Roof waste color steel tile collecting equipment

Abstract

The utility model discloses a roof waste color steel tile collecting device. The roof waste color steel tile collecting device comprises a conveying device, a cutting device, a collecting device, a supporting device and a moving device. The conveying device is installed at the near end of the supporting device, the cutting device is installed at the upper end of the supporting device, the collecting device is installed at the far end of the supporting device, and the moving device is installed below the supporting device. The equipment can be directly used for guessing out color steel tiles on the roof of a large-scale structure factory building, the waste color steel tiles are conveyed into the collecting device through the conveying device, and the waste color steel tiles are bundled in the collecting device and then hoisted after being cut by the cutting device. The automatic collecting and binding device is favorable for solving the collecting and lifting problems of the waste color steel tiles removed from the roof of the large factory building, reduces the manual moving operation on the roof through the automatic collecting and binding functions, and is favorable for protecting and reducing the construction safety risk. The device can be used in cooperation with other construction and installation machines, and the roof waste color steel tile dismantling efficiency can be improved.

Description

Technical Field

[0001] This patent relates to the field of replacement of roof colored steel tiles, and specifically, to a device and method for collecting waste roof colored steel tiles. Background Art

[0002] Color steel tiles are widely used in building roofs, large warehouses, factories, large-span steel structure building roofs and other occasions because of their light weight, high strength, convenient and quick construction, earthquake resistance, fire resistance, rain resistance, and maintenance-free characteristics. However, due to the inevitable corrosion and aging of the color steel tile structure, the roof color steel tiles need to be removed and replaced after a certain number of years of use. Before replacing the new color steel tiles, the old color steel tiles on the original building roof need to be removed.

[0003] During the removal process of waste color steel tiles, they need to be hoisted down from a height to the roof. The color steel tiles on the roof of a large-span steel structure factory usually have a large span and are corroded and aged to varying degrees. Not only are they difficult to hoist, but they may also break during the hoisting process. Manual dismantling and tying construction on the roof is difficult and inefficient, and high-altitude operations also pose a great risk to the personal safety of workers. Summary of the invention

[0004] The technical problem to be solved by the utility model is to provide a roof waste color steel tile collection device and a waste color steel tile collection method which are simple in construction and high in efficiency and can be directly constructed on the roof.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A collection device for waste colored steel tiles on a roof, characterized by comprising a supporting device and a conveying device, a cutting device, a collecting device and a moving device arranged on the supporting device;

[0007] The conveying device includes an operating platform, a conveying crawler, a conveying motor and a receiving plate; the operating platform is located above the conveying device, and a plurality of conveying crawlers are arranged on the operating platform. The conveying crawlers are powered by the conveying motor to convey the waste colored steel tiles to the cutting device and the collecting device; the receiving plate is located at the front end of the operating platform;

[0008] The cutting device comprises a cutting wheel, which is used to cut the waste colored steel tiles fed by the conveyor belt;

[0009] The collecting device includes a pressing device and a bundling device; the pressing device is used to press the cut waste color steel tiles, and the bundling device is used to bundle the pressed waste color steel tiles;

[0010] The moving device comprises a driving motor and a moving roller; the driving motor drives the moving roller to rotate to realize the movement of the roof waste colored steel tile collection device.

[0011] The support device includes a support frame, a distal support frame, a safety end counterweight, and a force baffle; the distal support frame is located below the distal end of the support frame; the safety end counterweight is located below the proximal end of the support frame; the force baffle is located below the support frame between the distal support frame and the safety end counterweight, providing support for the distal support frame and providing support against the edge when the equipment is used for edge work;

[0012] The conveying device is installed at the proximal end of the supporting frame; the cutting device is installed at the upper end of the supporting frame; and the collecting device is arranged on the distal end supporting frame.

[0013] The support device includes a support frame, a distal support frame, a safety end counterweight, and a force baffle; the distal support frame is located below the distal end of the support frame; the safety end counterweight is located below the proximal end of the support frame; the force baffle is located below the support frame between the distal support frame and the safety end counterweight, providing support for the distal support frame and providing support against the edge when the equipment is used for edge work;

[0014] The conveying device is installed at the proximal end of the supporting frame; the cutting device is installed at the upper end of the supporting frame; and the collecting device is arranged on the distal end supporting frame.

