Supporting roller machining tool

By designing the supporting roller processing tooling, including automatic rotation and grinding mechanism, the problem of manual grinding in the prior art is solved, and efficient and automatic cleaning of welding scars is achieved.

CN222806736UActive Publication Date: 2025-04-29HEBEI ZHONGZHONG COLD ROLLING MATERIAL CO LTD
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Patent Information

Application Number
CN202421641664.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-29
Estimated Expiration
2034-07-12

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  • Figure CN222806736U_ABST
    Figure CN222806736U_ABST
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Abstract

The utility model discloses a back-up roll machining tool which comprises a supporting mechanism, a back-up roll is placed on the supporting mechanism, a rotating mechanism is arranged at the position, corresponding to a connecting shaft of the back-up roll, of the back-up roll, a polishing mechanism is arranged on the outer side of the connecting shaft at the two ends of the back-up roll, and the polishing mechanism comprises a support arranged on the outer side of the connecting shaft. A grinding head is arranged on the side, facing the connecting shaft, of the support, corresponds to the position of a welding seam on the connecting shaft, and is further matched with the shape of the welding position of the connecting shaft. The two sets of symmetrical polishing mechanisms are arranged on one side of the supporting roller, after welding machining of the supporting roller is completed, the supporting roller is driven to rotate under the cooperation of the supporting mechanisms and the rotating mechanism, meanwhile, the polishing mechanisms are controlled to automatically polish the position of a crator of the supporting roller, and the polishing efficiency is improved. In this way, manual operation of workers can be omitted, the workload of the workers is reduced, the crator cleaning efficiency is improved, and great convenience is brought to machining and production of the supporting roller.
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Description

Technical Field

[0001] The utility model relates to the technical field of support roller processing equipment, in particular to a support roller processing tool. Background Art

[0002] The support roller is an important component in the rolling mill. Its main function is to support the working roller or the intermediate roller to prevent the working roller from bending and deforming during the rolling process. The support roller mainly includes a roller body and a connecting shaft arranged on both sides of the roller body. When the connecting shaft itself is manufactured and connected to the roller body, the butt joints must be welded to ensure the stability of the entire support roller structure. After the connecting shaft is welded and fixed, a weld scar will be left at the weld seam. The weld scar will affect the flatness of the support roller surface, and the welding joint is very easy to oxidize and rust, so the weld scar needs to be polished and cleaned. At present, manual polishing is generally used during the polishing process, that is, the support roller is placed on a rotatable device, and the support roller is driven to rotate by the device, and the worker uses a grinder to polish the weld scar. Such polishing work requires workers to cooperate with the rotation frequency of the rotating equipment to perform the grinding operation. The entire grinding process is time-consuming and labor-intensive, which brings great inconvenience to the production and processing of the support roller. Utility Model Content

[0003] The purpose of the utility model is to avoid the deficiencies of the prior art and provide a support roller processing tooling, thereby effectively solving the deficiencies existing in the prior art.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a support roller processing tool, including a support mechanism, a support roller is placed on the support mechanism, a rotation mechanism is arranged at the position of the support roller corresponding to the connecting shafts at both ends of the support roller, and a grinding mechanism is arranged on the outer side of the connecting shafts at both ends of the support roller;

[0005] The grinding mechanism includes a bracket arranged outside the connecting shaft, and the bracket is provided with a grinding head on the side facing the connecting shaft, and the grinding head corresponds to the position of each weld on the connecting shaft, and the grinding head is also adapted to the shape of the welding part of the connecting shaft;

[0006] The grinding mechanism also includes a movable arm rod arranged on the bracket, the movable arm rod can move toward one side of the supporting roller, and the movable arm rod is provided with the grinding head at one end close to the connecting shaft, and the grinding head is detachably mounted on the movable arm rod.

[0007] Furthermore, the grinding head comprises a mounting block adapted to the outer shape of the welding seam of the connecting shaft, the mounting block is mounted on the end of the movable arm through a quick-release latch, and a grinding sheet is provided on the side of the mounting block facing the connecting shaft.

