Mochi demolding device

Abstract

The utility model relates to the technical field of food processing, in particular to a mochi demolding device which comprises a machine body and a mold, a guide roller is installed on the top of the machine body, an outer plate is fixedly connected to the outer side of the mold, and metal columns are fixedly connected to the sides, away from a mold cavity of the mold, of the four corners of the outer plate. A discharging through opening is formed in the surface, opposite to the rack, of the machine body in a penetrating mode, a limiting block is fixedly connected to the inner side of the rack and slidably connected with a pull rope in a penetrating mode, a suction cup is fixedly connected to the bottom end of the pull rope, and a connecting column is in bolt connection with the top, opposite to the middle of the outer wall of the machine body, of the rack. According to the mochi demolding device, the mochi mold is bent, the mold groove body is expanded after the mold is bent, mochi cannot be blocked by the mold at the moment, mochi can rapidly fall off and be demolded from the mold, the mochi demolding efficiency is improved, external force does not need to be applied to the mochi to extrude and push in the process, and demolding completeness of the mochi is guaranteed; the problem that the mochi is damaged due to external force is prevented.

Description

Technical Field

[0001] The utility model relates to the technical field of food production, in particular to a mochi demoulding device. Background Art

[0002] Mochi is an elastic and sticky food made from glutinous rice flour or other starches. Mochi is also called mochi. Mochi is a kind of glutinous rice cake made from glutinous rice flour or other starches. It is soft and sticky, tastes sweet, and looks closer to a round shape. It is filled with different kinds of fillings. The nutritional value of mochi is mainly reflected in its protein, fat, carbohydrates, dietary fiber and a variety of vitamins and minerals, such as vitamin B1, niacin, calcium, iron, etc. Eating mochi in moderation can nourish the stomach and spleen, replenish energy, and relieve symptoms such as night sweats and frequent urination.

[0003] The patent publication number of CN215819831U is searched and found to be a "mochi demoulding device", which includes a frame, a first conveyor belt for inputting a flexible mochi template and a second conveyor belt for outputting a mochi product, the conveying working surface of the second conveyor belt is located below the conveying working surface of the first conveyor belt, and the first conveyor belt is provided with a plurality of undercuts arranged at intervals along the conveying direction and capable of being adapted to be inverted and inverted for the flexible mochi template to be demoulded; the mochi demoulding device provided by the utility model, through the intermittent reciprocating motion of the mochi ejection demoulding mechanism in its structure, cooperates with the transmission function of the first conveyor belt and the second conveyor belt, adopts an automated mechanical structure to realize the assembly line type mochi desiliconization function, effectively replaces the traditional manual production mode, and greatly improves the production efficiency of mochi demoulding;

[0004] The above scheme demoulds the mochi from the mochi mold by pushing downward, thereby improving production efficiency. However, the mochi is pushed out of the mold by squeezing, which easily causes the mochi to be deformed and damaged by the thrust of the push rod, affecting the quality of mochi production and reducing the yield rate of mochi production. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a mochi demoulding device, which has the advantage of convenient and safe demoulding of mochi, and solves the problem that the mochi is easily deformed and damaged by the thrust of the push rod when the mochi is pushed out of the mold, thereby affecting the quality of mochi production and reducing the yield rate of mochi production.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions, a technical solution adopted by a mochi demoulding device is: it includes a body and a mold, a guide roller is installed on the top of the body, an outer plate is fixedly connected to the outer side of the mold, and metal columns are fixedly connected to the four corners of the outer plate on the side away from the mold groove of the mold, a frame is installed on the top of the body, a material discharge opening is penetrated through the surface position of the body relative to the frame, a limiting block is fixedly connected to the inner side of the frame, a pull rope is penetrated and slidably connected to the limiting block, a suction cup is fixedly connected to the bottom end of the pull rope, a connecting column is bolted to the middle position of the outer wall of the body at the top of the frame, a push rod is movably connected to the bottom end of the connecting column, and a limiting disk is fixedly connected to the bottom end of the push rod, a material guide box is installed on the body near the bottom of the material discharge opening, and a material guide ramp is fixedly connected to the bottom of the inner groove of the material guide box.

[0009] As a preferred solution, a dual-axis motor is fixedly connected to the top of the frame, both output ends of the dual-axis motor are fixedly connected to a rotating rod, two winding drums are fixedly connected to the outer side of the rotating rod, and the top end of the pull rope is fixedly wound and connected to the winding drum.

