Welding fixing device for motorcycle part production
By designing a welding fixture for motorcycle exhaust pipes, the problem of overheating and alignment of exhaust pipes during welding is solved, and the stability and efficiency of welding are achieved.
Patent Information
- Application Number
- CN202420216096.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-01-30
AI Technical Summary
During the welding of motorcycle exhaust pipes, due to the thinner and larger area of the pipe wall, local overheating deformation is likely to occur during welding, and the existing handheld welding methods require long-term alignment, which increases the burden on staff and affects the welding quality.
A welding fixture for the production of motorcycle parts is designed, including a base plate, pillar, support plate, sliding mechanism, support mechanism and conveying mechanism, which can clamp and stabilize the two ends of the motorcycle exhaust pipe to reduce the hand burden of staff.
By clamping the exhaust pipe, the stability during welding is ensured, the burden on staff is reduced, and the welding quality and efficiency are improved.
Smart Images

Figure CN222806364U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motorcycle parts processing, in particular to a motorcycle parts production welding and fixing device. Background Art
[0002] The motorcycle exhaust pipe is an important part of the motorcycle engine system, which connects the engine cylinder and the external environment of the vehicle body. When processing and producing motorcycles, motorcycle exhaust pipe connection welding is required, which refers to connecting different parts of the exhaust pipe together by welding.
[0003] When welding a motorcycle exhaust pipe, the existing welding method is to place both ends of the exhaust pipe on a workbench and align them by hand, and then connect different parts of the exhaust pipe by welding methods such as electric welding, argon arc welding or gas shielded welding.
[0004] Since the wall of motorcycle exhaust pipe is usually thin and the area is large, the heat generated during welding can easily cause the pipe to overheat locally and deform, so the workers need to accurately control the welding points during welding. At the same time, this method requires a long time to align the two parts of the exhaust pipe, which will cause the workers to pay attention to the docking of the two exhaust pipes while welding, increasing the welding burden of the workers and affecting the subsequent welding effect. Utility Model Content
[0005] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
[0006] To this end, the purpose of the utility model is to propose a motorcycle parts production welding fixture, which can clamp the two ends of the motorcycle exhaust pipe, ensure the stability of the motorcycle exhaust pipe during welding, reduce the burden on the hands of the staff, and improve the subsequent welding quality and effect.
[0007] In order to achieve the above-mentioned purpose, the utility model proposes a motorcycle parts production welding and fixing device, comprising a base plate, a plurality of pillars, a support plate, two sliding mechanisms, two supporting mechanisms and two conveying mechanisms, wherein a plurality of the pillars are mounted on the base plate; the support plate is mounted on the pillars, and a slot is provided on the support plate; two sliding mechanisms are covered and mounted on the support plate, and the sliding mechanism comprises a shell and a slide bar, wherein tooth grooves are provided on both sides of the bottom of the shell; two slide bars are mounted on the inner wall of the shell; the sliding mechanism is slidably connected to the slide groove on the support plate through the slide bar; the two supporting mechanisms are relatively mounted on the two sliding mechanisms; the conveying mechanism is mounted on the bottom of the shell and meshed with the shell.
[0008] The motorcycle parts production welding fixture of the utility model can clamp the two ends of the motorcycle exhaust pipe, ensure the stability of the motorcycle exhaust pipe during welding, reduce the burden on the hands of workers, and improve the subsequent welding quality and effect.
[0009] In addition, the motorcycle parts production welding fixture proposed in the application may also have the following additional technical features:
[0010] Specifically, the transmission mechanism includes a first gear, a rotating motor, a support plate, a first mounting column, a linkage rod, a bearing ring, a second mounting column and a second gear, wherein the first gear and the second gear are connected by the linkage rod; the first gear and the second gear are respectively meshed and connected with the two sides of the bottom of the outer shell; the bearing ring is installed in the middle of the linkage rod; the output shaft of the rotating motor is connected to the center of the first gear, and the support plate is installed at the bottom of the rotating motor; the first mounting column is installed at the bottom of the support plate, and the second mounting column is installed at the bottom of the bearing ring.