[0008] Furthermore, the movable arm is provided with a plug at its end, the mounting block is provided with a slot adapted to the plug, and the plug and the mounting block are provided with a socket in the vertical direction for facilitating the insertion of the quick-release pin.

[0009] Furthermore, the quick-release pin includes a pin rod inserted into the socket, the upper and lower ends of the pin rod extend out from the upper and lower ends of the mounting block respectively, the upper end of the pin rod is provided with a rod head, the part of the pin rod extending above the mounting block is sleeved with a telescopic spring, the upper end of the telescopic spring abuts against the lower end of the rod head, the lower end of the telescopic spring abuts against the top of the mounting block, the pin rod is provided with a convex head on one side of its lower end, a first slide groove is vertically provided on the mounting block at a position corresponding to the socket, and a second slide groove is vertically provided on the plug at a position corresponding to the socket, the first slide groove and the second slide groove are connected to each other to form a movable groove for facilitating the up and down sliding of the convex head.

[0010] Furthermore, a slot adapted to the protrusion is provided at the bottom of the mounting block at a position corresponding to the insertion hole, and the slot is provided at a side opposite to the position of the first sliding slot.

[0011] Furthermore, the bracket is provided with an adjusting cylinder at a side away from the connecting shaft, the movable arm is provided with a connecting transverse plate at an end away from the grinding head, and the piston rod of the adjusting cylinder is fixedly connected to the connecting transverse plate.

[0012] Furthermore, the bracket is provided with supporting guide rods at positions corresponding to both sides of the movable arm rod, and the supporting guide rods penetrate the connecting cross plate.

[0013] Furthermore, the supporting mechanism comprises a base, and rotating rollers are arranged on both sides of the base, and the supporting rollers are rotatably placed on the rotating rollers.

[0014] Furthermore, the rotating mechanism comprises a mounting frame, and a three-jaw chuck is provided on a side of the mounting frame facing the supporting roller, and the three-jaw chuck grasps the end of the connecting shaft.

[0015] The above technical scheme of the utility model has the following beneficial effects: the utility model arranges two groups of symmetrical grinding mechanisms on one side of the support roller. After the welding process of the support roller is completed, the support roller is driven to rotate under the cooperation of the support mechanism and the rotating mechanism. At the same time, the grinding mechanism is controlled to automatically grind the position of the weld scar of the support roller, which can save the manual operation of the staff, not only reduces the workload of the staff, but also improves the efficiency of welding scar cleaning, which brings great convenience to the processing and production of the support roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main plan structure of an embodiment of the utility model;

[0017] Figure 2 This is a schematic diagram of a partial top view of the planar structure of an embodiment of the utility model;

[0018] Figure 3 This is a schematic cross-sectional view of the installation of the grinding head according to the embodiment of the utility model. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned purposes, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0021] like Figure 1-3 As shown, a support roller processing tooling described in this embodiment includes a support mechanism 1, a support roller 2 is placed on the support mechanism 1, a rotating mechanism 4 is provided at the position of the support roller 2 corresponding to the connecting shafts 3 at both ends thereof, and a grinding mechanism is provided on the outer side of the connecting shafts 3 at both ends thereof;

[0022] The grinding mechanism includes a bracket 5 arranged outside the connecting shaft 3, and a grinding head 6 is arranged on the side of the bracket 5 facing the connecting shaft 3. The grinding head 6 corresponds to the position of each weld on the connecting shaft 3, and the grinding head 6 is also adapted to the shape of the welding part of the connecting shaft 3;

[0023] The grinding mechanism also includes a movable arm 7 arranged on the bracket 5, the movable arm 7 can move toward the support roller 2, and the movable arm 7 is provided with a grinding head 6 at one end close to the connecting shaft 3, and the grinding head 6 is detachably installed on the movable arm 7.

[0024] The grinding head 6 includes a mounting block 6 a adapted to the shape of the weld of the connecting shaft 3 . The mounting block 6 a is mounted on the end of the movable arm 7 through a quick-release latch 8 . A grinding sheet 6 b is provided on the side of the mounting block 6 a facing the connecting shaft 3 .

