LED lamp pin cutting device
By designing a foot cutting device for LED lamps including a drive motor, telescopic push rod, clamping block and spring rod, the problems of cumbersome foot cutting operation and inconsistent pins in the prior art are solved, and an efficient and stable quality foot cutting process is achieved.
Patent Information
- Application Number
- CN202421723589.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-21
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-21
AI Technical Summary
In the prior art, LED lamps are cumbersome in the cutting process of foot cutting, low production efficiency, and are prone to inconsistent length and curvature of capacitor pins, which affects the quality of the finished product.
A LED lamp foot cutting device is designed, including a device housing, stabilizing pillars, control components, foot cutting components, mounting tables, connecting slots and cutting knives. The driving motor and telescopic push rods are used to improve the cutting efficiency, and the length of the capacitor pins is ensured to be consistent through clamping blocks and spring rods.
It improves the production efficiency of LED lamp cutting feet, ensures the consistent length and curvature of the capacitor pins, and improves the quality of the finished product.
Smart Images

Figure CN222806020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a LED lamp foot cutting device, belonging to the technical field of LED lamp production. Background Art
[0002] LED lamp is a piece of electroluminescent semiconductor material chip, which is cured on the bracket with silver glue or white glue, and then connected to the chip and circuit board with silver wire or gold wire, and sealed with epoxy resin around to protect the internal core wire, and finally installed with the shell, so LED lamp has good anti-seismic performance. Because of its good performance, LED lamps are beginning to be used more and more widely. Some capacitors need to be welded in the circuit board of LED lamps. At present, the processing technology of capacitors generally includes multiple processes such as pulling feet, cutting feet and cutting feet.
[0003] In the prior art, operators manually cut capacitor pins using simple jigs, which is time-consuming and labor-intensive, and the manual operation is cumbersome and has low production efficiency. At the same time, due to the influence of subjective factors of operators, errors are easy to make during the cutting process, and the length and curvature of the capacitor pins are prone to be inconsistent during the cutting process, resulting in large differences in the finished capacitors, which in turn affects the quality of the finished capacitors. Therefore, there is an urgent need for an LED lamp pin cutting device to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an LED lamp pin cutting device to solve the problems raised in the above-mentioned background technology. The utility model has a reasonable structure, simple operation and easy use. It can not only be used for the pin cutting of LED lamps of different sizes to improve work efficiency, but also can ensure that the length and curvature of the capacitor pins are consistent after the lamp pins are cut, thereby improving the quality of the finished product.
[0005] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a LED lamp foot cutting device, including a device shell, a stabilizing pillar, a control component, a foot cutting component, a placement table, a connecting groove and a cutter, a plurality of stabilizing pillars are arranged at the bottom of the device shell, and two groups of cutters are also assembled on the top of the device shell, the two sides of the top of the device shell are the placement table, and the placement table is also provided with a connecting groove, the control component includes a control switch, a drive motor and a telescopic push rod, the control switch is arranged on the drive motor, and the drive motor is connected to the telescopic push rod, the foot cutting component is arranged on the placement table at the top of the device shell, the foot cutting component includes a foot cutting outer frame, a mounting frame, a clamping block, a spring rod, a slot, a lamp placement plate and opposing grooves, mounting frames are arranged at both ends of the bottom surface of the foot cutting outer frame, and slots are also provided on the left and right sides of the foot cutting outer frame, a plurality of spring rods are installed, and the two ends of the spring rods are respectively connected to the inner side of the foot cutting outer frame and the lamp placement plate, a clamping block is installed on the lamp placement plate, and opposing grooves are also left on the clamping block.
[0006] Furthermore, the lamp placement plate is divided into two parts, a left part and a right part, and clamping blocks are welded on both the left and right lamp placement plates.
[0007] Furthermore, both left and right ends of the spring rod are fixed to the inner side of the cut-foot outer frame and the lamp placement plate by welding.
[0008] Furthermore, the telescopic push rod passes through a slot on the cutting foot outer frame and is connected to a side edge of the cutting foot outer frame.
[0009] Furthermore, the opposing grooves formed on the clamping block are rectangular, and the two opposing grooves are opposed to form a whole.
[0010] Furthermore, the size of the connection groove provided on the placement table matches the size of the mounting frame at the bottom of the cut-foot outer frame.
