Auxiliary processing equipment for making sesame seed cakes
By designing a small size and low-cost auxiliary processing equipment for sesame cake production and adopting a combination of manual and machinery, the problem that small vendors cannot afford high-cost automated assembly line equipment is solved, and semi-automated production is achieved, which improves production efficiency and work comfort.
Patent Information
- Application Number
- CN202421825500.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing automatic assembly line equipment of the baked cake production equipment is large in size and high in cost, which is difficult to meet the needs of small vendors, resulting in low production efficiency, high labor intensity, and inability to bear high costs of machinery and equipment.
Design a small size and low cost auxiliary processing equipment for sesame cake production, adopting a combination of manual and mechanical methods, including a base, a workbench, a conveyor, a downward device and a pit mold, and realizes semi-automated production through a controller.
It has achieved semi-automated production of small pancake shops or vendors, significantly improved production efficiency, shortened production time, reduced labor intensity and fatigue, and is suitable for small operators.
Smart Images
Figure CN222803756U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sesame cake processing equipment, and in particular relates to auxiliary processing equipment for making sesame cakes. Background Art
[0002] Shaobing is a specialty food, which is loved by many people for its color, fragrance and delicious taste. At present, the dough blanks used to make Shaobing are mostly formed by manual rolling or crushing, and also go through the process of stuffing. During the processing, the production staff repeats the same action for a long time, which is not only labor-intensive and easy to fatigue, but also has low work efficiency.
[0003] In recent years, competition in the pasta industry has become increasingly fierce, and automated production lines for making sesame cakes have appeared on the market. The automated production of pasta processing machinery has not only improved production efficiency, but also reduced labor costs. However, the processing machinery and equipment of this type of automated production line are large in size and have high investment costs, so only some companies will put them into production. Due to the popularity of sesame cakes, there are sesame cake shops or sesame cake stalls in every street and alley. For these small vendors, they cannot afford the cost of such machinery and can only make them manually, which makes it difficult to overcome the problem of low production efficiency. Therefore, these small vendors often need to get up early and increase the production volume by increasing working hours to meet sales needs, which is very hard.
[0004] Based on the above situation, it is necessary to develop a sesame seed cake making and processing equipment which is small in size, low in cost and suitable for small vendors to solve the above technical problems. Utility Model Content
[0005] In order to solve the technical problems existing in the above-mentioned prior art, the utility model proposes an auxiliary processing equipment for making sesame cakes.
[0006] The technical solution adopted by the utility model is as follows:
[0007] A kind of auxiliary processing equipment for making sesame cakes, including a base, a workbench, a conveying device, a pressing device and a pit-pressing mold, the top surface of the base is provided with an opening and a cavity is provided inside, the workbench is slidably installed on the base, the conveying device is installed in the cavity of the base, the conveying device is connected to the workbench and can control the workbench to slide back and forth along the base, a supporting frame is installed on the base, the pressing device is installed in the supporting frame, the pit-pressing mold includes a pit-pressing punch and a pit-pressing die matching the pit-pressing punch, the pit-pressing punch is installed on the pressing device, and moves up and down driven by the pressing device, the pit-pressing die is installed on the workbench, and the conveying device and the pressing device are both connected with a controller.
[0008] In a further technical solution, the conveying device and the pressing device both use one of an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod, and the workbench and the pressing punch are respectively installed at the telescopic ends of the conveying device and the pressing device.
[0009] In a further technical solution, the controller includes a control switch and a delay device, the control switch is electrically connected to the delay device, the conveying device and the pressing device are both electrically connected to the delay device, and the control switch is installed on one side of the base close to the workbench.
[0010] In a further technical solution, slide rails are provided on both sides of the base, sliders are installed on the two slide rails, and the workbench is installed on the slide rails through the sliders.
[0011] In a further technical solution, the pit pressing mold also includes a demoulding silicone pad, which is installed on the base and located below the pit pressing punch. The demoulding silicone pad is provided with an opening for the pit pressing punch to pass through.