[0025] Preferably, the grinding sheet 6b is sandpaper or a grinding sheet.

[0026] The movable arm 7 is provided with a plug 9 at its end, and the mounting block 6a is provided with a slot adapted to the plug 9. The plug 9 and the mounting block 6a are provided with a socket in the vertical direction for facilitating the insertion of the quick-release latch 8.

[0027] The quick-release latch 8 includes a pin rod 8a inserted in the socket, the upper and lower ends of the pin rod 8a extend out from the upper and lower ends of the mounting block 6a respectively, the upper end of the pin rod 8a is provided with a rod head 8b, the part of the pin rod 8a extending above the mounting block 6a is sleeved with a telescopic spring 8c, the upper end of the telescopic spring 8c abuts against the lower end of the rod head 8b, the lower end of the telescopic spring 8c abuts against the top of the mounting block 6a, the pin rod 8a is provided with a convex head 8d on one side of its lower end, a first slide groove 10 is vertically provided on the mounting block 6a at the position corresponding to the socket, and a second slide groove 9a is vertically provided on the plug 9 at the position corresponding to the socket, the first slide groove 10 and the second slide groove 9a are connected to each other to form a movable groove for facilitating the up and down sliding of the convex head 8d.

[0028] The bottom of the mounting block 6 a is provided with a slot 11 matched with the protrusion 8 d at a position corresponding to the insertion hole. The slot 11 is provided at a side opposite to the position of the first sliding slot 10 .

[0029] Since the grinding sheet 6b is often worn out during the grinding work, it needs to be replaced. When installing the grinding head 6, firstly, the mounting block 6a of the grinding head 6 is plugged into the plug 9. After the plugging is completed, the mounting block 6a and the sockets on the plug 9 are connected to each other. Then, the pin rod 8a of the quick-release pin 8 is inserted along the socket. When inserting, align the convex head 8d at the lower end of the pin rod 8a with the first slide groove 10. In this way, when the pin rod 8a is inserted, the convex head 8d will move along the movable groove, so that the convex head 8d is The lower end of the mounting block 6a extends out, at this time, the rod head 8b at the upper end of the pin rod 8a compresses the telescopic spring 8c, and then the pin rod 8a is rotated to make its convex head 8d rotate to the slot 11, and then the pin rod 8a is released. Under the action of the telescopic spring 8c, the pin rod 8a is pulled upward, and the convex head 8d is plugged into the slot 11, so that the quick-loading latch 8 cannot rotate, and the grinding head 6 is also fixed on the plug 9 at the end of the movable arm rod 7. The entire disassembly and assembly work does not require the aid of tools, and the operation is very convenient, which greatly facilitates the disassembly and assembly of the grinding head 6.

[0030] The bracket 5 is provided with an adjusting cylinder 12 on the side away from the connecting shaft 3 , and the movable arm 7 is provided with a connecting transverse plate 13 on the end away from the grinding head 6 , and the piston rod of the adjusting cylinder 12 is fixedly connected to the connecting transverse plate 13 .

[0031] The bracket 5 is provided with support guide rods 14 at positions corresponding to both sides of the movable arm rod 7 . The support guide rods 14 penetrate through the connecting cross plate 13 . The support guide rods 14 can play a role in guiding and supporting the movable arm rod 7 .

[0032] The supporting mechanism 1 comprises a base 1a, rotating rollers 1b are arranged on both sides of the base 1a, and the supporting rollers 2 are rotatably placed on the rotating rollers 1b.

[0033] The rotating mechanism 4 comprises a mounting frame 4 a , and a three-jaw chuck 4 b is provided on the side of the mounting frame 4 a facing the supporting roller 2 , and the three-jaw chuck 4 b is grasped on the end of the connecting shaft 3 .