[0015] The support device also includes a fixed pulley, and various ropes can be used to pass through the fixed pulley to connect the support device to the roof structure on one side of the conveying device to ensure the safety of the equipment.

[0016] The moving device also includes a locking device and an adjustment bracket; the moving roller is arranged at the lower end of the adjustment bracket; the locking device can lock the moving roller to prevent displacement when the equipment is running; the height of the moving roller can be adjusted by adjusting the bracket to adapt to different usage conditions.

[0017] There are adjustable height limit grooves on both sides of the operating platform to limit the up and down displacement of the color steel tiles, and there are adjustable limit grooves on the operating platform to limit the left and right movement of the color steel tiles.

[0018] The cutting device also includes a hydraulic displacement device and a power motor; the power motor drives the cutting wheel to cut; the hydraulic displacement device drives the cutting unit composed of the power motor and the cutting tool to move up and down, and when the cutting wheel does not rotate, the cutting wheel can also complete the cutting work under the pressure of the hydraulic displacement device.

[0019] The cutting device also includes a guard device.

[0020] The clamping device includes an end baffle, a limit plate, a movable load-bearing plate, an axle guide rail and a hydraulic top plate; the collecting device is closed on all sides by the end baffle and the side baffle, and is open on the top; the limit plate is located on the inner side of the side baffle, and is adjusted in conjunction with the limit groove of the conveying device, and an inspection channel is left between the side baffle and the limit plate; the axle guide rails are arranged on both sides of the lower inner side of the limit plate of the collecting device; the hydraulic top plate is located between the two guide rails below the limit plate, and the hydraulic top plate lifts up the waste color steel tiles cut by the cutting device, and resets the hydraulic top plate after passing through the movable load-bearing plate, and the hydraulic device provides thrust below the hydraulic top plate; there is a movable load-bearing plate on the limit plate above the axle guide rail; the bundling devices are provided at the front and rear ends of the limit plate, which are used to pack the waste color steel plates for subsequent lifting.

[0021] There is an induction pressure plate under the end baffle. When the waste color steel tiles are transported to the induction pressure plate by the conveying device, the conveying motor of the conveying crawler is controlled to stop, and the cutting device starts to work. After the cutting device completes the operation, the hydraulic top plate of the collecting device starts to work.

[0022] The cutting device is located between the conveying device and the collecting device, and is used to cut the waste color steel tiles into blocks; the cutting wheel rotates under the control of the power motor to cut the color steel tiles, and the cutting wheel is controlled by the hydraulic displacement device to move up and down. When the cutting wheel does not rotate, the cutting wheel can also complete the cutting work under the pressure of the hydraulic displacement device; before the cutting wheel performs the cutting operation, the protective device falls to isolate and protect the cutting wheel operation area to prevent mechanical damage and block sparks during cutting.

[0023] A conveying device is installed at the proximal end of the supporting frame of the supporting device, a cutting device is installed at the upper end, and a collecting device is installed at the distal end. The distal support frame is fixed to provide support for the collecting device above, and there is a hydraulic device in the middle of the distal support frame to provide thrust for the hydraulic top plate; the safety end counterweight is a detachable counterweight, which can be loaded and unloaded according to actual working conditions; the force baffle is located between the distal support frame and the safety end counterweight, providing support for the distal support frame, and can also be used for edge support when the equipment is working near an edge; the support frame can be connected to the roof structure on one side of the conveying device through a fixed pulley located above the cutting device.

[0024] The moving device is located on both sides of the counterweight at the safety end, and the driving motor drives the moving roller to move forward and backward; the locking device can lock the moving roller to prevent displacement during the operation of the equipment; the height of the moving roller can be adjusted by adjusting the bracket to adapt to different usage conditions.