[0011] Specifically, the support mechanism includes a first support rod, a clamping assembly and a second support rod, wherein the first support rod is "L"-shaped, the clamping assembly is installed on one side of the first support rod, and the second support rod is installed on the other side of the clamping assembly.
[0012] Specifically, the clamping assembly includes a cross bar, an expansion clamp, a spring, a rotating shaft and a pressure rod, wherein the cross bar is installed between the first support rod and the second support rod; a plurality of expansion clamps are rotatably connected to the cross bar through the rotating shaft; the spring is installed between the expansion clamp and the cross bar; and the pressure rod is installed on one side of the expansion clamp.
[0013] Specifically, a rotation support mechanism is provided on the shell, and the rotation support mechanism includes a thread groove and a screw rod, wherein the thread groove is provided on the surface of the shell, and the screw rod and the thread groove are threadedly connected; a support plate is installed on the screw rod.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0016] Figure 1 This is a schematic diagram of the structure of a welding and fixing device for producing motorcycle parts according to one embodiment of the utility model;
[0017] Figure 2It is a structural schematic diagram of a sliding mechanism of a motorcycle parts production welding fixture according to one embodiment of the utility model;
[0018] Figure 3 A schematic diagram of the structure of a conveying mechanism of a motorcycle parts production welding fixture device according to an embodiment of the utility model;
[0019] Figure 4 The present invention is a schematic structural diagram of a clamping assembly of a motorcycle parts production welding fixture according to an embodiment of the present invention.
[0020] As shown in the figure:
[0021] 1. Bottom plate; 2. Pillar; 3. Support plate; 31. Slide;
[0022] 4. sliding mechanism; 41. housing; 42. slide bar;
[0023] 5. Support mechanism; 51. First support rod; 52. Clamping assembly; 521. Crossbar; 522. Expansion clamp; 523. Spring; 524. Rotation shaft; 525. Pressure rod; 53. Second support rod;
[0024] 6. Transmission mechanism; 61. First gear; 62. Rotating motor; 63. Support plate; 64. First mounting column; 65. Linkage rod; 66. Bearing ring; 67. Second mounting column; 68. Second gear;
[0025] 7. Rotary support mechanism; 71. Threaded groove; 72. Screw. DETAILED DESCRIPTION
[0026] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.
[0027] The following describes the motorcycle parts production welding and fixing device according to the embodiment of the utility model in conjunction with the accompanying drawings.
[0028] like Figure 1-Figure 4 As shown, the motorcycle parts production welding and fixing device of the embodiment of the utility model may include a base plate 1, a plurality of pillars 2, a support plate 3, two sliding mechanisms 4, two supporting mechanisms 5 and two conveying mechanisms 6.
[0029] Among them, a plurality of pillars 2 are installed on the base plate 1 , and the support plate 3 is installed on the pillars 2 .
[0030] It can be understood that the pillars 2 are provided mainly for supporting the support plate 3 .
[0031] The support plate 3 is provided with a slot, and two sliding mechanisms 4 are mounted on the support plate 3 . The sliding mechanisms 4 include a housing 41 and a slide bar 42 .
[0032] There are tooth grooves on both sides of the bottom of the shell 41 , and two slide bars 42 are installed on the inner wall of the shell 41 . The sliding mechanism 4 is slidably connected with the slide groove 31 on the support plate 3 through the slide bars 42 .
[0033] It should be noted that the width of the support plate 3 matches the width of the housing 41, and the positions of the two slide bars 42 and the slide grooves 31 match each other, so that the housing 41 can slide freely on the surface of the support plate 3.
[0034] The two support mechanisms 5 are relatively mounted on the two sliding mechanisms 4. It should be noted that the motorcycle exhaust pipe can be fixed by the provided support mechanism 5, so as to ensure that the motorcycle exhaust pipe remains aligned during welding.
[0035] The transmission mechanism 6 is installed at the bottom of the housing 41 and is engaged and connected with the housing 41 .
[0036] It can be understood that the transmission mechanism 6 can move the housing 41 by engaging with two sides of the housing 41 .