[0012] In a further technical solution, the pit pressing mold is replaced by a flattening mold, and the flattening mold includes a cake pressing molding upper plate and a cake pressing molding lower plate matching with the cake pressing molding upper plate. The cake pressing molding upper plate is installed on a downward pressing device and moves up and down driven by the downward pressing device. The cake pressing molding lower plate is installed on a workbench.
[0013] In a further technical solution, the pit pressing mold is replaced by an embossing mold, which includes a modeling template and a positioning ring that cooperates with the modeling template. The modeling template is installed on a pressing device and moves up and down driven by the pressing device. The positioning ring is installed on a workbench.
[0014] In a further technical solution, a slag separation paper is connected to the end of the workbench, and the other end of the slag separation paper is connected to the support frame and is stored in the support frame when the workbench moves backward.
[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0016] 1. The utility model has the advantages of small size and low cost. It is especially suitable for small vendors or small pancake shops by combining manual and mechanical means. It can realize semi-automatic production without a large amount of capital investment, which can significantly improve its production capacity and shorten the production time of pancakes. It effectively solves the problem that small vendors often need to get up early and increase the production volume by increasing working hours to meet sales needs, which greatly improves the working conditions of small operators.
[0017] 2. Compared with the manual production method in the prior art, the processing equipment of the utility model not only improves the manufacturing efficiency of the sesame cakes, but also reduces the repetitive labor of manual operation, reduces the fatigue and labor intensity of the operators, and improves the working comfort.
[0018] 3. The utility model is designed with a pit-pressing mold, a flattening mold and an embossing mold. By using different molds in combination, the processing equipment can be used in rolling and pressing dough, pressing into cakes and shaping the sesame cakes. It can not only further improve the efficiency of sesame cake making, but also ensure that there is no obvious difference in the appearance and quality of the sesame cakes, greatly improving the appearance of the sesame cakes. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be described by way of examples with reference to the accompanying drawings, in which:
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a rear view schematic diagram of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of Embodiment 4 of the present utility model;
[0023] Figure 4 This is a schematic diagram of the structure of Example 5 of the present utility model.
[0024] Figure markings: 1-base, 2-workbench, 3-conveying device, 4-pressing device, 5-support frame, 6-control switch, 7-delay device, 8-slide rail, 9-slider, 10-pit pressing punch, 11-pit pressing die, 12-demolding silicone pad, 13-pressing cake forming upper plate, 14-pressing cake forming lower plate, 15-molding template, 16-positioning ring, 17-slag separation paper. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1:
[0027] See also Figure 1 and Figure 2The present embodiment provides an auxiliary processing equipment for making sesame cakes, including a base 1, a workbench 2, a conveying device 3, a pressing device 4 and a pit pressing mold. The top surface of the base 1 is provided with an opening and a cavity is provided inside. The workbench 2 is slidably installed on the base 1, and the conveying device 3 is installed in the cavity of the base 1. The conveying device 3 is connected to the workbench 2 and can control the workbench 2 to slide back and forth along the base 1. A supporting frame 5 is installed on the base 1, and the pressing device 4 is installed in the supporting frame 5. The pit pressing mold includes a pit pressing punch 10 and a pit pressing die 11 matched with the pit pressing punch 10. The pit pressing punch 10 is installed on the pressing device 4 and moves up and down under the drive of the pressing device 4. The pit pressing die 11 is installed on the workbench 2. The conveying device 3 and the pressing device 4 are both connected to a controller.
