Stable water adding device of mixing machine

By designing a stable water feeding device in the mixer, using the structure of the main pipe and the split branch pipe, vertical flow water is achieved, solving the problem of uneven moisture in the mixing material, improving the uniformity of material in glass production, and reducing the occurrence of defects.

CN222805115UActive Publication Date: 2025-04-29BEIHAI CHANGLI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421647678.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-29
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing mixer water replenishment device causes uneven moisture in the mix, large moisture in the outer circle and small moisture in the inner circle, which affects the uniformity of the material, and thus defects such as stones, inclusions, crystallization, stripes, and bubbles appear in glass production.

Method used

A stable water feeding device for mixer is designed, including a water inlet on the mixer body and a main pipe located on the side wall of the mixer barrel. A plurality of shunt branch pipes are arranged at uniform intervals on the main pipe, each shunt branch pipe includes an arc section and a horizontal section. The horizontal section is parallel to the bottom surface of the mixer barrel, and a plurality of vertical water outlet pipes are arranged at intervals on the horizontal section. The water flows vertically from the end of the water outlet pipe to the material inside the mixer.

Benefits of technology

Through the design of vertical flow water, the problem of uneven moisture caused by oblique spraying is avoided, the moisture uniformity in the mixture is ensured, the material uniformity in the glass production process is improved, and the occurrence of defects is reduced.

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Abstract

The utility model discloses a stable water adding device of a mixing machine, which comprises a water inlet positioned on a mixing machine body and a main pipeline positioned on the side wall of a mixing machine barrel, one end of the main pipeline is communicated with the water inlet, a plurality of shunting branch pipes are uniformly arranged on the main pipeline at intervals, each shunting branch pipe comprises an arc-shaped section and a horizontal section, and the arc-shaped section is communicated with the horizontal section. The horizontal sections are parallel to the bottom surface of the mixing machine barrel, a plurality of water outlet pipes are arranged on each horizontal section at intervals, and each water outlet pipe is perpendicular to the horizontal section; water flow vertically flows to materials in the mixing machine from the tail ends of the water outlet pipes, the water flow is prevented from being obliquely sprayed in an umbrella shape, and uneven moisture of the materials on the inner ring and the outer ring of the mixing machine is avoided, and the vertical water outlet pipes are arranged on the horizontal pipeline at intervals, so that one water outlet pipe is arranged at different distances from the side wall of the barrel to add water into the materials; and the uniformity of moisture in the material is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixers, in particular to a stable water adding device for a mixer. Background Art

[0002] A mixer is a mechanical device that uses mechanical force and gravity to evenly mix two or more materials. The mixer is generally provided with a water adding device. During the material mixing process, water is added to the materials through the water adding device.

[0003] At present, some domestic models of mixers are provided with a water inlet on the mixer body, and water is added obliquely into the mixer through the water inlet. The water flow is sprayed obliquely into the cylinder from the water inlet and then sprayed in an umbrella shape. After the water nozzle is atomized, the umbrella-shaped spraying effect is not good. The umbrella-shaped spraying makes the outer circle of the mixer have more moisture and the inner circle have less moisture. The moisture content of the mixture in the mixer is uneven, and the moisture difference of the mixture is too large, which makes the materials not uniform when mixed.

[0004] If the mixed materials used in glass production, such as soda ash, aluminum hydroxide and other easily fusible materials used in glass production, are not mixed evenly, the problem of too fast melting speed will occur during production; and if the refractory materials such as silica sand and dolomite are not mixed evenly, it will be difficult to melt or even have incomplete melting problems. If the materials melt too fast or not completely, the uniformity of the glass will be destroyed, resulting in defects such as stones, inclusions, crystallization, streaks, bubbles, etc. in the glass production process. Therefore, it is urgent to propose a mixer stable water adding device to solve the problem of uneven moisture content of the mixed materials in the mixer. Summary of the invention

[0005] The utility model aims to provide a stable water adding device for a mixer to solve the problem of uneven water content of mixed materials in the mixer.

[0006] In order to achieve the above objectives, the technical solution of the utility model is:

[0007] A stable water adding device for a mixer comprises a water inlet located on a mixer body, and also comprises a main pipeline located on a side wall of a mixer cylinder, one end of the main pipeline is connected to the water inlet, a plurality of branch pipes are evenly arranged on the main pipeline, each branch pipe comprises an arc section and a horizontal section, the horizontal section is parallel to the bottom surface of the mixer cylinder, a plurality of water outlet pipes are arranged at intervals on each horizontal section, each water outlet pipe is perpendicular to the horizontal section, and water flows vertically from the end of the water outlet pipe to the material inside the mixer.