[0011] Beneficial effects of the utility model: the utility model provides an LED lamp foot cutting device, because the utility model adds a connecting groove, a driving motor, a telescopic push rod, a mounting frame, a clamping block, a spring rod and opposing grooves, and arranges a mounting frame at the bottom of the lamp placement plate to connect with the connecting groove on the mounting table, which is beneficial to the foot cutting outer frame to remain stable during the foot cutting process, and prevents the capacitor pins from having inconsistent lengths when they are cut. The driving motor is used to extend and retract the telescopic push rod, which improves the production efficiency of the foot cutting. Two sets of clamping blocks are opposed to each other to clamp the LED lamp. The structure is simple and the upper and lower heights of the LED lamp are convenient to adjust when the feet are cut, ensuring that the lengths of the capacitor pins are consistent after the feet are cut. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0013] Figure 1 This is a structural schematic diagram of a LED lamp foot cutting device of the utility model;
[0014] Figure 2 This is a partial structural schematic diagram of a LED lamp foot cutting device of the utility model;
[0015] Figure 3 This is a schematic diagram of the control component structure of a LED lamp foot cutting device of the utility model;
[0016] Figure 4 This is a schematic diagram of the structure of a foot cutting component of a foot cutting device for an LED lamp according to the utility model;
[0017] In the figure: 1-device housing, 2-stabilizing support, 3-control assembly, 4-foot cutting assembly, 5-placing table, 6-connecting groove, 7-cutter, 31-control switch, 32-driving motor, 33-telescopic push rod, 41-foot cutting frame, 42-mounting frame, 43-clamping block, 44-spring rod, 45-slot, 46-lamp placement plate, 47-opposing groove. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] See also Figure 1-Figure 4The utility model provides a technical solution: a LED lamp foot cutting device, including a device housing 1, a stabilizing support 2, a control component 3, a foot cutting component 4, a placement table 5, a connecting groove 6 and a cutter 7. The bottom of the device housing 1 is provided with a plurality of stabilizing supports 2, and the top of the device housing 1 is also equipped with two sets of cutters 7. The top of the device housing 1 has two sides for placing the table 5, and the placing table 5 is also provided with a connecting groove 6. The control component 3 includes a control switch 31, a driving motor 32 and a telescopic push rod 33. The control switch 31 is arranged on the driving motor 32, and the driving motor 32 and the telescopic push rod 33 are connected. The foot cutting assembly 4 is connected to each other, and is arranged on the placement table 5 on the top of the device shell 1. The foot cutting assembly 4 includes a foot cutting outer frame 41, a mounting frame 42, a clamping block 43, a spring rod 44, a slot 45, a lamp placement plate 46 and opposing grooves 47. The foot cutting outer frame 41 is provided with mounting frames 42 at both ends of the bottom surface, and slots 45 are also opened on the left and right sides of the foot cutting outer frame 41. A plurality of spring rods 44 are installed, and the two ends of the spring rods 44 are respectively connected to the inner side of the foot cutting outer frame 41 and the lamp placement plate 46. The lamp placement plate 46 is provided with a clamping block 43, and the clamping block 43 is also provided with opposing grooves 47.
[0020] As the first embodiment of the utility model: the size of the connection groove 6 opened on the placement table 5 matches the size of the mounting frame 42 at the bottom of the foot cutting frame 41. The design facilitates the fixing of the mounting frame 42 on the placement table 5 by setting the connection groove 6, which helps to keep the foot cutting frame 41 as a whole stable. The opposing grooves 47 opened on the clamping block 43 are rectangular, and the two opposing grooves 47 are opposed as a whole. The design realizes the clamping and fixing of the LED lamp through two sets of opposing clamping blocks 43, allowing the opposing grooves 47 to clamp the LED lamp, and can also realize the adjustment of the upper and lower lengths. The telescopic push rod 33 is The spring rod 44 passes through the slot 45 on the foot cutting frame 41 and is connected to the side of the foot cutting frame 41. The left and right ends of the spring rod 44 are fixed to the inner side of the foot cutting frame 41 and the lamp placement plate 46 by welding. The design adds a telescopic push rod 33 started by the drive motor 32 to help the left and right parts of the lamp placement plates 46 to achieve movement and adjustment, which is beneficial to improving the working efficiency of the foot cutting. The lamp placement plate 46 is divided into left and right parts, and clamping blocks 43 are welded on the left and right lamp placement plates 46. The design has a simple structure, which is helpful for clamping and placing LED lamps while ensuring that the length of the capacitor pins is consistent after the lamp feet are cut.
