Casting molding device for producing high-chromium cast iron wear-resistant material
By designing casting molding devices for the production of high-chromium cast iron wear-resistant materials for lifting components, casting components and cooling components, the problem of existing devices being unable to adjust the casting height and slow forming speed is solved, and safety and production efficiency are improved.
Patent Information
- Application Number
- CN202420634858.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing casting molding device for the production of high chromium cast iron wear-resistant materials cannot effectively adjust the casting height, resulting in splashing, endangering the safety of staff, and at the same time, the molding speed is slow and the production efficiency is low.
A casting molding device including a lifting assembly, a casting assembly and a cooling assembly is designed. The lifting assembly drives the sliding block to slide through an electric threaded rod to adjust the casting height; the casting assembly includes a feeding box, a feeding tube, a connecting pipe, a storage box and a spray head to achieve efficient casting and molding of the material; the cooling assembly uses a cooling box, a liquid filling tube, an infusion tube, a water pump, a mold body and a drain pipe to achieve cooling and molding of the material.
It effectively prevents splashing, improves the safety of staff, shortens the forming time, improves production efficiency, and is conducive to the use of staff.
Smart Images
Figure CN222806092U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production of high-chromium cast iron wear-resistant materials, in particular to a casting and molding device for production of high-chromium cast iron wear-resistant materials. Background Art
[0002] High chromium cast iron is the abbreviation of high chromium white wear-resistant cast iron. It is an anti-wear material with excellent performance and is particularly valued. It has much higher wear resistance than alloy steel, and much higher toughness and strength than ordinary white cast iron. At the same time, it also has good high temperature resistance and corrosion resistance. In addition, it is easy to produce and has moderate cost. It is known as one of the best anti-abrasive wear materials in contemporary times.
[0003] The existing casting and molding device for the production of high-chromium cast iron wear-resistant materials has the following disadvantages when used: during the process of casting and molding the high-chromium cast iron wear-resistant materials by the staff, the casting height cannot be effectively adjusted, so splashing is easy to occur during the casting process, which is easy to splash onto the body of the staff, thus easily causing harm to the body of the staff, thereby easily causing hidden dangers to the safety of the staff, and in the process of molding the high-chromium cast iron wear-resistant materials, most of them adopt natural air drying molding, thus easily making the molding speed of the high-chromium cast iron wear-resistant materials slow, which easily leads to low production efficiency of the high-chromium cast iron wear-resistant materials, and is therefore not conducive to the use of the staff. Utility Model Content
[0004] The utility model provides a casting and molding device for the production of high-chromium cast iron wear-resistant materials, aiming to solve the following shortcomings of the existing casting and molding device for the production of high-chromium cast iron wear-resistant materials when in use: during the process of casting and molding the high-chromium cast iron wear-resistant materials by the staff, the casting height cannot be effectively adjusted, so splashing is easy to occur during the casting process, which is easy to splash onto the body of the staff, thus easily causing harm to the body of the staff, thereby easily causing hidden dangers to the safety of the staff, and in the process of molding the high-chromium cast iron wear-resistant materials, most of them adopt natural air drying molding, thus easily making the molding speed of the high-chromium cast iron wear-resistant materials slow, thereby easily leading to low production efficiency of the high-chromium cast iron wear-resistant materials, thus being not conducive to the use of the staff.
[0005] The utility model is implemented as follows: a casting molding device for producing high-chromium cast iron wear-resistant materials comprises a bottom plate, a support rod is arranged on the top of the bottom plate, a lifting assembly is arranged on the rear side of the top of the bottom plate, a casting assembly is arranged on the top of the lifting assembly, and a cooling assembly is arranged on the top of the support rod;
[0006] The lifting assembly includes a vertical plate, a sliding groove, an electric threaded rod, a sliding block and a lifting plate, the vertical plate is bolted to the rear side of the top of the bottom plate, the sliding groove is opened on the front side of the vertical plate, the electric threaded rod is bolted to the top of the vertical plate, the bottom of the electric threaded rod passes through the top of the vertical plate and rotates on the inner side of the sliding groove, the sliding block is slidably connected to the inner side of the sliding groove, the sliding block is threadedly connected to the outer side of the electric threaded rod, and the lifting plate is bolted to the front side of the sliding block.