[0008] Furthermore, the main pipeline is arranged transversely along the side wall of the mixer cylinder, and the length of the main pipeline is 1 / 3-1 / 2 of the circumferential length of the mixer cylinder.

[0009] Furthermore, the main pipeline is located above the rake arm for stirring materials in the mixer.

[0010] Furthermore, the plurality of branch pipes have the same height, and each branch pipe comprises an arc section and a horizontal section which are integrally formed, the starting end of the arc section is connected to the main pipeline, and the end of the arc section (21) is connected to the horizontal section, and the plurality of horizontal sections are on the same horizontal plane.

[0011] Furthermore, the mixer barrel is cylindrical, and the extension lines of the ends of the multiple horizontal sections intersect at one point inside the cylindrical barrel.

[0012] Furthermore, three water outlet pipes are arranged at intervals on the branch pipe, and the horizontal distances between the three water outlet pipes and the side wall of the mixer cylinder are 150 mm, 250 mm and 400 mm respectively.

[0013] The beneficial effects of the utility model are:

[0014] 1. In the prior art, water is added obliquely toward the material in the mixer through the water inlet on the mixer body. The water flows obliquely from the water inlet into the interior of the cylinder and then sprays in an umbrella shape. The umbrella-shaped spraying makes the outer circle have more moisture and the inner circle have less moisture, which makes the moisture in the material uneven and affects the use of the material. The utility model arranges a horizontal section pipeline parallel to the bottom of the mixer cylinder in the mixer, and then arranges a water outlet pipe perpendicular to the horizontal section pipeline. Water flows vertically into the material through the water outlet pipe, avoiding the umbrella-shaped spraying during oblique water discharge, thereby avoiding the problem of uneven moisture in the material due to the outer circle of the mixer having more moisture and the inner circle having less moisture.

[0015] 2. The utility model sets a horizontal section pipeline parallel to the bottom of the mixer cylinder in the mixer, and sets a plurality of vertical water outlet pipes at intervals on the horizontal pipeline, so that there is a water outlet pipe at different distances from the side wall of the cylinder to add water to the material, which is beneficial to the uniformity of the moisture in the material.

[0016] 3. Each branch pipe of the utility model includes an arc-shaped water flow channel, which can buffer the flow rate of the water flow, which is beneficial to the stability of the water flow in the mixer, and further conducive to achieving the uniformity of the moisture content of the materials in the mixer. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the utility model.

[0018] In the figure: main pipeline 1; branch pipe 2; arc section 21; horizontal section 22; outlet pipe 3. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described below with reference to the accompanying drawings.

[0020] In the present invention, the mixer refers to a cylindrical mixer, in which the materials are located, and the materials are stirred and rotated by the rake arms in the mixer to be evenly mixed.

[0021] like Figure 1 As shown, the utility model mixer stable water adding device comprises a main pipeline 1, which is welded to the side wall of the mixer cylinder, and is horizontally arranged along the side wall of the cylindrical mixer cylinder. The length of the main pipeline 1 is approximately 1 / 3-1 / 2 of the circumferential length of the mixer cylinder.

[0022] A rake arm for rotating and stirring materials is arranged inside the mixer, and the main pipeline 1 is located at a position higher than the rake arm inside the mixer.

[0023] A water inlet is provided on the mixer body, one end of the main pipeline 1 is connected to the water inlet, and the other end of the main pipeline can be closed.

[0024] Multiple branch pipes 2 are evenly spaced on the main pipe 1, and the multiple branch pipes 2 have the same height. Each branch pipe 2 includes an arc segment 21 and a horizontal segment 22 formed in one piece, and the arc segment 21 can buffer the flow rate of the water flow, making the water flow more stable and uniform. The starting end of the arc segment 21 is connected to the main pipe 1, and the end of the arc segment 21 is connected to the starting point of the horizontal segment 22. The multiple horizontal segments 22 are on the same horizontal plane. Inside the cylindrical barrel of the mixer, the extension lines of the ends of the multiple horizontal segments 22 can intersect at one point, and the ends of the horizontal segments 22 can be closed.