[0034] The working principle of the utility model is as follows: the support roller 2 is placed on the rotating roller 1b of the support mechanism 1, and then the three-jaw chuck 4b is controlled to grab the connecting shafts 3 at both ends of the support roller 2, the support mechanism 1 cooperates with the rotating mechanism 4 to control the support roller 2 to rotate, and then the piston rod of the adjusting cylinder 12 is controlled to be extended and retracted, and the adjusting cylinder 12 controls the movable arm 7 to move toward one side of the connecting shaft 3, thereby controlling the grinding head 6 at the end of the movable arm 7 to move to the weld of the connecting shaft 3, and the grinding sheet 6b on the grinding head 6 contacts the weld scar, and by controlling the overall rotation of the support roller 2, the grinding sheet 6b grinds the weld scar, and the whole process eliminates manual operation, which greatly improves the work efficiency of the post-weld processing of the support roller 2.

[0035] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A support roller processing tool, characterized in that: The supporting roller comprises a supporting mechanism, a supporting roller is placed on the supporting mechanism, a rotating mechanism is arranged at positions of the supporting roller corresponding to the connecting shafts at both ends of the supporting roller, and a grinding mechanism is arranged on the outer sides of the connecting shafts at both ends of the supporting roller; The grinding mechanism includes a bracket arranged outside the connecting shaft, and the bracket is provided with a grinding head on the side facing the connecting shaft, and the grinding head corresponds to the position of each weld on the connecting shaft, and the grinding head is also adapted to the shape of the welding part of the connecting shaft; The grinding mechanism also includes a movable arm rod arranged on the bracket, the movable arm rod can move toward one side of the supporting roller, and the movable arm rod is provided with the grinding head at one end close to the connecting shaft, and the grinding head is detachably mounted on the movable arm rod.

2. A support roller processing tool according to claim 1, characterized in that: The grinding head comprises a mounting block matched with the outer shape of the welding seam of the connecting shaft, the mounting block is mounted on the end of the movable arm through a quick-release latch, and a grinding sheet is arranged on the side of the mounting block facing the connecting shaft.

3. A support roller processing tool according to claim 2, characterized in that: The movable arm is provided with a plug at its end, the mounting block is provided with a slot adapted to the plug, and the plug and the mounting block are provided with a socket in the vertical direction for facilitating the insertion of the quick-release pin.

4. A support roller processing tool according to claim 3, characterized in that: The quick-release pin includes a pin rod inserted in the socket, the upper and lower ends of the pin rod extend out from the upper and lower ends of the mounting block respectively, the upper end of the pin rod is provided with a rod head, the part of the pin rod extending above the mounting block is sleeved with a telescopic spring, the upper end of the telescopic spring abuts against the lower end of the rod head, the lower end of the telescopic spring abuts against the top of the mounting block, the pin rod is provided with a convex head on one side of its lower end, a first slide groove is vertically provided on the mounting block at a position corresponding to the socket, and a second slide groove is vertically provided on the plug at a position corresponding to the socket, the first slide groove and the second slide groove are connected to each other to form a movable groove that facilitates the convex head to slide up and down.

5. A support roller processing tool according to claim 4, characterized in that: A slot matched with the convex head is arranged at the bottom of the mounting block at a position corresponding to the insertion hole, and the slot is arranged at a side opposite to the position of the first sliding slot.

6. The support roller processing tool according to claim 2, characterized in that: The bracket is provided with an adjusting cylinder at one side away from the connecting shaft, the movable arm is provided with a connecting transverse plate at one end away from the grinding head, and the piston rod of the adjusting cylinder is fixedly connected to the connecting transverse plate.

7. A support roller processing tool according to claim 6, characterized in that: The bracket is provided with supporting guide rods at positions corresponding to both sides of the movable arm rod, and the supporting guide rods penetrate the connecting transverse plate.

8. The support roller processing tool according to claim 1, characterized in that: The supporting mechanism comprises a base, and rotating rollers are arranged on both sides of the base, and the supporting rollers are rotatably placed on the rotating rollers.

9. A support roller processing tool according to claim 7, characterized in that: The rotating mechanism comprises a mounting frame, and a three-jaw chuck is arranged on a side of the mounting frame facing the supporting roller, and the three-jaw chuck grasps the end of the connecting shaft.