[0007] In order to achieve the effect of casting the material, so as to facilitate the later use by the staff, as a preferred casting and molding device for the production of high-chromium cast iron wear-resistant materials of the utility model, the casting assembly includes a feeding box, a feeding pipe, a connecting pipe, a storage box and a spray head. The feeding box is bolted to the top of the lifting plate, the bottom of the feeding pipe is connected to the top of the feeding box, the top of the connecting pipe is connected to the bottom of the feeding box, the storage box is bolted to the bottom of the lifting plate, the bottom of the connecting pipe passes through the top of the lifting plate and is connected to the top of the storage box, and the top of the spray head is connected to the bottom of the storage box.
[0008] In order to achieve the effect of cooling and shaping the material after casting, as a preferred casting and molding device for the production of high-chromium cast iron wear-resistant materials of the utility model, the cooling assembly includes a cooling box, a filling pipe, an infusion pipe, a water pump, a mold body and a drain pipe. The cooling box is bolted to the top of the base plate, the bottom of the filling pipe is connected to the top of the cooling box, the bottom of the infusion pipe is connected to the top of the cooling box and extends to the interior of the cooling box, the water pump is bolted to the top of the cooling box, the right side of the infusion pipe is bolted to the absorption end of the water pump, the front side of the infusion pipe is bolted to the rear side of the water pump, the mold body is bolted to the top of the support rod, the rear side of the infusion pipe is connected to the front side of the mold body, the top of the drain pipe is connected to the bottom of the mold body, and the bottom of the drain pipe is connected to the top of the cooling box.
[0009] In order to prevent the material from spilling during the process of material filling by the staff, as a preferred casting and molding device for the production of high-chromium cast iron wear-resistant materials of the utility model, the top of the feeding pipe is bolted with a baffle plate, and the baffle plate is made of stainless steel.
[0010] In order to facilitate the staff to take out the material after the material is formed, as a preferred casting and molding device for producing high-chromium cast iron wear-resistant materials of the utility model, a molding box is provided on the inner side of the mold body, and the molding box is made of stainless steel.
[0011] In order to prevent the liquid inside the cooling box from spilling out, as a preferred casting and molding device for producing high-chromium cast iron wear-resistant materials of the utility model, a tube cover is provided on the top of the liquid adding tube, and a sealing ring is embedded in the inner side of the tube cover.
[0012] In order to support the base plate and prevent it from shaking during use, a casting and molding device for producing high-chromium cast iron wear-resistant materials is preferably provided with support legs at the bottom of the base plate, and the support legs are evenly distributed at the four corners of the bottom of the base plate.
[0013] In order to prevent the supporting legs from rusting and corroding due to long-term use, as a preferred casting and molding device for producing high-chromium cast iron wear-resistant materials of the utility model, the bottom of the supporting legs are bonded with protective pads made of rubber.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The casting and molding device for the production of high-chromium cast iron wear-resistant materials, during the process of the staff casting and molding the high-chromium cast iron wear-resistant materials, by setting a lifting component, the staff starts the electric threaded rod on the top of the vertical plate to drive the sliding block to slide on the inner side of the sliding groove, thereby driving the lifting plate to rise and fall, so that the casting height can be effectively adjusted, so it is not easy to generate splashes during the casting process, so that it will not splash on the body of the staff, so it will not cause harm to the body of the staff, and will not cause hidden dangers to the safety of the staff, by setting the casting component, it can be realized that the material to be cast can be cast and molded, so it is convenient for the staff to use it later, and by setting the cooling component, it can be realized that during the casting and molding of the high-chromium cast iron wear-resistant materials, the materials can be effectively cooled and shaped, so there is no need for natural air drying and molding, thereby improving the molding speed of the high-chromium cast iron wear-resistant materials, thereby improving the production efficiency of the high-chromium cast iron wear-resistant materials, and more convenient for the staff to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the overall structural diagram of the casting and molding device for producing high chromium cast iron wear-resistant materials of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the lifting component in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the casting assembly in the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the cooling assembly in the utility model;
[0020] Figure 5 It is a structural schematic diagram of the tube cover and the sealing ring in the utility model.