[0025] The horizontal section 22 is parallel to the bottom surface of the mixer barrel, and each horizontal section 22 is arranged toward the inside of the mixer barrel. A plurality of water outlet pipes 3 are arranged at intervals on the horizontal section 22, and each water outlet pipe 3 is connected to the branch pipe 2. Each water outlet pipe 3 is perpendicular to the horizontal section 22, and the water outlet pipe 3 is arranged vertically downward, and water flows into the material of the mixer from the end of the water outlet pipe 3. In a specific embodiment, three water outlet pipes 3 are arranged at intervals on the horizontal section 22, and the horizontal distances of the three water outlet pipes 3 from the side wall of the mixer barrel are 150 mm, 250 mm, and 400 mm, respectively, so that there is a water outlet pipe at different distances from the side wall of the barrel to add water to the material, which is beneficial to the uniformity of the water content in the material. An atomizing water nozzle can be arranged at the end of each water outlet pipe 3.

[0026] Table 1 shows the water content of the mixed materials after water is added obliquely to the materials in the mixer through the water inlet on the mixer body in the prior art and the water flow is sprayed obliquely into the cylinder from the water inlet. Table 2 shows the water content of the mixed materials after the water adding device of the utility model is used.

[0027] Table 1: Mean square deviation of material moisture content in 6 consecutive days before tightening

[0028] Serial number Moisture (%) Moisture (%) Moisture (%) Moisture (%) Moisture (%) Moisture (%) 1 4.37 4.43 4.45 4.37 4.47 4.45 2 4.06 4.01 4.24 3.93 4.07 3.95 3 3.95 3.96 3.94 3.86 3.98 3.88 average value 4.13 4.13 4.21 4.05 4.17 4.09 Mean square error 0.22 0.26 0.26 0.28 0.26 0.31

[0029] Table 2: Mean square deviation of material moisture for 6 consecutive days after tightening

[0030]

[0031]

[0032] In the utility model, the material in the mixer can be a material obtained by mixing materials such as soda ash, aluminum hydroxide, silica sand, dolomite, etc. according to a certain weight ratio; as shown in Table 1 and Table 2, samples are taken three times a day for six consecutive days, and then the water content of the mixed material is obtained by distillation detection. As shown in Table 1, the mean square deviation of the water content of the mixed material before the improvement, that is, the existing technology, is between 0.2 and 0.3. After the improvement, the mean square deviation of the water content of the mixed material using the water adding device of the utility model is stable within 0.1, and the water adding device of the utility model is more conducive to achieving the uniformity of the water content of the mixed material.

[0033] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of this application, it should be understood that if the terms "upper" and "lower" indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

Claims

1. A mixer stable water adding device, comprising a water inlet located on a mixer body, characterized in that: The invention also comprises a main pipeline (1) located on the side wall of the mixer barrel, one end of the main pipeline (1) is connected to the water inlet, a plurality of branch pipes (2) are evenly spaced on the main pipeline (1), each branch pipe (2) comprises an arc section (21) and a horizontal section (22), the horizontal section (22) is parallel to the bottom surface of the mixer barrel, a plurality of water outlet pipes (3) are spaced on each horizontal section (22), each water outlet pipe (3) is perpendicular to the horizontal section (22), and water flows vertically from the end of the water outlet pipe (3) to the material inside the mixer.

2. A mixer stable water adding device according to claim 1, characterized in that: The main pipeline (1) is arranged transversely along the side wall of the mixer barrel, and the length of the main pipeline (1) is 1 / 3-1 / 2 of the circumferential length of the mixer barrel.

3. A mixer stable water adding device according to claim 1, characterized in that: The main pipeline (1) is located above the rake arm for stirring materials in the mixer.

4. A mixer stable water adding device according to claim 1, characterized in that: The plurality of branch pipes (2) have the same height, and each branch pipe (2) comprises an arc segment (21) and a horizontal segment (22) formed in one piece, the starting end of the arc segment (21) being connected to the main pipe (1), the end of the arc segment (21) being connected to the horizontal segment (22), and the plurality of horizontal segments (22) being located on the same horizontal plane.

5. A mixer stable water adding device according to claim 1, characterized in that: The mixer barrel is cylindrical, and the extension lines of the ends of the plurality of horizontal sections (22) intersect at one point inside the cylindrical barrel.

6. A mixer stable water adding device according to claim 1, characterized in that: Three water outlet pipes (3) are arranged at intervals on the branch pipe (2), and the horizontal distances between the three water outlet pipes (3) and the side wall of the mixer cylinder are 150 mm, 250 mm, and 400 mm respectively.