[0028] The processing equipment is used by combining manual and mechanical methods. In the process of making sesame cakes, the dough needs to be prepared in advance, and the dough needs to be divided into dough pieces of appropriate sizes, and then the dough pieces are placed on the workbench. For merchants with strong economic strength and demand, the raw material preparation link can also be processed by the dough kneading machine and dough forming machine in the prior art, which can significantly reduce the time and labor intensity of raw material preparation. Then, the equipment is placed in a stable position on the workbench to ensure that all parts of the equipment are installed correctly and operate normally, and then the power is turned on to put the equipment into working state. When the equipment is working, the operator needs to manually put the dough into the pit pressing die 11. Subsequently, the operator starts the conveying device 3 through the controller, moves the workbench 2 backward, and moves the pit pressing die 11 to the bottom of the pit pressing punch 10. Next, the pressing device 4 is started by the controller to move the pit pressing punch 10 downward, cooperate with the pit pressing die 11, and perform pit pressing and forming on the dough pieces. After the pit is pressed and formed, the controller controls the pressing device 4 and the conveying device 3 to operate in reverse, and pushes the workbench 2 forward to the operator, so that the operator can easily take out the formed nest-shaped pit blank. The operator places the nest-shaped pit blank on the workbench 2 and repeats the above steps to carry out batch production. Among them, the design of extruding the pit blank into a nest-shaped pit blank is to facilitate the operator to add various fillings such as oil, salt, sugar, chopped green onion, pepper, vegetables and meat into the pit blank nest. After the stuffing is completed, the opening is closed and then pressed into a sesame seed cake blank, which can be used for the subsequent baking process. Compared with the method of manually rolling or rolling forming in the prior art, this processing equipment not only improves the manufacturing efficiency of sesame seed cakes, but also reduces the repetitive labor of manual operation, reduces the fatigue and labor intensity of operators, and improves work comfort. In addition, the use of a mold can maintain the consistency of the pit pressing and forming, ensure that the thickness of each pit blank is consistent, and ensure that there is no obvious difference in the appearance and quality of each subsequent sesame seed cake, which greatly improves the appearance of the sesame seed cake. Moreover, this processing equipment is small in size and low in cost. It combines manual and mechanical methods and is particularly suitable for use by small vendors or small pancake shops. It can achieve semi-automatic production without a large amount of capital investment, which can significantly improve its production capacity and shorten the production time of pancakes. It effectively solves the problem that small vendors often need to get up early and increase production by increasing working hours to meet sales needs, which greatly improves the working conditions of small operators.
[0029] In this embodiment, see Figure 1 and Figure 2 The conveying device 3 and the pressing device 4 both adopt electric telescopic rods, and the workbench 2 and the pit pressing punch 10 are respectively installed at the telescopic ends of the conveying device 3 and the pressing device 4.
[0030] The electric telescopic rod has precise telescopic control capability, and can accurately adjust the moving distance and position of the workbench 2 and the pit-pressing punch 10, thereby realizing high-precision positioning operation. This precise control capability can ensure that the pit-pressing forming position of the pit blank remains consistent, improves the quality and consistency of the pancake, and ensures that the thickness and shape of each pit blank meet the standard requirements. In addition, the electric telescopic rod has a simple and sturdy structure, a long service life and low maintenance requirements, and does not require professional and technical personnel to perform complex repairs and maintenance, further reducing the operating cost of the equipment. Its stability and reliability ensure the normal operation of the equipment in high-frequency use, reduce equipment failures and downtime, make the production process more continuous and efficient, and is conducive to the use of small vendors or small pancake shops. In other embodiments, the conveying device 3 and the pressing device 4 can also use a pneumatic telescopic rod or a hydraulic telescopic rod.
[0031] In this embodiment, see Figure 2 Slide rails 8 are provided on both sides of the base 1 , and sliders 9 are installed on the two slide rails 8 . The workbench 2 is installed on the slide rails 8 through the sliders 9 .
[0032] The cooperation of the slider 9 and the slide rail 8 reduces the friction resistance during the movement of the workbench 2, making the movement of the workbench 2 on the slide rail 8 more stable and smooth. The close combination of the slider 9 and the slide rail 8 effectively avoids the jamming phenomenon caused by friction or uneven force, thereby greatly improving the stability and reliability of the equipment operation. This design not only ensures the precise positioning of the workbench 2 during the movement, but also enables the operator to operate more easily, reduces the production interruption and equipment damage caused by the jamming of the workbench 2, and ensures the continuity and efficiency of the pancake making process.
[0033] Embodiment 2:
[0034] This embodiment is obtained by further optimizing the embodiment 1. Figure 1 and Figure 2 In this embodiment, the controller includes a control switch 6 and a delay device 7, the control switch 6 is electrically connected to the delay device 7, the conveying device 3 and the pressing device 4 are both electrically connected to the delay device 7, and the control switch 6 is installed on the side of the base 1 close to the workbench 2.