[0025] A method for collecting waste colored steel tiles from roofs, comprising the following steps:

[0026] Step 1: Place the mobile device of the equipment on the roof steel structure frame or parapet, with the load-bearing baffle close to the outside of the structure. Add sufficient counterweights at the safety end counterweight to ensure construction safety. After the counterweights are placed, turn on the power of the equipment and start the driving motor of the mobile device to ensure that the mobile rollers of the mobile device can smoothly drive the equipment to move forward and backward;

[0027] Step 2: Move the equipment to the color steel sheet to be removed, adjust the angle of the receiving plate, the height of the height limit slot and the position of the limit slot of the conveyor, and ensure that the waste color steel sheet is transported smoothly on the conveyor without position deviation;

[0028] Step 3: Place one end of the dismantled waste color steel tiles on the conveyor device, and the waste color steel tiles move to the collection device under the drive of the conveyor crawler;

[0029] Step 4: The waste color steel sheet entering the collection device moves on the wheel axle guide rail, and the limit plates on both sides of the guide rail limit the lateral movement of the color steel sheet again. When the color steel sheet reaches the innermost side and touches the induction plate on the extrusion end baffle, the equipment automatically controls the conveying motor of the conveying device to stop, so that the conveying crawler stops conveying;

[0030] Step 5: After the conveying motor stops, the protective device in the cutting device falls down to protect the cutting area. Under the control of the power motor, the cutting wheel starts to rotate, and the hydraulic displacement device controls the cutting wheel to move downward to cut the waste color steel tiles. After the cutting is completed, the hydraulic displacement device controls the cutting wheel to reset;

[0031] Step 6: After the cutting of the waste color steel tiles is completed, the hydraulic top plate at the bottom of the collection device starts to lift the cut waste color steel tiles upward. During the lifting process, when the movable load-bearing plate passes through, the movable load-bearing plate is pushed open and stored in the limit plate. After the waste color steel tiles have completely passed, the movable load-bearing plate is reset, and then the hydraulic top plate is reset to place the lifted waste color steel tiles on the movable load-bearing plate;

[0032] Step 7: After the hydraulic top plate supports the cut waste color steel tiles, the induction plate on the end top plate is reset, the protective device of the cutting device is reset after the hydraulic top plate is reset, and the conveying motor of the conveying device is restarted to start the subsequent cycle operation.

[0033] Step 8: After completing the cutting and collection of all the waste color steel plates, the bundling device in the collection device can be automatically or manually controlled to start, and the neatly stacked waste color steel tiles in the collection device can be bundled and packed to facilitate the subsequent overall lifting. After the waste color steel tiles in the collection device are lifted away, the equipment can continue to work.

[0034] Compared with the prior art, the beneficial effects of the utility model are:

[0035] 1. The utility model is a roof colored steel tile collection device, which can be directly installed on the roof to remove waste colored steel tiles. The automatic collection and bundling of the equipment can improve the removal efficiency and construction safety.

[0036] 2. This equipment can cut, collect and bundle waste color steel tiles. After bundling, it is helpful to reduce the difficulty and risk of subsequent lifting work and improve construction efficiency.

[0037] 3. This equipment can be used in conjunction with other existing roof color steel tile installation equipment to achieve simultaneous removal and installation of roof color steel tiles, effectively improving the efficiency of roof tile replacement, reducing roof leakage time, and ensuring normal use of the house in the face of sudden adverse weather conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 :Overall schematic diagram of the equipment;

[0039] Figure 2 : Overall schematic diagram of the transmission device;

[0040] Figure 3 : Schematic diagram of the top view of the conveying device;

[0041] Figure 4 : Schematic diagram of section AA;

[0042] Figure 5 : Overall schematic diagram of cutting device

[0043] Figure 6 : Overall schematic diagram of the collection device;

[0044] Figure 7 : Schematic diagram of the front view of the collection device;

[0045] Figure 8 : Overall schematic diagram of the supporting device;

[0046] Fig. 9 : Detailed diagram of the fixed pulley;

[0047] Fig.10 : Overall schematic diagram of the mobile device;

[0048] Fig.11 : Detailed diagram of the moving roller and locking device. DETAILED DESCRIPTION

[0049] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.

[0050] like Figure 1As shown, the utility model provides a roof waste color steel tile collection device, including a conveying device 1, a cutting device 2, a collecting device 3, a supporting device 4 and a moving device 5, wherein the conveying device 1, the cutting device 2 and the collecting device 3 are installed above the supporting device 4, and the moving device 5 is installed below the supporting device 4.

