Intelligent multifunctional machining center
By designing an intelligent multifunctional machining center in the CNC machining center, using components such as hydrophobic holes and liquid collecting buckets, the debris problem in the coolant is solved, the direct recycling and utilization of the coolant is achieved, and the processing efficiency is improved.
Patent Information
- Application Number
- CN202421590664.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-08
AI Technical Summary
When recycling coolant in existing CNC machining centers, the coolant is often accompanied by a large amount of debris, resulting in not being directly used for recycling and the treatment of coolant is time-consuming and labor-intensive.
Design an intelligent multifunctional machining center, including a housing, processing components, clamping mechanism, storage components and recycling components. The waste chips and coolant are separated through hydrophobic pores, and the coolant is filtered using a liquid collecting bucket and an electromagnetic filter to achieve separate storage and recycling of waste chips and coolant.
Effective separation and storage of waste chips and coolant is achieved, allowing the coolant to be directly recycled and utilized, reducing processing time and labor.
Smart Images
Figure CN222806632U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing, in particular to an intelligent multifunctional processing center. Background Art
[0002] The CNC machining center is mainly composed of machine tools, workbenches, CNC cabinets, operation panels, spindle boxes and other mechanisms. By setting the machining program on the operation panel, the spindle box can be controlled to drive the tool to perform precision machining on the metal to be processed on the workbench.
[0003] However, the CNC machining centers in the existing market will generate a large amount of waste chips during use. At the same time, coolant is needed to cool the workpiece during the machining process, and the coolant usually falls to the bottom of the machining center along with the waste chips. The coolant is usually collected and recycled, but the recycled coolant will be accompanied by a large amount of debris, so it is often not possible to recycle it directly, and the processing of the coolant is time-consuming and labor-intensive. Therefore, the existing machining centers have certain shortcomings.
[0004] In summary, it is necessary to invent an intelligent multifunctional machining center. Utility Model Content
[0005] To this end, the utility model provides an intelligent multifunctional machining center to solve the problem that the recovered coolant contains a large amount of debris, so it is often not possible to directly recycle it, and the processing of the coolant is time-consuming and labor-intensive.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent multifunctional machining center, comprising a shell, a machining component for machining a workpiece is arranged at the upper end of the shell, a clamping mechanism for fixing the workpiece is arranged inside the shell and below the machining component, a storage component for storing waste chips is arranged inside the shell and below the clamping mechanism, and a recovery component for filtering and recovering coolant is arranged inside the shell and below the storage component.
[0007] Preferably, a lifting mechanism is installed at the top of the outer wall of the shell, and the bottom output end of the lifting mechanism passes through the top of the inner wall of the shell and is fixed to the top of the processing component.
[0008] Preferably, a coolant tank is installed at the top of the outer wall of the shell and on both sides of the lifting mechanism, and a coolant spray pipe is fixed on both sides of the bottom of the processing component. The discharge end of the coolant tank is connected to the top of the coolant spray pipe through an infusion hose.
[0009] Preferably, the storage component includes a waste chip trough, both ends of which are installed on both sides of the inner wall of the shell and are located directly below the clamping mechanism, and waste chip storage boxes are fixed on both sides of the outer wall of the shell and at positions corresponding to the two ends of the waste chip trough, and both ends of the waste chip trough are connected to the side walls of the waste chip storage box.
[0010] Preferably, a drainage hole is opened at the bottom end of the inner wall of the waste chip trough, and a scraper is slidably connected to the inner wall of the waste chip trough and located above the drainage hole. Screws are installed on the front and rear sides of the outer wall of the waste chip trough through connecting plates, and both ends of the two screws are rotatably connected to the connecting plate.
[0011] Preferably, a driving motor is installed at one end of any connecting plate away from the screw, and the output shaft of the driving motor is fixed to the end of the screw. Threaded sliders are fixed on the front and rear sides of the outer wall of the scraper and at the corresponding positions of the screw. The opposite ends of the threaded sliders pass through the front and rear ends of the inner wall of the waste chip groove and are threadedly connected to the outer wall of the screw.
[0012] Preferably, the recovery component includes a liquid collecting hopper, the bottom end of the liquid collecting hopper is connected to a bottom drain port, the bottom drain port is bent backward, a waste liquid storage tank is provided at the rear end of the outer wall of the shell, a male plug that cooperates with the bottom drain port is provided above the front end of the inner wall of the waste liquid storage tank, and the inner wall of the bottom drain port is fixedly connected to the male plug.