[0037] Specifically, when it is necessary to weld the two parts of the motorcycle exhaust pipe, the two ends to be welded need to be placed on the two supporting mechanisms 5 respectively. At the same time, the pressure rod 525 is pushed upward by hand. At this time, the pressure rod 525 will drive the expansion clamp 522 to rotate toward the cross bar 521 and compress the spring 523. At this time, one end of the exhaust pipe is placed on the expansion clamp 522, and the two pressure rods 525 are slowly released. The spring 523 rebounds, so that the expansion clamp 522 fixes the inner wall of the exhaust pipe. The installation steps of the other part of the exhaust pipe are the same, thereby achieving the clamping and fixation of the motorcycle exhaust pipe.
[0038] Afterwards, the rotating motors 62 on both sides are controlled to rotate, and the rotating motors 62 will drive the first gear 61 to rotate. When the first gear 61 rotates, the second gear 68 will be driven to rotate through the linkage rod 65. The first gear 61 and the second gear 68 are respectively engaged with the two sides of the shell 41, thereby realizing the movement of the shell 41 on the surface of the support plate 3, so that the exhaust pipe components on both sides are close, thereby ensuring the stability of the motorcycle exhaust pipe during welding, reducing the burden on the hands of the staff, and improving the subsequent welding quality and effect.
[0039] Optionally, in an embodiment of the utility model, a rotation support mechanism 7 is provided on the shell 41 , and the rotation support mechanism 7 includes a thread groove 71 and a screw rod 72 , wherein the thread groove 71 is provided on the surface of the shell 41 , and the screw rod 72 and the thread groove 71 are threadedly connected.
[0040] Meanwhile, a pad support component can be installed on the screw rod 72. When the exhaust pipe is installed, the rotation of the screw rod 72 can be controlled to adjust the height of the extension of the screw rod 72 to support one side of the exhaust pipe, thereby enhancing the stability of the exhaust pipe.
[0041] In one embodiment of the present invention, Figure 3 As shown, the transmission mechanism 6 may include a first gear 61 , a rotating motor 62 , a support plate 63 , a first mounting column 64 , a linkage rod 65 , a bearing ring 66 , a second mounting column 67 and a second gear 68 .
[0042] The first gear 61 and the second gear 68 are connected via a linkage rod 65 , and the first gear 61 and the second gear 68 are meshedly connected with two sides of the bottom of the housing 41 , respectively.
[0043] It is understandable that the linkage rod 65 can link the rotation state of the first gear 61 and the second gear 68 to keep the two gears in a synchronous rotation state, thereby being able to simultaneously perform meshing movement on both sides of the housing 41 .
[0044] The bearing ring 66 is installed in the middle of the linkage rod 65 .
[0045] It should be noted that in order to maintain the balance between the two gears, the connection between the two gears needs to be supported. The bearing ring 66 provided does not affect the rotation of the linkage rod 65. At the same time, supporting the bearing ring 66 can achieve support for one side of the second gear 68, thereby enabling the first gear 61 and the second gear 68 to remain on the same horizontal line.
[0046] The output shaft of the rotating motor 62 is connected to the center of the first gear 61 , and the supporting plate 63 is installed at the bottom of the rotating motor 62 .
[0047] It should be noted that, in order to enable the two sliding mechanisms 4 to move relatively, when the two rotating motors 62 are installed, the output shafts of the two rotating motors 62 need to rotate in opposite directions.
[0048] The first mounting column 64 is mounted on the bottom of the support plate 63 , and the second mounting column 67 is mounted on the bottom of the bearing ring 66 .
[0049] It can be understood that the rotating motor 62 can be supported by the first mounting column 64, and the linkage shaft can be supported by the second mounting column 67.
[0050] In one embodiment of the present invention, Figure 4 As shown, the supporting mechanism 5 may include a first support rod 51 , a clamping assembly 52 and a second support rod 53 .
[0051] The first support rod 51 is in an "L" shape.
[0052] As a possible situation, a push rod motor may be provided at the bottom of the first support rod 51 to adjust the height of the first support rod 51 .
[0053] The applicant's consideration for this situation is that the connecting parts on both sides of the motorcycle exhaust pipe are not straight-cylindrical, so there may be a height difference in the spliced parts of the exhaust pipe after clamping it. At this time, the height of the first support rod 51 can be controlled by the push rod motor so that the two parts to be welded are at the same height.