[0051] like Figure 2-Figure 4 As shown, the conveying device 1 includes an operating platform 11, a conveying crawler 12, a conveying motor 13, a limiting component 14 and a receiving plate 15. The operating platform 11 of the conveying device 1 is placed at the proximal end of the support frame 41 of the supporting device 4. The operating platform 11 is provided with a conveying crawler 12, which is powered by a conveying motor 13 installed on the inner side of the operating platform 11 to convey the waste color steel tiles to the cutting device 2 and the collecting device 3 at the far end. There are adjustable height limiting grooves 141 on both sides above the operating platform 11 for limiting the up and down displacement of the color steel tiles, and there are position-adjustable limiting grooves 142 on the operating platform 11 for limiting the left and right lateral displacement of the color steel tiles. There is an adjustable receiving plate 15 at the front end of the operating platform 11, which provides support and guidance when the equipment receives the waste color steel tiles.

[0052] like Figure 5 As shown, the cutting device 2 includes a cutting wheel 21, a hydraulic displacement device 22, a power motor 23 and a protective device 24. The cutting device 2 is located between the conveying device 1 and the collecting device 3, and is installed on the upper end of the support frame 41 of the support device 4. The cutting device 2 is used to cut and split the waste color steel tiles transported by the conveying device 1. Under the control of the power motor 23, the cutting wheel 21 starts to rotate, and cuts the color steel tiles when it contacts them. The cutting wheel 21 is controlled by the hydraulic displacement device 22 located above it to move up and down. When the cutter wheel does not rotate, the cutting wheel 21 can also complete the cutting work through the pressure transmission of the hydraulic displacement device 22. Before the cutting wheel 21 performs the cutting operation, the protective device 24 of the cutting device 2 will fall down to isolate and protect the working area of ​​the cutting wheel 21, preventing mechanical damage and blocking sparks during cutting.

[0053] like Figure 6 As shown, the collecting device 3 includes an end baffle 31, a limit plate 32, a movable load-bearing plate 33, an axle guide rail 34, a hydraulic top plate 35 and a tying device 36. The collecting device 3 is enclosed by the end baffle 31 and the side baffle 37, and the upper part remains open for subsequent lifting. The limit plate 32 is located inside the side baffle 37 and can be adjusted in position with the limit groove 142 of the conveying device 1. An inspection channel is left between the side baffle 37 and the limit plate 32 for equipment inspection.

[0054] There is a movable load-bearing plate 33 below the inner side of the limiting plate 32 of the collecting device 3. The movable load-bearing plate 33 can be retracted into the groove on the limiting plate 32 under the action of external force, and the movable load-bearing plate 33 can reset itself when the external force is released.

[0055] There is an axle guide rail 34 below the movable load-bearing plate 33 inside the limiting plate 32, and the upper boundary of the axle guide rail 34 is flush with the conveying device 1 to ensure that the waste color steel tiles are stable during the inward conveyance.

[0056] There is a hydraulic top plate 35 between the two wheel axle guide rails 34. The hydraulic top plate 35 lifts up the waste color steel tile cut by the cutting device 2. During the lifting process, the movable load-bearing plate 33 is gradually retracted into the groove on the limit plate 32. When the color steel tile completely passes through the movable load-bearing plate 33, the hydraulic top plate 35 is gradually reset to place the color steel tile on the reset movable load-bearing plate 33. The hydraulic top plate 35 is provided with thrust by the hydraulic device 38 below.

[0057] like Figure 7 As shown, there is an induction pressure plate 311 under the end baffle 31 of the collecting device 3. When the waste color steel tiles are transported to the induction pressure plate 311 by the conveying device 1, the conveying motor 13 of the conveying crawler 12 is controlled to stop, and the cutting device 2 starts the operation. After the cutting device 2 completes the operation, the hydraulic top plate 35 of the collecting device 3 starts the above operation.

[0058] like Figure 8 As shown, the support device 4 includes a support frame 41, a distal support frame 42, a safety end counterweight 43, a force baffle 44, and a fixed pulley 45. The conveying device 1 is installed at the proximal end of the support frame 41, the cutting device 2 is installed at the upper end of the support frame 41, and the collecting device 3 is installed at the distal end of the support frame 41. The force baffle 44 is located below the support frame 41, between the distal support frame 42 and the safety end counterweight 43, providing support for the distal support frame 42, and at the same time providing support against the edge when the equipment is used for edge work. The distal support frame 42 is fixed between the support frame 41 and the force baffle 44, providing support for the collecting device 3 above, etc., and there is a hydraulic device 38 in the middle of the distal support frame 42 to provide thrust for the hydraulic top plate 35. The safety end counterweight 43 is located below the support frame 41, and the safety end counterweight 43 is a detachable counterweight block, and the counterweight can be loaded and unloaded according to actual working conditions. As shown Fig. 9 As shown, the support frame 41 can be connected to the roof structure on one side of the conveying device 1 through a fixed pulley 45 located above the cutting device 2 to ensure construction safety.

