High-precision corrosion-resistant valve production equipment

By designing a high-precision corrosion-resistant valve production equipment and using a motor-driven rotating rod and a hydraulic cylinder-driven drilling chassis, the problems of unstable valve clamping and poor iron filing processing in the prior art are solved, and stable clamping of the valve and effective iron filing treatment are achieved, ensuring the safety of the processing process and the cleanliness of the environment.

CN222806139UActive Publication Date: 2025-04-29HUNAN WUWEI PIPE IND CO LTD
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Patent Information

Application Number
CN202421459517.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-29
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The prior art cannot provide the effect of clamping and fixing on the valve, resulting in the valve being easily damaged during processing and it is difficult to effectively collect and process metal iron filings, causing environmental pollution.

Method used

A high-precision corrosion-resistant valve production equipment is designed, and the motor drives the rotating rod to drive the pulling rod and the fixing groove to slide, achieving the effect of clamping and fixing the valve, and driving the drilling chassis and protective components through hydraulic cylinders to ensure the stability and safety of the drilling process.

Benefits of technology

The stable clamping of the valve is achieved, reducing the risk of valve damage, and effectively collecting and handling metal iron filings through protective components and cleaning components, avoiding environmental pollution and equipment damage.

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Abstract

The utility model relates to the technical field of valve processing, and discloses high-precision corrosion-resistant valve production equipment which is characterized in that the bottom end of an operation box is fixedly connected with a collecting box, the inner wall of the operation box is fixedly connected with an operation table, the top end of the operation table is fixedly connected with a placing plate, and the left end and the right end of the operation table are fixedly connected with fixing blocks; sliding rods are fixedly connected to the front ends and the rear ends of the ends, close to each other, of the two fixing blocks, fixing grooves are slidably connected to the outer portions of the sliding rods, a fixing box is fixedly connected to the bottom end of the operation table, a motor is fixedly connected to the interior of the fixing box, and a rotating rod is fixedly connected to the driving end of the motor; the two ends of the rotating rod are rotationally connected with pulling rods. According to the valve clamping device, the fixing groove slides outside the sliding rod, when the motor is started, the rotating rod can drive the pulling rod to move, the pulling rod drives the fixing groove to move on the sliding rod, and the fixing groove can clamp a valve through the motor.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve production, in particular to high-precision corrosion-resistant valve production equipment. Background Art

[0002] A high-precision corrosion-resistant valve production equipment is used to manufacture valve products with high precision and corrosion resistance to meet the industrial field's demand for safe, reliable and long-life valves. This equipment is mainly used to process and produce various types of valves, such as ball valves, butterfly valves, gate valves, stop valves, etc., which are usually used in chemical, petroleum, natural gas, electricity and other fields.

[0003] After searching: Chinese patent with Chinese announcement number CN214134122U discloses a pressure-reducing butterfly valve production and processing equipment, including a collecting box, an upper outer surface of the collecting box is fixedly connected to an operating table, and the upper outer surface of the operating table is symmetrically fixedly connected to columns, and the upper outer surface of the columns is fixedly connected to a hydraulic cylinder, a cross plate is arranged between the two columns, and the middle part of the lower outer surface of the cross plate is fixedly connected to a drilling machine box and a drilling drill bit in sequence, and collecting chambers are opened on the left and right sides of the interior of the collecting box, and the collecting chamber is communicated with the collecting slot, and an active groove is opened on the upper outer surface of the operating table at a position corresponding to the drilling drill bit. The device structure can effectively buffer the collision force of the drilling drill bit at the moment of contact with the valve drilling hole, effectively reduce the probability of accidental damage to the valve, and at the same time can effectively collect and process the metal iron filings generated during the drilling process, avoid pollution of the processing environment, and reduce damage to external equipment, but cannot provide the effect of clamping and fixing the valve.

