod (322); the second electric telescopic rod (323) and the first electric telescopic rod (322) are combined to form an L-shaped structure; the first bending limiting plate (321) is connected to the output end of the second electric telescopic rod (323).
2. A new energy ultra-long FPC processing equipment according to claim 1, characterized in that: The top limiting assembly (31) comprises a limiting telescopic rod (311), the limiting telescopic rod (311) being located on an outer wall on one side of the top of the operating table (2), and a limiting rod (312) being connected and arranged just above the top of the placement area on the outer wall on one side of the top of the limiting telescopic rod (311) close to the operating table (2), the limiting rod (312) being arranged in an L-shaped structure.
3. A new energy ultra-long FPC processing equipment according to claim 1, characterized in that: The first flip molding component (33) comprises a first flip molding motor (331) and a first flip plate (332); the first flip molding motor (331) is embedded at one side of the placement area at the top of the operating table (2); the output end of the first flip molding motor (331) is connected to a first flip shaft (333); and an outer wall of one side of the first flip molding motor (331) away from one end of the first flip molding motor (331) is connected to the first flip plate (332).
4. A new energy ultra-long FPC processing equipment according to claim 1, characterized in that: The second bending zone limiting assembly (34) comprises a second bending limiting pin rod (341), a third electric telescopic rod (342) and an electric displacement telescopic push rod (343); the third electric telescopic rod (342) is vertically embedded in the operating table (2) in the second bending zone; the electric displacement telescopic push rod (343) is connected to the bottom of the third electric telescopic rod (342); the electric displacement telescopic push rod (343) is perpendicular to the third electric telescopic rod (342); one end of the second bending limiting pin rod (341) is connected to an outer wall on one side of the top output end of the third electric telescopic rod (342).
5. The new energy ultra-long FPC processing equipment according to claim 1 is characterized in that: The second flip molding component (35) comprises a second flip molding motor (351) and a second flip plate (352); the second flip molding motor (351) is embedded at one side of the second bending area at the top of the operating table (2); the output end of the second flip molding motor (351) is connected to a second flip shaft (353); and an outer wall of one side of the second flip molding motor (351) away from one end of the second flip molding motor (351) is connected to the second flip plate (352).
6. The new energy ultra-long FPC processing equipment according to claim 1 is characterized in that: The width of the first bending limit plate (321) is the same as the bending width of the FPC body (1).