[0035] The controller makes the operation very simple by cooperating with the control switch 6 and the delay device 7. The operator only needs to press the control switch 6 to start the equipment without complicated operation procedures. A reasonable delay time is set by the delay device 7. After the conveying device 3 and the pressing device 4 are in place, the delay device 7 will automatically control the conveying device 3 and the pressing device 4 to perform reverse operation according to the preset time parameters. No human intervention is required, making the operation of the equipment more efficient and intelligent.
[0036] Embodiment 3:
[0037] This embodiment is obtained by further optimizing the embodiment 1 or the embodiment 2. Figure 1 In this embodiment, the pit pressing mold further includes a demoulding silicone pad 12, which is installed on the base 1 and located below the pit pressing punch 10. The demoulding silicone pad 12 is provided with an opening for the pit pressing punch 10 to pass through.
[0038] By providing the demoulding silicone pad 12, when the pit pressing punch 10 moves downward, it can pass through the opening on the demoulding silicone pad 12, ensuring that the pit pressing operation can be carried out smoothly. After the pit pressing operation is completed, when the pit pressing punch 10 moves upward, once the pit blank sticks to the pit pressing punch 10, the demoulding silicone pad 12 can take off the pit blank, ensuring the continuity and efficiency of the subsequent production process. This design reduces the risk of production stagnation caused by abnormal situations, thereby ensuring the smooth progress of the pancake making process and improving production efficiency.
[0039] Embodiment 4:
[0040] The difference between the auxiliary processing equipment for making sesame cakes and the auxiliary processing equipment for making sesame cakes described in Examples 1-3 is that Figure 3 In this embodiment, the pit pressing mold is replaced by a flattening mold, and the flattening mold includes a cake pressing molding upper plate 13 and a cake pressing molding lower plate 14 matched with the cake pressing molding upper plate 13. The cake pressing molding upper plate 13 is installed on the pressing device 4 and moves up and down under the drive of the pressing device 4. The cake pressing molding lower plate 14 is installed on the workbench 2.
[0041] This processing equipment replaces the original pit pressing mold with a flattening mold by replacing the mold, which can be used not only in the pit pressing forming stage of the sesame cake, but also in the pressing forming stage of the sesame cake. During the production process, through the precise matching of the pressing cake forming upper plate 13 and the pressing cake forming lower plate 14, the pit blank with stuffing can be quickly and effectively pressed into the required flat shape, effectively improving the automation degree and operation efficiency of the production process. In addition, this precise mold matching ensures that the shape and thickness of each sesame cake are roughly the same, significantly improving the appearance and quality stability of the sesame cake product.
[0042] Embodiment 5:
[0043] The difference between the auxiliary processing equipment for making sesame cakes and the auxiliary processing equipment for making sesame cakes described in Examples 1-3 is that Figure 4In this embodiment, the pit pressing mold is replaced by an embossing mold, and the embossing mold includes a modeling template 15 and a positioning ring 16 that cooperates with the modeling template 15. The modeling template 15 is installed on the pressing device 4 and moves up and down under the drive of the pressing device 4. The positioning ring 16 is installed on the workbench 2.
[0044] This processing equipment replaces the original pit-pressing mold with an embossing mold by replacing the mold, and by installing the sesame seed cake blank in the positioning ring 16 on the workbench 2, and moving the modeling template 15 downward, the texture of the surface of the sesame seed cake blank is changed, so that the surface of the sesame seed cake blank presents a distinctive shape. This design not only increases the visual appeal and market competitiveness of the sesame seed cake product, but also ensures that the shape of each sesame seed cake blank remains roughly consistent through the positioning ring 16 on the workbench 2, thereby improving the overall quality and consistency of the product and meeting the consumer's demand for beauty and quality. In addition, the design of the modeling template 15 is diverse, and different shapes can be adjusted according to market demand and seasonal changes, so as to adapt to the preferences of different consumers and product design trends, and further enhance the market acceptance and sales potential of the product.