[0059] like Fig.10As shown, the moving device 5 includes a driving motor 51, a moving roller 52, a locking device 53 and an adjusting bracket 54. The moving device 5 is located on both sides of the safety end counterweight 43. The moving roller 52 is controlled to move forward and backward by the driving motor 51. The height of the moving roller 52 can be adjusted by adjusting the bracket 54 to adapt to different use conditions. Fig.11 As shown, the locking device 53 is located on the adjustment bracket 54, which can lock the movable roller 52 to prevent displacement when the equipment is running.

[0060] The utility model also provides a method for collecting waste colored steel tiles on roofs. The method uses the waste colored steel tile collection device provided in the above embodiment, and comprises the following steps:

[0061] Step 1: Place the mobile device 5 of the equipment on the roof steel structure frame or parapet, with the load-bearing baffle 44 close to the outside of the structure, add sufficient counterweight at the safety end counterweight 43 to ensure construction safety, and after the counterweight is placed, turn on the power of the equipment, start the driving motor 51 of the mobile device 5, and ensure that the moving roller 52 of the mobile device 5 can smoothly drive the equipment to move forward and backward;

[0062] Step 2: Move the equipment to the color steel sheet to be removed, adjust the angle of the receiving plate 15 of the conveyor 1, the height of the height limiting groove 141 and the position of the limit groove 142 to ensure that the waste color steel sheet is transported smoothly on the conveyor 1 without position deviation;

[0063] Step 3: Place one end of the dismantled waste colored steel tiles on the conveying device 1, and move the waste colored steel tiles to the collecting device 3 under the drive of the conveying crawler 12;

[0064] Step 4: The waste color steel sheet entering the collecting device 3 moves on the wheel axle guide rail 34, and the limit plates 32 on both sides of the wheel axle guide rail 34 limit the lateral movement of the color steel sheet again. When the color steel sheet reaches the innermost side and touches the induction plate 311 on the extrusion end baffle 31, the equipment automatically controls the conveying motor 13 of the conveying device 1 to stop, so that the conveying crawler 12 stops conveying;

[0065] Step 5: After the conveying motor 13 stops, the protection device 24 in the cutting device 2 falls down to protect the cutting area. Under the control of the power motor 23, the cutting wheel 21 starts to rotate, and the hydraulic displacement device 22 controls the cutting wheel 21 to move downward to cut the waste color steel tiles. After the cutting is completed, the hydraulic displacement device 22 controls the cutting wheel 21 to reset;

[0066] Step 6: After the waste color steel tiles are cut, the hydraulic top plate 35 at the bottom of the collecting device 3 starts to lift the cut waste color steel tiles upward. When the movable load-bearing plate 33 passes through the movable load-bearing plate 33 during the lifting process, the movable load-bearing plate 33 is pushed open and stored in the limit plate 32. After the waste color steel tiles have completely passed through, the movable load-bearing plate 33 is reset, and the hydraulic top plate 35 is then reset to place the lifted waste color steel tiles on the movable load-bearing plate 33;

[0067] Step 7: After the hydraulic top plate 35 has lifted up the cut waste colored steel tiles, the induction plate 311 on the end top plate 31 is reset. After the hydraulic top plate 35 is reset, the protective device 24 of the cutting device 2 is reset, and the conveying motor 13 of the conveying device 1 is restarted to start the subsequent cycle operation.

[0068] Step 8: After completing the cutting and collection of all the waste color steel plates, the bundling device 36 in the collecting device 3 can be automatically or manually controlled to start, and the neatly stacked waste color steel tiles in the collecting device 3 can be bundled and packed to facilitate subsequent overall lifting. After the waste color steel tiles in the collecting device 3 are lifted away, the equipment can continue to work.