[0013] Preferably, fixing strips are fixed on both sides of the inner wall of the shell and at the installation position of the liquid collecting hopper, and both sides of the outer wall of the liquid collecting hopper are slidably connected to the outer wall of the fixing strip by providing sliding grooves.
[0014] Preferably, an electromagnetic filter is installed at the upper end of the inner wall of the liquid collecting hopper, a power supply mechanism for supplying power to the electromagnetic filter is provided at the front end of the outer wall of the liquid collecting hopper, and a cover plate is hinged at the top open end of the waste liquid storage box.
[0015] The beneficial effects of the utility model are:
[0016] In the utility model, the waste chips generated by the workpiece processing and the used coolant will fall into the waste chip trough, and the waste chip trough will separate the waste chips from the coolant through the hydrophobic holes, and finally the waste chips contained in the coolant will be filtered through the cooperation of the liquid collecting hopper and the electromagnetic filter, so that the device can store the waste chips and coolant separately, and the device can directly recycle the coolant, which is more convenient for personnel to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the external structure of the utility model in the front view direction;
[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in the front view direction;
[0019] Figure 3 It is a schematic diagram of a part of the structure in the top view of the utility model;
[0020] Figure 4 It is a schematic diagram of a part of the structure of the waste chip trough in the utility model when viewed from the top;
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the liquid collecting bucket in the utility model as viewed from the rear;
[0022] Figure 6 For this utility model Figure 5 Schematic diagram of the three-dimensional structure after removing the electromagnetic filter.
[0023] In the figure: 100, shell; 110, lifting mechanism; 120, processing assembly; 200, coolant tank; 210, coolant spray pipe; 220, clamping mechanism; 300, waste chip trough; 310, screw; 320, drive motor; 330, waste chip storage box; 340, scraper; 341, threaded slider; 400, liquid collecting hopper; 410, electromagnetic filter; 420, bottom drain port; 430, waste liquid storage box; 431, cover plate. DETAILED DESCRIPTION
[0024] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0025] Refer to the attached Figure 1-6 The utility model provides a multifunctional machining center, including a shell 100, a machining assembly 120 for machining a workpiece is arranged at the upper end of the shell 100, a clamping mechanism 220 for fixing the workpiece is arranged inside the shell 100 and below the machining assembly 120, a lifting mechanism 110 is installed at the top of the outer wall of the shell 100, the bottom output end of the lifting mechanism 110 passes through the top of the inner wall of the shell 100 and is fixed to the top of the machining assembly 120, and the lifting mechanism 110 is arranged to drive the machining assembly 120 to move up and down, so that the machining assembly 120 can clamp the clamping mechanism 220 The clamped workpiece is machined, a coolant tank 200 is installed at the top of the outer wall of the shell 100 and on both sides of the lifting mechanism 110, and a coolant spraying pipe 210 is fixed on both sides of the bottom of the processing assembly 120, and the discharge end of the coolant tank 200 is connected with the top of the coolant spraying pipe 210 through an infusion hose, and the coolant is stored in the coolant tank 200, and the coolant tank 200 can spray the coolant on the workpiece processed by the processing assembly 120 through the coolant spraying pipe 210 during the machining process, and a delivery pump for delivering the coolant is provided at the bottom of the coolant tank 200;
[0026] A storage component for storing waste chips is provided inside the housing 100 and below the clamping mechanism 220. The storage component includes a waste chip groove 300. The two ends of the waste chip groove 300 are installed on both sides of the inner wall of the housing 100 and are located directly below the clamping mechanism 220. The waste chip groove 300 is provided to collect waste chips generated during processing. Waste chip storage boxes 330 are fixed on both sides of the outer wall of the housing 100 and at positions corresponding to the two ends of the waste chip groove 300. The two ends of the waste chip groove 300 are connected to the side of the waste chip storage box 330. The waste chip trough 300 is connected to the wall, and both ends of the waste chip storage box 330 are provided with openings, so that the waste chips can fall into the waste chip storage box 330 from both ends of the waste chip trough 300. The bottom end of the inner wall of the waste chip trough 300 is provided with a drain hole, and the drain hole is provided to allow the coolant to pass through the waste chip trough 300 and fall into the liquid collecting hopper 400. The inner wall of the waste chip trough 300 and the upper part of the drain hole are slidably connected with a scraper 340. The front and rear sides of the outer wall of the waste chip trough 300 are both installed with screws 310 through connecting plates. Both ends of the screw 310 are rotatably connected