[0010] As a preferred solution, a fan is bolted to the inner wall of the frame below the limit block, a connecting pipe is fixedly connected to the bottom of the fan, and the bottom end of the connecting pipe penetrates and is fixedly connected to the suction cup.

[0011] As a preferred solution, one side of the fan is fixedly connected with an inlet and outlet air pipe, and a dustproof net is installed inside the inlet and outlet air pipe.

[0012] As a preferred solution, the outer wall of the material guide box away from the opening is fixedly connected to a powder box, a material inlet is provided on the top of the powder box, a nozzle is installed on the inner groove wall of the material guide box close to the powder box, and the nozzle is fixedly connected to the powder box.

[0013] As a preferred solution, a movable groove is provided at the bottom end of the connecting column, a movable rod is fixedly connected to the top end of the support rod, the movable rod is adapted and slidably connected to the movable groove, a spring is fixedly connected between the top of the movable rod and the inner groove wall relative to the movable groove, and a vibration motor is bolted to the top of the limit plate.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a mochi demoulding device, which has the following beneficial effects:

[0016] 1. A mochi demoulding device is provided with a suction cup and a metal column. The suction cup absorbs the metal column, and then the suction cup is pulled upward by a pull rope. At this time, the middle position of the mold is limited by a limit plate, so that the four corners of the mold are tilted upward, while the middle part does not move. At this time, the mold groove body of the mold expands when it is bent and deformed, and the mochi in the mold groove body will fall due to the expansion of the mold groove body, thereby realizing rapid demoulding and increasing the demoulding efficiency.

[0017] 2. The mochi demoulding device can bend and deform the mold, expand the mold groove, and let the mochi fall out of the mold. During the process, there is no external force of squeezing and pushing, and thus no squeezing damage will be directly caused to the mochi, so that the mochi is more complete after demoulding, and the damage caused by external force to the mochi demoulding is reduced. The efficiency of the mochi demoulding process is improved, and the damage to the mochi is reduced, thereby ensuring the quality and yield rate of the processed products. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural perspective view of the demoulding device of the utility model;

[0019] Figure 2 It is a three-dimensional schematic diagram of the suction cup and fan structure of the utility model;

[0020] Figure 3 It is a three-dimensional schematic diagram of the material guide box structure of the utility model;

[0021] Figure 4 It is a cutaway three-dimensional schematic diagram of the connecting column and the support rod structure of the utility model;

[0022] Figure 5 It is a structural stereoscopic schematic diagram of the mold of the utility model.

[0023] In the figure: 1. Machine body; 2. Mould; 3. Guide roller; 4. Outer plate; 5. Metal column; 6. Frame; 7. Limit block; 8. Pull rope; 9. Suction cup; 10. Connecting column; 11. Abutment rod; 12. Limiting plate; 13. Material guide box; 14. Material guide ramp; 15. Dual-axis motor; 16. Rotating rod; 17. Winding reel; 18. Fan; 19. Connecting pipe; 20. Air inlet and outlet pipes; 21. Powder box; 22. Material inlet; 23. Nozzle; 24. Movable slot; 25. Movable rod; 26. Spring; 27. Vibration motor. DETAILED DESCRIPTION

[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0025] Embodiment 1

[0026] See also Figure 1-5The utility model discloses a demoulding device for mochi, comprising a machine body 1 and a mold 2. A guide roller 3 is installed on the top of the machine body 1. An outer plate 4 is fixedly connected to the outer side of the mold 2. The mold 2 and the outer plate 4 are both made of flexible rubber material, and the outer plate 4 is higher than the four edges of one side of the groove body of the mold 2. The outer plate 4 can prevent the mochi from being squeezed by the guide roller 3 when being transported by the guide roller 3. A metal column 5 is fixedly connected to one side of the four corners of the outer plate 4 away from the mold groove of the mold 2. The surface of the metal column 5 is polished and smooth. The smooth metal column 5 can be better adsorbed by the suction cup 9, thereby improving the stability and strength of the adsorption of the suction cup 9. A frame 6 is installed on the top of the machine body 1. A material discharge opening is opened through the surface position of the machine body 1 relative to the frame 6. The size of the material discharge opening is the same as the surface area of ​​the mold 2. A limiting block 7 is fixedly connected to the inner side of the frame 6. The limiting block 7 is penetrated A pull rope 8 is passed through and slidably connected, and a suction cup 9 is fixedly connected to the bottom end of the pull rope 8. The inner edge of the bottom of the suction cup 9 is inclined, and the inclined surface of the bottom of the suction cup 9 can improve the strength of adsorption, and ensure that the adsorption of the suction cup 9 and the metal column 5 is more stable. A connecting column 10 is bolted to the middle position of the outer wall of the body 1 at the top of the frame 6. A supporting rod 11 is movably connected to the bottom of the connecting column 10. The bottom end of the supporting rod 11 is fixedly connected to a limiting disk 12. The bottom edge of the limiting disk 12 is an arc chamfer. The arc limiting disk 12 facilitates the mold 2 to move to its bottom better. A material guide box 13 is installed on the body 1 near the bottom of the material discharge port, and a material guide ramp 14 is fixedly connected to the bottom of the inner groove of the material guide box 13. The material guide ramp 14 is made of stainless steel, so that when the mochi falls to the surface, it can better guide the mochi to be collected and prevent the mochi from sticking and remaining.