[0021] In the figure, 1. bottom plate; 2. support rod; 3. lifting assembly; 301. vertical plate; 302. sliding groove; 303. electric threaded rod; 304. sliding block; 305. lifting plate; 4. casting assembly; 401. feeding box; 402. feeding pipe; 403. connecting pipe; 404. storage box; 405. spray head; 5. cooling assembly; 501. cooling box; 502. feeding pipe; 503. infusion pipe; 504. water pump; 505. mold body; 506. drainage pipe; 6. material baffle plate; 7. molding box; 8. pipe cover; 9. sealing ring; 10. supporting leg; 11. protective pad. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0023] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0024] See also Figure 1-5 The utility model provides a technical solution: a casting molding device for producing high-chromium cast iron wear-resistant materials, comprising a bottom plate 1, a support rod 2 is arranged on the top of the bottom plate 1, a lifting assembly 3 is arranged on the rear side of the top of the bottom plate 1, a casting assembly 4 is arranged on the top of the lifting assembly 3, and a cooling assembly 5 is arranged on the top of the support rod 2;
[0025] The lifting assembly 3 includes a vertical plate 301, a sliding groove 302, an electric threaded rod 303, a sliding block 304 and a lifting plate 305. The vertical plate 301 is bolted to the rear side of the top of the base plate 1, the sliding groove 302 is opened on the front side of the vertical plate 301, the electric threaded rod 303 is bolted to the top of the vertical plate 301, the bottom of the electric threaded rod 303 passes through the top of the vertical plate 301 and rotates on the inner side of the sliding groove 302, the sliding block 304 is slidably connected to the inner side of the sliding groove 302, the sliding block 304 is threadedly connected to the outer side of the electric threaded rod 303, and the lifting plate 305 is bolted to the front side of the sliding block 304.
[0026] In this embodiment: the casting and molding device for the production of high-chromium cast iron wear-resistant materials, during the process of the staff casting and molding the high-chromium cast iron wear-resistant materials, by setting the lifting component 3, the staff starts the electric threaded rod 303 on the top of the vertical plate 301 to drive the sliding block 304 to slide on the inner side of the sliding groove 302, thereby driving the lifting plate 305 to lift and lower, so that the casting height can be effectively adjusted, so it is not easy to generate splashes during the casting process, so that it will not splash on the body of the staff, so it will not cause harm to the body of the staff, and thus will not cause hidden dangers to the safety of the staff, by setting the casting component 4, it is possible to cast and mold the material to be cast, so it is beneficial for the staff to use it later, by setting the cooling component 5, it is possible to achieve in the process of casting and molding the high-chromium cast iron wear-resistant material, the material can be effectively cooled and shaped, so there is no need for natural air drying and molding, thereby improving the molding speed of the high-chromium cast iron wear-resistant material, thereby improving the production efficiency of the high-chromium cast iron wear-resistant material, which is more beneficial to the use of the staff.
[0027] As a technical optimization solution of the utility model, the casting assembly 4 includes a feeding box 401, a feeding pipe 402, a connecting pipe 403, a material storage box 404 and a spray head 405. The feeding box 401 is bolted to the top of the lifting plate 305, the bottom of the feeding pipe 402 is connected to the top of the feeding box 401, the top of the connecting pipe 403 is connected to the bottom of the feeding box 401, the material storage box 404 is bolted to the bottom of the lifting plate 305, the bottom of the connecting pipe 403 passes through the top of the lifting plate 305 and is connected to the top of the material storage box 404, and the top of the spray head 405 is connected to the bottom of the material storage box 404.
[0028] In this embodiment: by setting up a feeding box 401, a feeding pipe 402, a connecting pipe 403, a material storage box 404 and a spray head 405, the staff adds the material into the feeding box 401 through the feeding pipe 402, and then flows into the material storage box 404 through the connecting pipe 403, and then flows out through the spray head 405, so that the material to be cast can be cast and formed, which is convenient for the staff to use later.