to the connecting plate, and a driving motor 320 is installed at one end of any connecting plate away from the screw 310, and the output shaft of the driving motor 320 is fixed to the end of the screw 310. Threaded sliders 341 are fixed at the front and rear sides of the outer wall of the scraper 340 and at the corresponding positions of the screw 310. The opposite ends of the threaded sliders 341 pass through the front and rear ends of the inner wall of the waste chip groove 300 and are threadedly connected to the outer wall of the screw 310, and the front and rear ends of the waste chip groove 300 are at the corresponding positions of the threaded sliders 341. A through groove is provided to prevent the front and rear outer walls of the waste chip trough 300 from hindering the movement of the threaded slider 341. Specifically, the drive motor 320 can drive the screw 310 to rotate after being powered on, and the scraper 340 provided on the screw 310 can move left and right on the inner wall of the waste chip trough 300 through the threaded slider 341 when the screw 310 rotates, so that the waste chips collected in the waste chip trough 300 can be transported to the waste chip storage box 330 through the openings provided at both ends of the waste chip trough 300, so that personnel can collect and clean the waste chips conveniently;
[0027] A recovery component for filtering and recovering the coolant is provided inside the shell 100 and below the storage component. The recovery component includes a liquid collecting hopper 400. The bottom end of the liquid collecting hopper 400 is connected to a bottom drain port 420. The bottom drain port 420 is bent backward. A waste liquid storage tank 430 is provided at the rear end of the outer wall of the shell 100. The waste liquid storage tank 430 is provided to collect the filtered coolant. A male plug that is matched with the bottom drain port 420 is provided above the front end of the inner wall of the waste liquid storage tank 430. The male plug is provided so that after the personnel inserts the liquid collecting hopper 400 horizontally into the inner wall of the shell 100, the bottom drain port 420 will be connected to the male plug, so that the filtered coolant will enter the waste liquid storage tank 430 through the bottom drain port 420 and the male plug for collection, and the cover plate 431 is provided to seal the top of the waste liquid storage tank 430. The inner wall of the bottom drain port 420 is fixedly connected to the male plug, and fixing strips are fixed on both sides of the inner wall of the shell 100 and at the installation position of the liquid collecting bucket 400. The outer walls of the liquid collecting bucket 400 are slidably connected to the outer walls of the fixing strips by opening a slide groove. The slide groove and the fixing strip are opened to facilitate personnel to fix the liquid collecting bucket 400 to the bottom of the inner wall of the shell 100. An electromagnetic filter 410 is installed on the upper end of the inner wall of the liquid collecting bucket 400. A power supply mechanism for powering the electromagnetic filter 410 is provided at the front end of the outer wall of the liquid collecting bucket 400, and the power supply mechanism can be a battery or an external power supply. A cover plate 431 is hinged at the top opening end of the waste liquid storage box 430, and the power supply mechanism is provided to energize the electromagnetic filter 410. The electromagnetic filter 410 will generate magnetic force after being energized, so that when the coolant flows into the liquid collecting bucket 400, the electromagnetic filter 410 can magnetically adsorb waste chips.
[0028] The use process of the utility model is as follows: first, a person can take out a workpiece for processing and fix the workpiece on the clamping mechanism 220, and then the lifting mechanism 110 will drive the processing assembly 120 to move downward, so that the processing assembly 120 can process the workpiece, and during the processing, the provided coolant tank 200 can spray the coolant on the workpiece processed by the processing assembly 120 through the coolant spraying pipe 210 during the machining process, so as to cool the processed workpiece;
[0029] The chips generated during the processing will fall into the waste chip groove 300, and the coolant will enter the liquid collecting bucket 400 through the hydrophobic hole, and the power supply mechanism can energize the electromagnetic filter 410, so that the electromagnetic filter 410 will generate magnetic force after being energized, so that when the coolant flows into the liquid collecting bucket 400, the electromagnetic filter 410 can magnetically adsorb the waste chips, and the coolant will fall into the waste liquid storage box 430 through the bottom drain port 420 and the male plug for collection;
[0030] When the accumulated debris in the waste chip trough 300 reaches a certain amount, the driving motor 320 can be powered on to drive the screw 310 to rotate. When the screw 310 rotates, the scraper 340 can move left and right on the inner wall of the waste chip trough 300 through the threaded slider 341, so that the waste chips collected in the waste chip trough 300 can be transported to the waste chip storage box 330 through the openings at both ends of the waste chip trough 300, so that personnel can collect and clean the waste chips.