[0045] In this embodiment, see Figure 4 The end of the workbench 2 is connected with a slag separation paper 17, and the other end of the slag separation paper 17 is connected to the support frame 5 and is stored in the support frame 5 when the workbench 2 moves backward.
[0046] The workbench 2 moves backward to store the slag paper 17 in the support frame 5 to avoid affecting the pressing of the sesame cake blank. After the modeling template 15 is pressed down to complete the modeling pressing, the modeling template 15 moves upward, and then the workbench 2 moves forward to pull out the slag paper 17 to receive the material that may remain on the modeling template 15 and fall, thereby ensuring the neatness of the sesame cake product production process and facilitating subsequent cleaning.
[0047] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A sesame seed cake making auxiliary processing equipment, characterized in that: The invention comprises a base (1), a workbench (2), a conveying device (3), a pressing device (4) and a pit pressing mold. The top surface of the base (1) is provided with an opening and a cavity is provided inside. The workbench (2) is slidably mounted on the base (1). The conveying device (3) is mounted in the cavity of the base (1). The conveying device (3) is connected to the workbench (2) and can control the workbench (2) to slide forward and backward along the base (1). A supporting frame (5) is mounted on the base (1). The pressing device (4) is mounted in the supporting frame (5). The pit pressing mold comprises a pit pressing punch (10) and a pit pressing die (11) matched with the pit pressing punch (10). The pit pressing punch (10) is mounted on the pressing device (4) and moves up and down under the drive of the pressing device (4). The pit pressing die (11) is mounted on the workbench (2). The conveying device (3) and the pressing device (4) are both connected to a controller.
2. The auxiliary processing equipment for making sesame cakes according to claim 1, characterized in that: The conveying device (3) and the pressing device (4) both use one of an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod, and the workbench (2) and the pressing punch (10) are respectively installed at the telescopic ends of the conveying device (3) and the pressing device (4).
3. The auxiliary processing equipment for making sesame cakes according to claim 1, characterized in that: The controller comprises a control switch (6) and a delay device (7), the control switch (6) being electrically connected to the delay device (7), the conveying device (3) and the pressing device (4) being electrically connected to the delay device (7), and the control switch (6) being mounted on a side of the base (1) close to the workbench (2).
4. The auxiliary processing equipment for making sesame cakes according to claim 1, characterized in that: Slide rails (8) are provided on both sides of the base (1), and sliding blocks (9) are installed on the two slide rails (8). The workbench (2) is installed on the slide rails (8) via the sliding blocks (9).
5. The auxiliary processing equipment for making sesame cakes according to claim 1, characterized in that: The pit pressing mold further comprises a demoulding silicone pad (12), wherein the demoulding silicone pad (12) is mounted on the base (1) and is located below the pit pressing punch (10), and an opening is provided on the demoulding silicone pad (12) through which the pit pressing punch (10) can pass.
6. The auxiliary processing equipment for making sesame cakes according to any one of claims 1 to 4, characterized in that: The pit pressing mold is replaced by a flattening mold, and the flattening mold includes a cake pressing upper plate (13) and a cake pressing lower plate (14) matched with the cake pressing upper plate (13). The cake pressing upper plate (13) is installed on a pressing device (4) and moves up and down under the drive of the pressing device (4). The cake pressing lower plate (14) is installed on a workbench (2).
7. The auxiliary processing equipment for making sesame cakes according to any one of claims 1 to 4, characterized in that: The pit pressing die is replaced by an embossing die, and the embossing die comprises a modeling template (15) and a positioning ring (16) matched with the modeling template (15). The modeling template (15) is installed on the pressing device (4) and moves up and down under the drive of the pressing device (4). The positioning ring (16) is installed on the workbench (2).
8. The auxiliary processing equipment for making sesame cakes according to claim 7, characterized in that: The end of the workbench (2) is connected to a slag separation paper (17), the other end of the slag separation paper (17) is connected to the support frame (5), and is stored in the support frame (5) when the workbench (2) moves backward.