[0021] As a second embodiment of the utility model: the capacitor part in the LED lamp is cut, first the operator needs to manually separate the lamp placement plate 46 on the cut-foot outer frame 41, and use the spring rod 44 to contract to expose the opposite grooves 47 in the clamping block 43, then place the LED lamp and the capacitor part in the clamping block 43, the left and right lamp placement plates 46 are rebounded by the elastic potential energy of the spring rod 44, and the LED lamp will be wrapped in the opposite grooves 47 in the clamping block 43, and then the operator will install the cut-foot outer frame 41 through the slots 45 on both sides through the telescopic push rod 33 to the placement table 5 on the top of the device housing 1, The mounting bracket 42 at the bottom of the foot-cutting outer frame 41 will dock with the connecting groove 6 on the placement table 5, and then the operator starts the control switch 31 on the drive motor 32, and the drive motor 32 will push the telescopic push rod 33 to extend and retract. Similarly, the same drive motor 32 and telescopic push rod 33 are also arranged on the left side of the foot-cutting outer frame 41. When the telescopic push rod 33 on the left is extended, the telescopic push rod 33 on the right will keep contracting synchronously, so that the left and right parts of the lamp placement plate 46 are always docked together, ensuring that the capacitor part of the LED lamp will not fall off. In the process of moving left and right, the pins of the capacitor part of the LED lamp will contact the cutter 7, thereby cutting off the pins of the capacitor part.
[0022] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A LED lamp foot cutting device, comprising a device housing (1), a stabilizing support (2), a control component (3), a foot cutting component (4), a placement table (5), a connecting groove (6) and a cutter (7), characterized in that: The bottom of the device housing (1) is provided with a plurality of stabilizing pillars (2), and the top of the device housing (1) is also provided with two sets of cutting knives (7). The top of the device housing (1) is provided with a placement table (5) on both sides, and the placement table (5) is also provided with a connecting groove (6). The control component (3) comprises a control switch (31), a drive motor (32) and a telescopic push rod (33). The control switch (31) is provided on the drive motor (32), and the drive motor (32) is connected to the telescopic push rod (33). The cutting foot component (4) is provided on the placement table (5) at the top of the device housing (1); The foot cutting assembly (4) comprises a foot cutting outer frame (41), a mounting frame (42), a clamping block (43), a spring rod (44), a slot (45), a lamp placement plate (46) and opposing grooves (47). The foot cutting outer frame (41) is provided with mounting frames (42) at both left and right ends of the bottom surface, and slots (45) are also provided on both left and right sides of the foot cutting outer frame (41). A plurality of spring rods (44) are installed, and the two ends of the spring rods (44) are respectively connected to the inner side of the foot cutting outer frame (41) and the lamp placement plate (46). The lamp placement plate (46) is provided with a clamping block (43), and opposing grooves (47) are also left on the clamping block (43).
2. The LED lamp foot cutting device according to claim 1, characterized in that: The size of the connection groove (6) provided on the placement table (5) matches the size of the mounting frame (42) at the bottom of the foot cutting outer frame (41).
3. The LED lamp foot cutting device according to claim 1, characterized in that: The left and right ends of the spring rod (44) are fixed to the inner side of the cut-foot outer frame (41) and the lamp placement plate (46) by welding.
4. The LED lamp foot cutting device according to claim 1, characterized in that: The telescopic push rod (33) passes through a slot (45) on the cutting foot outer frame (41) and is connected to the side of the cutting foot outer frame (41).
5. The LED lamp foot cutting device according to claim 1, characterized in that: The opposing grooves (47) formed on the clamping block (43) are rectangular, and the two opposing grooves (47) are opposed to form a whole.
6. The LED lamp foot cutting device according to claim 1, characterized in that: The lamp placement plate (46) is divided into two parts, a left part and a right part, and clamping blocks (43) are welded on both parts of the left and right lamp placement plates (46).