[0027] A double-axis motor 15 is fixedly connected to the top of the frame 6. The double-axis motor 15 is an existing bidirectional output shaft motor. It is an application of the prior art. The two output ends of the double-axis motor 15 are fixedly connected to a rotating rod 16. A vertical plate is fixedly connected to the top of the frame 6 relative to the other end of the rotating rod 16. The rotating rod 16 is rotatably connected to the vertical plate. Two winding drums 17 are fixedly connected to the outer side of the rotating rod 16. The top of the pull rope 8 is fixedly wound and connected to the winding drum 17. The pull rope 8 drives the rotating rod 16 and the winding drum 17 to rotate and reel through the double-axis motor 15, thereby driving the mold 2 to be bent, demolded and reset.

[0028] A fan 18 is bolted to the inner wall of the frame 6 near the lower part of the limit block 7. The fan 18 is an application of the exhaust and blowing functions of the prior art, which will not be described in detail here. A connecting pipe 19 is fixedly connected to the bottom of the fan 18, and the bottom end of the connecting pipe 19 passes through and is fixedly connected to the suction cup 9. An air inlet and outlet pipe 20 is fixedly connected to one side of the fan 18, and a dustproof net is installed on the inner side of the air inlet and outlet pipe 20. The gas in the fitting space between the suction cup 9 and the metal column 5 is extracted through the fan 18 and the connecting pipe 19, so that the suction cup 9 is firmly adsorbed and connected to the metal column 5. On the contrary, when the demoulding is completed, the external air is sucked into the fan 18 through the air inlet and outlet pipe 20, and then filled into the space between the suction cup 9 and the metal column 5 by the connecting pipe 19, so that the suction cup 9 and the metal column 5 can be separated, making it convenient to desorb the suction cup 9.

[0029] Embodiment 2

[0030] Reference Figure 3 and Figure 4 , further improvements are made on the basis of the first embodiment:

[0031] The outer wall of the material guide box 13 away from the opening is fixedly connected to a powder box 21, and a material inlet 22 is provided at the top of the powder box 21. A nozzle 23 is installed on the inner groove wall of the material guide box 13 close to the powder box 21, and the nozzle 23 is fixedly connected to the powder box 21. Mochi powder is added inside the powder box 21. When the mochi is demolded from the groove body of the mold 2, the mochi falls into the material guide box 13. At this time, the nozzle 23 sprays the mochi powder onto the surface of the material guide ramp 14 in advance. When the mochi falls on the material guide ramp 14 covered with mochi powder, it can prevent the mochi from sticking, and then the mochi can be quickly discharged from the material guide ramp 14.

[0032] A movable groove 24 is provided at the bottom end of the connecting column 10, and a movable rod 25 is fixedly connected to the top of the push rod 11. The movable rod 25 is adapted to the movable groove 24 and is slidably connected. A spring 26 is fixedly connected between the top of the movable rod 25 and the inner groove wall relative to the movable groove 24. A vibration motor 27 is bolted to the top of the limiting plate 12. When the mold 2 is bent, the vibration motor 27 is started to vibrate the mold 2 through the limiting plate 12, thereby improving the demoulding efficiency and making the demoulding more efficient and complete. The vibration motor 27 is an application of the prior art and will not be elaborated here. The push rod 11 moves in the movable groove 24 through the movable rod 25, and through the rebound of the spring 26, the mochi molds 2 of different thicknesses can be adapted to the equipment, so that the mochi demoulding device is more applicable.