[0004] The above patent embodiment records that "the upper outer surface of the collection box is fixedly connected to an operating table, and the upper outer surface of the operating table is symmetrically fixedly connected to columns, and the upper outer surface of the columns is fixedly connected to a hydraulic cylinder, a horizontal plate is arranged between the two columns, and the middle part of the lower outer surface of the horizontal plate is fixedly connected to a drilling machine box and a drilling drill bit in sequence, and a collection chamber is opened on the left and right sides of the interior of the collection box, and the collection chamber is communicated with the collection slot, and a movable groove is opened on the upper outer surface of the operating table at a position corresponding to the drilling drill bit. The device structure can effectively buffer the collision force of the drilling drill bit at the moment of contact with the valve drilling, effectively reduce the probability of accidental damage to the valve, and at the same time can effectively collect and process the metal iron filings generated during the drilling process, avoid pollution of the processing environment, and reduce damage to external equipment". Although the above patent can process valves, the specific use cannot provide a clamping and fixing effect for the valve. For this reason, a high-precision corrosion-resistant valve production equipment is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-precision corrosion-resistant valve production equipment, aiming to improve the problem that the prior art cannot provide clamping and fixing for the valve.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The cam is connected with the control cabinet, and the control cabinet is connected with the control cabinet. The control cabinet is connected with the control cabinet in a forward direction and the control cabinet is connected with the control cabinet. The control cabinet is connected with the control cabinet in a reverse direction and the control cabinet is connected with the control cabinet.

[0008] As a further description of the above technical solution:

[0009] The protection assembly includes a fixed plate, the fixed plate is fixedly connected to the driving end of the motor, the four corners of the lower end of the fixed plate are fixedly connected to fixed rods, the outsides of the four fixed rods are sleeved with springs, the other ends of the four fixed rods are fixedly connected to a movable plate, and the outside of the movable plate is slidably connected to a sliding box;

[0010] As a further description of the above technical solution:

[0011] The cleaning assembly includes an air pump, which is fixedly connected to the right side of the collection box, a hose is fixedly connected to the top of the air pump, and a nozzle is fixedly connected to the other end of the hose;

[0012] As a further description of the above technical solution:

[0013] One end of the spring is fixedly connected to one side of the fixed plate, and the other end of the spring is fixedly connected to one side of the sliding box;

[0014] As a further description of the above technical solution:

[0015] The outer wall of the movable plate slides on the inner wall of the sliding box, and the sliding box slides outside the fixed rod;

[0016] As a further description of the above technical solution:

[0017] The far end of the pulling rod slides on both sides of the placement plate, and the shape of the fixing groove is arc-shaped;

[0018] As a further description of the above technical solution:

[0019] The front end of the collection box is rotatably connected with a sealing door, and the front end of the sealing door is fixedly connected with a handle.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, the motor is started to drive the rotating rod at the motor driving end to rotate, and pull rods are fixed at both ends of the rotating rod, and the other ends of the two pull rods are fixed to the bottom end of the fixed groove, the motor is fixed inside the fixed box, the fixed box is fixed to the bottom of the operating table, and there are fixed blocks on both sides of the top of the fixed table, and a sliding rod is fixed on the side close to the fixed block, and the fixed groove slides on the outside of the sliding rod. When the motor is started, the rotating rod will drive the pull rod to move, and the pull rod drives the fixed groove to move on the sliding rod, so that the motor can be used to make the fixed groove clamp the valve.

[0022] 2. In the utility model, by squeezing the spring, the sliding box has a certain resilience under the action of the spring, a fixed rod is arranged inside the spring, the fixed rod is fixed on the top of the sliding box, a sliding plate is arranged inside the sliding box, and the other end of the fixed rod is fixed on the top of the movable plate. When the drill bit descends to work, the sliding box can block the flying chips when the drill bit is drilling, and can effectively provide a certain protection effect for the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional schematic diagram of a high-precision corrosion-resistant valve production equipment proposed by the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of a rotating rod of a high-precision corrosion-resistant valve production equipment proposed by the utility model;

[0025] Figure 3 This is a structural schematic diagram of a drilling machine box for high-precision corrosion-resistant valve production equipment proposed by the utility model;

[0026] Figure 4 This is a structural schematic diagram of a sliding box of a high-precision corrosion-resistant valve production equipment proposed by the utility model;

[0027] Figure 5 This is a schematic diagram of the structure of an air pump for a high-precision corrosion-resistant valve production equipment proposed by the utility model;

[0028] Figure 6The utility model provides a schematic structural diagram of a placement plate for high-precision corrosion-resistant valve production equipment.