[0029] As a technical optimization solution of the utility model, the cooling component 5 includes a cooling box 501, a liquid adding tube 502, an infusion tube 503, a water pump 504, a mold body 505 and a drainage tube 506. The cooling box 501 is bolted to the top of the base plate 1, the bottom of the liquid adding tube 502 is connected to the top of the cooling box 501, the bottom of the infusion tube 503 is connected to the top of the cooling box 501 and extends to the interior of the cooling box 501, the water pump 504 is bolted to the top of the cooling box 501, the right side of the infusion tube 503 is bolted to the absorption end of the water pump 504, the front side of the infusion tube 503 is bolted to the rear side of the water pump 504, the mold body 505 is bolted to the top of the support rod 2, the rear side of the infusion tube 503 is connected to the front side of the mold body 505, the top of the drainage tube 506 is connected to the bottom of the mold body 505, and the bottom of the drainage tube 506 is connected to the top of the cooling box 501.
[0030] In this embodiment: by setting up a cooling box 501, a liquid adding pipe 502, an infusion pipe 503, a water pump 504, a mold body 505 and a discharge pipe 506, the staff adds coolant to the inside of the cooling box 501 through the liquid adding pipe 502, and then starts the water pump 504 to transport the coolant to the inside of the mold body 505 through the infusion pipe 503, and then discharges it through the discharge pipe 506, so that during the casting process of the high chromium cast iron wear-resistant material, the material can be effectively cooled and shaped.
[0031] As a technical optimization solution of the present invention, a material baffle plate 6 is bolted to the top of the feeding pipe 402, and the material baffle plate 6 is made of stainless steel.
[0032] In this embodiment, by providing the material baffle plate 6, it is possible to prevent the material from spilling during the feeding process.
[0033] As a technical optimization solution of the present invention, a molding box 7 is provided inside the mold body 505, and the molding box 7 is made of stainless steel.
[0034] In this embodiment, by providing the forming box 7, it is convenient for the staff to take out the formed material.
[0035] As a technical optimization solution of the present invention, a tube cover 8 is provided on the top of the liquid adding tube 502 , and a sealing ring 9 is embedded inside the tube cover 8 .
[0036] In this embodiment, by providing the pipe cover 8 and the sealing ring 9, it is possible to prevent the added coolant from spilling.
[0037] As a technical optimization solution of the present invention, the bottom of the base plate 1 is provided with support legs 10 , and the support legs 10 are evenly distributed at the four corners of the bottom of the base plate 1 .
[0038] In this embodiment, by providing the supporting legs 10, the bottom plate 1 can be supported to prevent shaking during use.
[0039] As a technical optimization solution of the present invention, a protective pad 11 is bonded to the bottom of each supporting leg 10, and the protective pad 11 is made of rubber.
[0040] In this embodiment, by providing the protection pad 11, the support leg 10 can be protected to prevent rust and corrosion.
[0041] Working principle: First, when the staff is casting the high-chromium cast iron wear-resistant material, the staff starts the electric threaded rod 303 on the top of the vertical plate 301 to drive the sliding block 304 to slide on the inner side of the sliding groove 302, thereby driving the lifting plate 305 to move up and down, so that the casting height can be effectively adjusted. Therefore, it is not easy to splash during the casting process, and it will not splash on the body of the staff, so it will not cause harm to the body of the staff, and will not cause hidden dangers to the safety of the staff. Then the staff adds the material into the feeding box 401 through the feeding pipe 402, and then it flows into the storage box 404 through the connecting pipe 403. Then it flows out through the spray head 405, so that the material to be cast can be cast and formed, which is convenient for the staff to use later. Then the staff adds coolant to the inside of the cooling box 501 through the liquid adding pipe 502, and then starts the water pump 504 to transport the coolant to the inside of the mold body 505 through the infusion pipe 503, and then discharges it through the discharge pipe 506, so that in the process of casting and forming the high chromium cast iron wear-resistant material, the material can be effectively cooled and formed, so there is no need for natural air drying, thereby improving the molding speed of the high chromium cast iron wear-resistant material, thereby improving the production efficiency of the high chromium cast iron wear-resistant material, which is more convenient for the staff to use.