[0031] After the liquid collecting hopper 400 has been used for a period of time, the personnel can open the door at the front end of the shell 100, and then pull the liquid collecting hopper 400 outward to separate the bottom drain port 420 from the male plug. The personnel can then cut off the power to the electromagnetic filter 410 and clean the debris collected by the electromagnetic filter 410. The personnel can also open the cover 431 to take out the coolant collected in the waste liquid storage box 430, so as to facilitate the recycling of the coolant.
[0032] The above is only a preferred embodiment of the utility model. Any person skilled in the art may modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.
Claims
1. An intelligent multifunctional machining center, comprising a housing (100), a machining assembly (120) for machining a workpiece being arranged at the upper end of the housing (100), and a clamping mechanism (220) for fixing the workpiece being arranged inside the housing (100) and below the machining assembly (120), wherein: A storage component for storing waste chips is provided inside the shell (100) and below the clamping mechanism (220), and a recovery component for filtering and recovering coolant is provided inside the shell (100) and below the storage component.
2. The intelligent multifunctional machining center according to claim 1, characterized in that: A lifting mechanism (110) is installed at the top of the outer wall of the shell (100), and a bottom output end of the lifting mechanism (110) passes through the top of the inner wall of the shell (100) and is fixed to the top of the processing assembly (120).
3. The intelligent multifunctional machining center according to claim 2, characterized in that: A coolant tank (200) is installed at the top of the outer wall of the shell (100) and on both sides of the lifting mechanism (110), and a coolant spray pipe (210) is fixed on both sides of the bottom of the processing component (120), and the discharge end of the coolant tank (200) is connected to the top of the coolant spray pipe (210) through an infusion hose.
4. The intelligent multifunctional machining center according to claim 1, characterized in that: The storage component comprises a waste chip trough (300), the two ends of which are mounted on the inner wall of the shell (100) and are located directly below the clamping mechanism (220), and waste chip storage boxes (330) are fixed on the outer wall of the shell (100) and at positions corresponding to the two ends of the waste chip trough (300), and the two ends of the waste chip trough (300) are connected to the side walls of the waste chip storage box (330).
5. The intelligent multifunctional machining center according to claim 4, characterized in that: A drainage hole is provided at the bottom end of the inner wall of the waste chip trough (300), a scraper (340) is slidably connected to the inner wall of the waste chip trough (300) and located above the drainage hole, and screw rods (310) are installed on the front and rear sides of the outer wall of the waste chip trough (300) through a connecting plate, and both ends of the two screw rods (310) are rotatably connected to the connecting plate.
6. The intelligent multifunctional machining center according to claim 5, characterized in that: A driving motor (320) is installed at one end of any of the connecting plates away from the screw (310), and the output shaft of the driving motor (320) is fixed to the end of the screw (310). Threaded sliders (341) are fixed to the front and rear sides of the outer wall of the scraper (340) and at positions corresponding to the screw (310), and the opposite ends of the threaded sliders (341) pass through the front and rear ends of the inner wall of the waste chip groove (300) and are threadedly connected to the outer wall of the screw (310).
7. The intelligent multifunctional machining center according to claim 1, characterized in that: The recovery component comprises a liquid collecting hopper (400), the bottom end of the liquid collecting hopper (400) is connected to a bottom drain port (420), and the bottom drain port (420) is arranged to be bent backwards. A waste liquid storage tank (430) is arranged at the rear end of the outer wall of the shell (100), and a male plug for matching and connecting with the bottom drain port (420) is provided at the upper part of the front end of the inner wall of the waste liquid storage tank (430), and the inner wall of the bottom drain port (420) is fixedly connected to the male plug.
8. The intelligent multifunctional machining center according to claim 7, characterized in that: Fixing strips are fixed on both sides of the inner wall of the shell (100) and at the installation position with the liquid collecting bucket (400), and both sides of the outer wall of the liquid collecting bucket (400) are slidably connected to the outer wall of the fixing strip by providing sliding grooves.
9. The intelligent multifunctional machining center according to claim 8, characterized in that: An electromagnetic filter (410) is installed at the upper end of the inner wall of the liquid collecting hopper (400), a power supply mechanism for supplying power to the electromagnetic filter (410) is provided at the front end of the outer wall of the liquid collecting hopper (400), and a cover plate (431) is hingedly connected to the top open end of the waste liquid storage box (430).