[0029] Legend:

[0030] 1. Operation box; 2. Sealed door; 3. Operation table; 4. Placement plate; 5. Fixed block; 6. Sliding rod; 7. Fixed slot; 8. Fixed box; 9. Motor; 10. Rotating rod; 11. Pull rod; 12. Hydraulic cylinder; 13. Drilling box; 14. Drill bit; 15. Fixed plate; 16. Fixed rod; 17. Spring; 18. Movable plate; 19. Sliding box; 20. Air pump; 21. Hose; 22. Nozzle; 23. Collection box. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1 , Figure 2 , Figure 6, an embodiment provided by the utility model: a high-precision corrosion-resistant valve production equipment, including an operation box 1, a collecting box 23 is fixedly connected to the bottom end of the operation box 1, which is located at the fixed connection at the bottom end of the operation box 1 and is used to collect waste or waste liquid generated during the processing process for subsequent treatment or recycling, an operation table 3 is fixedly connected to the inner wall of the operation box 1, which is located at the fixed connection at the inner wall of the operation box 1, providing an operator with a platform for operating and controlling equipment, including a control panel, buttons, switches, etc., a placement plate 4 is fixedly connected to the top of the operation table 3, which is a component fixedly connected to the top of the operation table 3, used to place valves, the left and right ends of the operation table 3 are fixedly connected with fixed blocks 5, located at the fixed connection at the left and right ends of the operation table 3, used to fix other components or provide additional support, the front and rear ends of the two fixed blocks 5 are fixedly connected with sliding rods 6 at the near end, and the sliding rods 6 are connected to the fixed blocks 5. The front and rear ends of the sliding rod 6 are fixedly connected to each other, which helps to support and adjust the position of other parts, thereby ensuring the accuracy and stability of the production process. The outer sliding connection of the sliding rod 6 is provided with a fixed groove 7, and the fixed groove 7 is slidably connected to the outer side of the sliding rod 6, which is used to fix the sliding rod 6 or other moving parts to ensure their stability and accuracy during the processing. The bottom end of the operating table 3 is fixedly connected with a fixed box 8, and the interior of the fixed box 8 is fixedly connected with a motor 9. The existence of the motor 9 indicates that the equipment has automated or semi-automated functions. The motor 9 may be used to drive certain parts of the equipment or perform specific process steps, such as automatic feeding, processing or adjustment. The driving end of the motor 9 is fixedly connected with a rotating rod 10, and the rotating rod 10 is used to transmit the rotational motion of the motor 9 to other parts. Both ends of the rotating rod 10 are rotatably connected with pull rods 11. This connection method is used to transmit the rotational motion to more distant parts or systems.

[0033] Reference Figure 1 , Figure 2 , Figure 3Both ends of the two pull rods 11 are rotatably connected to the bottom end of the fixed groove 7. This structural design is used to ensure that the movement trajectory of the pull rod 11 is stable and enables it to maintain the correct position and direction during the processing. The top of the operating box 1 is fixedly connected to a hydraulic cylinder 12. The existence of the hydraulic cylinder 12 indicates that the equipment uses hydraulic pressure to perform some process steps or actions. The driving end of the hydraulic cylinder 12 is fixedly connected to a drilling machine box 13. The drilling machine box 13 is a key component of the equipment and is used to perform drilling or other processing operations. The hydraulic cylinder 12 drives its movement to achieve precise processing. The bottom end of the drilling machine box 13 is fixedly connected to a drill bit 14. The drill bit 14 It is the working part of the drilling machine case 13, responsible for the actual drilling process. Its fixed connection indicates that the structural design of the equipment can ensure the stability and accuracy of the drilling process. The outside of the drilling machine case 13 is fixedly connected with a protective component. The existence of the protective component indicates that the equipment has taken operational safety into consideration and provides a protective cover, safety switch or other safety equipment to prevent the operator from being injured during the processing. The right side of the collection box 23 is fixedly connected with a cleaning component. The existence of the cleaning component indicates that the equipment has taken cleaning and maintenance of the production environment into consideration, including a dust suction device, a cleaning nozzle or other cleaning equipment to ensure environmental hygiene during the production process and the long-term stable operation of the equipment.