[0054] The clamping assembly 52 is installed on one side of the first support rod 51 , and the second support rod 53 is installed on the other side of the clamping assembly 52 .
[0055] It can be understood that the second support rod 53 is used to support the exhaust pipe to prevent the exhaust pipe from falling due to an incomplete clamping step.
[0056] In one embodiment of the present invention, Figure 4 As shown, the clamping assembly 52 may include a cross bar 521 , an expansion clamp 522 , a spring 523 , a rotation shaft 524 and a pressure rod 525 .
[0057] Among them, the cross bar 521 is installed between the first support bar 51 and the second support bar 53, multiple expansion clamps 522 are rotatably connected to the cross bar 521 through the rotating shaft 524, the spring 523 is installed between the expansion clamp 522 and the cross bar 521, and the pressure rod 525 is installed on one side of the expansion clamp 522.
[0058] It should be noted that the component uses the elastic force of the spring 523 to open the expansion clip 522, thereby supporting the inner wall of the exhaust pipe. When designing the expansion clip 522, an arc can be set on the surface of the expansion clip 522 to fit the shape of the exhaust pipe, and a buffer sheet (such as a sponge sheet, etc.) can be installed on the surface of the expansion clip 522 to reduce the elastic force of the spring 523.
[0059] At the same time, when the expansion clamp 522 is expanded outward by the spring 523, the pressure rods 525 on both sides of the expansion clamp 522 are close to each other, so the distance between the pressure rods 525 will be smaller than the diameter of the exhaust pipe, which will not affect the clamping of the exhaust pipe.
[0060] In summary, the motorcycle parts production welding and fixing device of the embodiment of the utility model can clamp the two ends of the motorcycle exhaust pipe, ensure the stability of the motorcycle exhaust pipe during welding, reduce the burden on the hands of the workers, and improve the subsequent welding quality and effect.
[0061] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0062] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0063] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.
Claims
1. A welding fixture for motorcycle parts production, characterized in that: It includes a bottom plate, a plurality of pillars, a support plate, two sliding mechanisms, two supporting mechanisms and two transmission mechanisms, wherein: A plurality of the pillars are mounted on the base plate; The support plate is installed on the pillar, and a slot is formed on the support plate; The two sliding mechanisms are mounted on the support plate, and the sliding mechanisms include a housing and a slide bar, wherein: Tooth grooves are provided on both sides of the bottom of the shell; The two slide bars are mounted on the inner wall of the housing; The sliding mechanism is slidably connected with the sliding groove on the support plate through the sliding bar; The two supporting mechanisms are relatively mounted on the two sliding mechanisms; The transmission mechanism is mounted on the bottom of the housing and is meshedly connected to the housing; The transmission mechanism includes a first gear, a rotating motor, a support plate, a first mounting column, a linkage rod, a bearing ring, a second mounting column and a second gear, wherein: The first gear and the second gear are connected via the linkage rod; The first gear and the second gear are respectively meshed and connected with two sides of the bottom of the housing; The bearing ring is installed in the middle of the linkage rod; The output shaft of the rotating motor is connected to the center of the first gear, and the support plate is installed at the bottom of the rotating motor; The first mounting column is mounted on the bottom of the support plate, and the second mounting column is mounted on the bottom of the bearing ring; The support mechanism comprises a first support rod, a clamping assembly and a second support rod, wherein: The first support rod is "L"-shaped, the clamping assembly is installed on one side of the first support rod, and the second support rod is installed on the other side of the clamping assembly; The clamping assembly includes a crossbar, an expansion clamp, a spring, a rotating shaft and a pressure rod, wherein: The cross bar is installed between the first support bar and the second support bar; A plurality of the expansion clips are rotatably connected via the rotation shaft and the cross bar; The spring is installed between the expansion clamp and the crossbar; The pressure rod is installed on one side of the expansion clamp.
2. The motorcycle parts production welding and fixing device according to claim 1, characterized in that: The housing is provided with a rotation support mechanism, the rotation support mechanism comprises a thread groove and a screw, wherein the thread groove is provided on the surface of the housing, and the screw is threadedly connected to the thread groove; A supporting plate is installed on the screw rod.