Claims

1. A device for collecting waste colored steel tiles on roofs, characterized by: It includes a supporting device and a conveying device, a cutting device, a collecting device and a moving device arranged on the supporting device; The conveying device includes an operating platform, a conveying crawler, a conveying motor and a receiving plate; the operating platform is located above the conveying device, and a plurality of conveying crawlers are arranged on the operating platform. The conveying crawlers are powered by the conveying motor to convey the waste colored steel tiles to the cutting device and the collecting device; the receiving plate is located at the front end of the operating platform; The cutting device comprises a cutting wheel, which is used to cut the waste colored steel tiles fed by the conveyor belt; The collecting device includes a pressing device and a bundling device; the pressing device is used to press the cut waste color steel tiles, and the bundling device is used to bundle the pressed waste color steel tiles; The moving device comprises a driving motor and a moving roller; the driving motor drives the moving roller to rotate to realize the movement of the roof waste colored steel tile collection device.

2. The waste colored steel tile collection device for roofs according to claim 1 is characterized by: The support device includes a support frame, a distal support frame, a safety end counterweight, and a force baffle; the distal support frame is located below the distal end of the support frame; the safety end counterweight is located below the proximal end of the support frame; the force baffle is located below the support frame between the distal support frame and the safety end counterweight, providing support for the distal support frame and providing support against the edge when the equipment is used for edge work; The conveying device is mounted on the proximal end of the support frame; The cutting device is installed on the upper end of the supporting frame; the collecting device is arranged on the far end supporting frame.

3. The waste colored steel tile collection device for roofs according to claim 2 is characterized by: The support device also includes a fixed pulley, and various ropes can be used to pass through the fixed pulley to connect the support device to the roof structure on one side of the conveying device to ensure the safety of the equipment.

4. The waste colored steel tile collection device for roofs according to claim 1 is characterized by: The moving device also includes a locking device and an adjustment bracket; the moving roller is arranged at the lower end of the adjustment bracket; the locking device can lock the moving roller to prevent displacement when the equipment is running; the height of the moving roller can be adjusted by adjusting the bracket to adapt to different usage conditions.

5. The waste colored steel tile collection device for roofs according to claim 1 is characterized by: There are adjustable height limit grooves on both sides of the operating platform to limit the up and down displacement of the color steel tiles, and there are adjustable limit grooves on the operating platform to limit the left and right movement of the color steel tiles.

6. The waste colored steel tile collection device for roofs according to claim 1 is characterized by: The cutting device also includes a hydraulic displacement device and a power motor; the power motor drives the cutting wheel to cut; the hydraulic displacement device drives the cutting unit composed of the power motor and the cutting tool to move up and down, and when the cutting wheel does not rotate, the cutting wheel can also complete the cutting work under the pressure of the hydraulic displacement device.

7. The waste colored steel tile collection device for roofs according to claim 6 is characterized by: The cutting device also includes a guard device.

8. The waste colored steel tile collection device for roofs according to claim 1 is characterized by: The clamping device includes an end baffle, a limit plate, a movable load-bearing plate, an axle guide rail and a hydraulic top plate; the collecting device is closed on all sides by the end baffle and the side baffle, and is open on the top; the limit plate is located on the inner side of the side baffle, and is adjusted in conjunction with the limit groove of the conveying device, and an inspection channel is left between the side baffle and the limit plate; the axle guide rails are arranged on both sides of the lower inner side of the limit plate of the collecting device; the hydraulic top plate is located between the two guide rails below the limit plate, and the hydraulic top plate lifts up the waste color steel tiles cut by the cutting device, and resets the hydraulic top plate after passing through the movable load-bearing plate, and the hydraulic device provides thrust below the hydraulic top plate; there is a movable load-bearing plate on the limit plate above the axle guide rail; the bundling devices are provided at the front and rear ends of the limit plate, which are used to pack the waste color steel plates for subsequent lifting.

9. The waste colored steel tile collection device for roofs according to claim 8, characterized in that: There is an induction pressure plate under the end baffle. When the waste color steel tiles are transported to the induction pressure plate by the conveying device, the conveying motor of the conveying crawler is controlled to stop, and the cutting device starts to work. After the cutting device completes the operation, the hydraulic top plate of the collecting device starts to work.

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