[0034] Reference Figure 2 , Figure 3 , Figure 4The protection component includes a fixed plate 15, which is fixedly connected to the driving end of the motor 9. The connection between the fixed plate 15 and the motor 9 ensures that the protection device is closely combined with the main driving components of the equipment, so that the protection device can work effectively following the movement of the equipment. The four corners of the lower end of the fixed plate 15 are fixedly connected with fixed rods 16. The fixed connection of the fixed rods 16 increases the stability and firmness of the protection device, ensuring that it will not loosen or shift during the operation of the equipment. The outside of the four fixed rods 16 are all sleeved with springs 17. The existence of the springs 17 is used to provide a certain flexibility and buffering effect to adapt to the vibration or impact during the movement of the equipment, and also to maintain the contact state of the fixed plate 15 with the equipment. The other ends of the four fixed rods 16 are fixedly connected with a movable plate 18. As a part of the protection device, the movable plate 18 has a movable or adjustable function so that the operator can approach the equipment or perform maintenance when necessary. The outer sliding of the movable plate 18 The movable plate 18 is movably connected with a sliding box 19. The existence of the sliding box 19 enables the movable plate 18 to move or adjust its position smoothly to meet different process or operation requirements and ensure its stability and accuracy during movement. The cleaning component includes an air pump 20. The air pump 20 is used to clean debris, dust or other debris generated in the equipment or production process to improve the cleanliness of the working environment and the reliability of the equipment. The air pump 20 is fixedly connected to the right side of the collection box 23. By fixedly connecting the air pump 20 with the collection box 23, a close combination of the cleaning device and the collection device is achieved, which is convenient for timely cleaning and collection of the generated waste. A hose 21 is fixedly connected to the top of the air pump 20. The hose 21 is used to transport the airflow generated by the air pump 20 to the area that needs to be cleaned, so as to effectively remove debris or debris. The other end of the hose 21 is fixedly connected with a nozzle 22. The nozzle 22 is the outlet part of the airflow, which is used to spray the airflow to the target area to achieve accurate cleaning and collection of the waste.

[0035] Reference Figure 1 , Figure 3One end of the spring 17 is fixedly connected to one side of the fixed plate 15. By fixing the spring 17 to the fixed plate 15, a close combination of the spring 17 and the protective device is achieved, so that the protective device can produce elastic rebound when subjected to external force, thereby protecting the equipment or operators. The other end of the spring 17 is fixedly connected to one side of the sliding box 19. The spring 17 is connected to the sliding box 19, so that the protective device has adjustable elastic characteristics, and the tightness or flexibility of the protective device can be adjusted as needed, thereby improving its applicability and effect. The outer wall of the movable plate 18 slides on the inner wall of the sliding box 19. Through the combination of the movable plate 18 and the sliding box 19, the movable function of the protective device is realized, so that it can be flexibly moved according to the operating status or operation requirements of the equipment, thereby ensuring the safety and convenience of the equipment during operation. The sliding box 19 slides on the outside of the fixed rod 16. The sliding box 19 is installed on the outside of the fixed rod 16 to ensure the stability and stability of the sliding box 19, so that the protective device can The equipment maintains a stable position and movement when it is running, thereby improving its reliability and effect. The far end of the pull rod 11 slides on both sides of the placement plate 4. The shape of the fixed groove 7 is arc-shaped. The fixed groove 7 is designed to be arc-shaped, which is conducive to the combination and movement of the protective device with other components, thereby improving the stability and flexibility of the protective device. At the same time, it can also reduce the friction and resistance during assembly, thereby improving the operating efficiency. The front end of the collection box 23 is rotatably connected to a sealing door 2, and a rotatably connected sealing door 2 is installed at the front end of the collection box 23, so that the collection box can be easily opened or closed, thereby facilitating the cleaning and treatment of waste. At the same time, the design of the sealing door 2 can prevent the waste from overflowing during the cleaning process, thereby maintaining the cleanliness and safety of the working environment. The front end of the sealing door 2 is fixedly connected to a handle, and a handle is installed at the front end of the sealing door 2, thereby facilitating the operator to open or close the sealing door 2, thereby improving the convenience and efficiency of the operation, thereby ensuring the tight closure of the sealing door 2, thereby preventing the leakage or overflow of waste, thereby ensuring the cleanliness and safety of the working environment.