[0033] The working principle of the utility model is as follows: when in use, the mold 2 is turned upside down with the trough body facing downward, and then the mold 2 is moved to the bottom of the frame 6 on the machine body 1 through the guide roller 3. When the mold 2 moves past the limit plate 12, the limit plate 12 is squeezed to move upward through the arc surface at the bottom of the limit plate 12. At this time, the movable rod 25 moves upward in the movable groove 24 and compresses the spring 26. Then, when the mold 2 is aligned with the unloading port of the machine body 1, the double-axis motor 15 is started to drive the rotating rod 16 to rotate, and then the pull rope 8 is unwound from the winding disk 17. At this time, the suction cup 9 descends. As the suction cup 9 descends and sticks to the metal column 5, the fan 18 is started to exhaust air outward. At this time, the connecting pipe 19 fits the suction cup 9 and the metal column 5 into the air in the space. The air is sucked and then discharged from the air inlet and outlet pipes 20 to achieve the adsorption of the suction cup 9 and the metal column 5. Then the dual-axis motor 15 reverses, and the pull rope 8 is reeled up by the rotating rod 16 and the reel 17. Then the pull rope 8 drives the suction cup 9 to move upward, and the suction cup 9 drives the metal column 5 to move upward. At this time, the middle position of the mold 2 is limited by the limit plate 12, and the mold 2 can bend upward at four corners without moving the middle part. The mold 2 is bent at this time, and the trough body of the mold 2 will become larger due to the bending, and the mochi will fall because the trough body of the mold 2 becomes larger. The falling mochi passes through the unloading port of the body 1 and falls into the guide box 13, and then the mochi is rolled out through the inclination of the guide ramp 14, and then collected and packaged.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A mochi demoulding device, comprising a body (1) and a mold (2), wherein a guide roller (3) is installed on the top of the body (1), characterized in that: The outer side of the mold (2) is fixedly connected to an outer plate (4), and the four corners of the outer plate (4) are fixedly connected to the side away from the mold groove of the mold (2). A frame (6) is installed on the top of the body (1), and a material discharge opening is penetrated and opened at the surface position of the body (1) relative to the frame (6). A limiting block (7) is fixedly connected to the inner side of the frame (6), and a pull rope (8) is penetrated and slidably connected to the limiting block (7). The bottom end of the pull rope (8) is fixedly connected to a suction cup (9). A connecting column (10) is bolted to the middle position of the outer wall of the body (1) at the top of the frame (6), and a support rod (11) is movably connected to the bottom end of the connecting column (10). The bottom end of the support rod (11) is fixedly connected to a limiting disk (12). A material guide box (13) is installed at a position of the body (1) below the material discharge opening, and a material guide ramp (14) is fixedly connected to the bottom of the inner groove of the material guide box (13).

2. A mochi demoulding device according to claim 1, characterized in that: A double-axis motor (15) is fixedly connected to the top of the frame (6), and both output ends of the double-axis motor (15) are fixedly connected to a rotating rod (16). Two winding reels (17) are fixedly connected to the outer side of the rotating rod (16), and the top end of the pull rope (8) is fixedly connected to the winding reel (17).

3. A mochi demoulding device according to claim 1, characterized in that: The frame (6) is bolted to a fan (18) at an inner wall position below the limit block (7); a connecting pipe (19) is fixedly connected to the bottom of the fan (18); and the bottom end of the connecting pipe (19) penetrates and is fixedly connected to the suction cup (9).

4. A mochi demoulding device according to claim 3, characterized in that: One side of the fan (18) is fixedly connected to an air inlet and outlet pipe (20), and a dustproof net is installed inside the air inlet and outlet pipe (20).

5. A mochi demoulding device according to claim 1, characterized in that: The outer wall of the material guide box (13) away from the opening is fixedly connected to a powder box (21), a material inlet (22) is provided at the top of the powder box (21), and a nozzle (23) is installed on the inner groove wall of the material guide box (13) close to the powder box (21), and the nozzle (23) is fixedly connected to the powder box (21).

6. A mochi demoulding device according to claim 1, characterized in that: A movable groove (24) is provided at the bottom end of the connecting column (10), a movable rod (25) is fixedly connected to the top end of the support rod (11), the movable rod (25) is adapted to and slidably connected to the movable groove (24), a spring (26) is fixedly connected between the top of the movable rod (25) and the inner groove wall relative to the movable groove (24), and a vibration motor (27) is bolted to the top of the limit plate (12).

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