[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A casting molding device for producing high chromium cast iron wear-resistant materials, comprising a base plate (1), characterized in that: A support rod (2) is arranged on the top of the bottom plate (1), a lifting assembly (3) is arranged on the rear side of the top of the bottom plate (1), a casting assembly (4) is arranged on the top of the lifting assembly (3), and a cooling assembly (5) is arranged on the top of the support rod (2); The lifting assembly (3) comprises a vertical plate (301), a sliding groove (302), an electric threaded rod (303), a sliding block (304) and a lifting plate (305); the vertical plate (301) is bolted to the rear side of the top of the bottom plate (1); the sliding groove (302) is opened on the front side of the vertical plate (301); the electric threaded rod (303) is bolted to the top of the vertical plate (301); the bottom of the electric threaded rod (303) passes through the top of the vertical plate (301) and rotates on the inner side of the sliding groove (302); the sliding block (304) is slidably connected to the inner side of the sliding groove (302); the sliding block (304) is threadedly connected to the outer side of the electric threaded rod (303); and the lifting plate (305) is bolted to the front side of the sliding block (304).
2. The casting molding device for producing high chromium cast iron wear-resistant materials according to claim 1, characterized in that: The casting assembly (4) comprises a feeding box (401), a feeding pipe (402), a connecting pipe (403), a material storage box (404) and a material spraying head (405); the feeding box (401) is bolted to the top of the lifting plate (305); the bottom of the feeding pipe (402) is connected to the top of the feeding box (401); the top of the connecting pipe (403) is connected to the bottom of the feeding box (401); the material storage box (404) is bolted to the bottom of the lifting plate (305); the bottom of the connecting pipe (403) passes through the top of the lifting plate (305) and is connected to the top of the material storage box (404); and the top of the material spraying head (405) is connected to the bottom of the material storage box (404).
3. The casting and molding device for producing high chromium cast iron wear-resistant materials according to claim 1, characterized in that: The cooling assembly (5) comprises a cooling box (501), a liquid adding pipe (502), a liquid infusion pipe (503), a water pump (504), a mold body (505), and a liquid discharge pipe (506); the cooling box (501) is bolted to the top of the bottom plate (1); the bottom of the liquid adding pipe (502) is connected to the top of the cooling box (501); the bottom of the liquid infusion pipe (503) is connected to the top of the cooling box (501) and extends to the interior of the cooling box (501); the water pump (504) is bolted to the cooling box The top of the support rod (501) is connected to the right side of the infusion tube (503) and the absorption end of the water pump (504). The front side of the infusion tube (503) is bolted to the rear side of the water pump (504). The mold body (505) is bolted to the top of the support rod (2). The rear side of the infusion tube (503) is connected to the front side of the mold body (505). The top of the drainage tube (506) is connected to the bottom of the mold body (505). The bottom of the drainage tube (506) is connected to the top of the cooling box (501).
4. The casting and molding device for producing high chromium cast iron wear-resistant materials according to claim 2, characterized in that: A material baffle plate (6) is bolted to the top of the feeding pipe (402), and the material baffle plate (6) is made of stainless steel.
5. The casting and molding device for producing high chromium cast iron wear-resistant materials according to claim 3, characterized in that: A forming box (7) is provided on the inner side of the mold body (505), and the forming box (7) is made of stainless steel.
6. The casting and molding device for producing high chromium cast iron wear-resistant materials according to claim 3, characterized in that: A tube cover (8) is provided on the top of the liquid adding tube (502), and a sealing ring (9) is embedded inside the tube cover (8).
7. The casting and molding device for producing high chromium cast iron wear-resistant materials according to claim 1, characterized in that: The bottom of the base plate (1) is provided with support legs (10), and the support legs (10) are evenly distributed at the four corners of the bottom of the base plate (1).
8. The casting and molding device for producing high chromium cast iron wear-resistant materials according to claim 7, characterized in that: The bottoms of the support legs (10) are bonded with protective pads (11), and the protective pads (11) are made of rubber.