[0036] Working principle: when the valve production equipment is needed, the valve is placed on the placement plate 4 in the operating box 1, and the motor 9 is started. The motor 9 will drive the rotating rod 10 at the driving end to rotate, and there are pull rods 11 at both ends of the rotating rod 10. The other end of the pull rod 11 is fixed to the lower end of the fixed groove 7. The rotation of the rotating rod 10 will drive the pull rod 11 to rotate, and the rotating rod 10 will drive the fixed groove 7 to slide on the outside of the slide rod 6, so as to achieve the effect of clamping and fixing the valve. There is a hydraulic cylinder 12 at the top of the operating box 1, and a drilling machine box 13 is provided at the driving end of the hydraulic cylinder 12. There is a drill bit 14 at the bottom of the drilling machine box 13. Start the hydraulic cylinder 12 to drive the drilling machine box 13 to move, and the hydraulic cylinder 12 A fixed plate 15 is fixed to the driving end, and fixed rods 16 are arranged at the lower ends of the four corners of the fixed plate 15. Springs 17 are arranged on the outside of the fixed rods 16. The other ends of the fixed rods 16 are fixed to the top of the movable plate 18, and the other ends of the springs 17 are fixed to the top of the sliding box 19. When the drill bit 14 descends to work, the sliding box 19 will wrap the entire valve. The spring 17 can make the sliding box 19 have a certain resilience, so that the waste chips generated by drilling will not fly around to avoid accidentally injuring workers. An air pump 20 is arranged on the right side of the receiving box 23, and a hose 21 is arranged on the top of the air pump 20. A nozzle 22 is arranged at the other end of the hose 21, and the nozzle 22 is fixed to the right side of the sliding box 19. When working, the waste chips on the surface of the valve can be blown off to avoid errors.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-precision corrosion-resistant valve production equipment, comprising an operating box (1), characterized in that: The bottom end of the operation box (1) is fixedly connected to a collection box (23), the inner wall of the operation box (1) is fixedly connected to an operation table (3), the top of the operation table (3) is fixedly connected to a placement plate (4), the left and right ends of the operation table (3) are fixedly connected to fixed blocks (5), the front and rear ends of the two fixed blocks (5) close to one end are fixedly connected to sliding rods (6), the outside of the sliding rods (6) is slidably connected to a fixing groove (7), the bottom end of the operation table (3) is fixedly connected to a fixing box (8), the inside of the fixing box (8) is fixedly connected to a motor (9), and the motor ( The driving end of the operating box (9) is fixedly connected to a rotating rod (10), both ends of the rotating rod (10) are rotatably connected to pulling rods (11), both ends of the two pulling rods (11) are rotatably connected to the bottom end of the fixed groove (7), the top end of the operating box (1) is fixedly connected to a hydraulic cylinder (12), the driving end of the hydraulic cylinder (12) is fixedly connected to a drilling machine box (13), the bottom end of the drilling machine box (13) is fixedly connected to a drill bit (14), the outside of the drilling machine box (13) is fixedly connected to a protective component, and the right side of the collecting box (23) is fixedly connected to a cleaning component.

2. The high-precision corrosion-resistant valve production equipment according to claim 1 is characterized by: The protection component comprises a fixed plate (15), wherein the fixed plate (15) is fixedly connected to the driving end of the motor (9), the four corners of the lower end of the fixed plate (15) are fixedly connected to fixed rods (16), the outsides of the four fixed rods (16) are sleeved with springs (17), the other ends of the four fixed rods (16) are fixedly connected to a movable plate (18), and the outside of the movable plate (18) is slidably connected to a sliding box (19).

3. The high-precision corrosion-resistant valve production equipment according to claim 1 is characterized by: The cleaning assembly comprises an air pump (20), wherein the air pump (20) is fixedly connected to the right side of the collection box (23), a hose (21) is fixedly connected to the top end of the air pump (20), and a nozzle (22) is fixedly connected to the other end of the hose (21).

4. The high-precision corrosion-resistant valve production equipment according to claim 2 is characterized by: One end of the spring (17) is fixedly connected to one side of the fixed plate (15), and the other end of the spring (17) is fixedly connected to one side of the sliding box (19).

5. The high-precision corrosion-resistant valve production equipment according to claim 2 is characterized by: The outer wall of the movable plate (18) slides on the inner wall of the sliding box (19), and the sliding box (19) slides on the outside of the fixed rod (16).

6. The high-precision corrosion-resistant valve production equipment according to claim 1 is characterized by: The far end of the pulling rod (11) slides on both sides of the placement plate (4), and the shape of the fixing groove (7) is arc-shaped.

7. The high-precision corrosion-resistant valve production equipment according to claim 1 is characterized by: The front end of the collection box (23) is rotatably connected to a sealing door (2), and the front end of the sealing door (2) is fixedly connected to a handle.

Citation Information

Patent Citations

  • Production and processing equipment for pressure-reducing butterfly valve

    CN214134122U