Auxiliary assembly tool and system for air compressor
By designing air compressor-assisted assembly tooling with movable support components and lifting platforms, the problems of poor versatility and safety hazards of traditional assembly tooling are solved, and the assembly needs of adapting to different models of air compressors are achieved, reducing production costs and improving operational safety.
Patent Information
- Application Number
- CN202421785087.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The assembly and tooling of traditional air compressors is designed in a targeted manner, and it cannot be adapted to different models of air compressors, and it is poor in versatility; and when installing the bottom parts of the entire machine, employees have serious safety hazards.
An air compressor auxiliary assembly tool is designed, including a platform, a first support assembly and a second support assembly. Through movable support components and drive devices, different types of air compressors can be adapted, and operating convenience and safety can be improved by lifting the platform.
It realizes the versatility of air compressor assembly and tooling, adapts to different models of air compressors, reduces production costs and improves employee operation safety.
Smart Images

Figure CN222806919U_ABST
Abstract
Description
Technical Field
[0001] The exemplary embodiments of the present application generally relate to the technical field of air compressor auxiliary assembly tools, and in particular, to an air compressor auxiliary assembly tool and an air compressor auxiliary assembly system. Background Art
[0002] During the overall assembly of the air compressor, it is usually necessary to use assembly tools to assemble the motor, gearbox and / or air compressor mainframe and other parts together to form the air compressor. Traditionally, the corresponding assembly tools are usually designed for specific types of air compressors. Such targeted assembly tools are usually not suitable for assembling other types of air compressors and have poor versatility. When installing the bottom parts of the whole machine, the connected motor, gearbox and / or air compressor mainframe need to be hoisted as a whole. There are serious safety hazards when employees stand under the overhead crane for installation. Utility Model Content
[0003] The purpose of the present application is to provide an air compressor auxiliary assembly tool and an air compressor auxiliary assembly system to solve or at least partially solve the above-mentioned problems and / or other potential problems existing in the traditional air compressor assembly tool.
[0004] In the first aspect of the present application, an auxiliary assembly tool for an air compressor is provided. The tool comprises: a platform; a first support assembly, comprising at least one first support component, at least one first support component is movably arranged on the platform along a first direction, and at least one first support component is used to support the motor of the air compressor; a second support assembly, arranged on the platform and located on one side of the first support assembly in the first direction, the second support assembly comprises at least one second support component, at least one second support component is movably arranged on the platform along a second direction perpendicular to the first direction, and at least one second support component is used to support at least the gearbox and / or main machine of the air compressor; wherein at least one first support component and / or at least one second support component can be lifted and lowered in a vertical direction perpendicular to the first direction and the second direction.
[0005] In some embodiments, a first guide rail portion extending along a first direction is provided on the top of the platform, and at least one first supporting component is slidably connected to the first guide rail portion.
[0006] In some embodiments, the first support assembly further includes at least one first driving device, and the at least one first driving device is respectively connected to the at least one first support component in a driving manner so as to be able to respectively drive the at least one first support component to move along the first direction.
[0007] In some embodiments, at least one first supporting component includes a first bracket and a second bracket arranged along a first direction.
[0008] In some embodiments, the first bracket and the second bracket respectively include an upper cross beam, a lower cross beam and at least one vertical beam, the upper cross beam and the lower cross beam are arranged opposite to each other, at least one vertical beam is arranged between the upper cross beam and the lower cross beam, and at least one vertical beam is arranged along the second direction.
[0009] In some embodiments, at least one positioning block capable of moving along the second direction is disposed on the top of the first supporting component.
[0010] In some embodiments, the at least one positioning block includes two wedge-shaped positioning blocks, and the tips of the two wedge-shaped positioning blocks are opposite to each other.
[0011] In some embodiments, a positioning groove is provided at a middle portion of a top portion of at least one first supporting component in the second direction.
[0012] In some embodiments, a strap for fixing the motor is provided on the top of at least one first supporting component.
[0013] In some embodiments, a second guide rail portion extending along the second direction is disposed on the top of the platform, and at least one second supporting component is slidably connected to the second guide rail portion.
[0014] In some embodiments, the second support assembly further includes at least one second driving device, and the at least one second driving device is respectively connected to the at least one second support component in a driving manner so as to be able to respectively drive the at least one second support component to move along the second direction.
[0015] In some embodiments, at least one second supporting member is respectively formed by a telescopic rod.
[0016] In some embodiments, the at least one second supporting component includes a first telescopic rod and a second telescopic rod arranged along the second direction.
[0017] In some embodiments, the platform is a lifting platform that can be lifted and lowered in a vertical direction.
[0018] In a second aspect of the present application, an air compressor auxiliary assembly system is provided, which includes a control device and an air compressor auxiliary assembly tool as described in any of the above embodiments, wherein the control device is used to control the movement of at least one first support component and at least one second support component.
[0019] The air compressor auxiliary assembly tooling of the embodiment of the present application can adapt to the assembly requirements of air compressors of different models, and can assist in the overall assembly of air compressors of different signals, thereby eliminating the cost of designing corresponding auxiliary assembly tooling for air compressors of different models, which is beneficial to reducing the production cost of air compressors. It is also beneficial to reduce the number of auxiliary assembly tooling stored in the production workshop, thereby saving space for the production frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and other features, advantages and aspects of the embodiments of the present application will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. In the accompanying drawings, the same or similar reference numerals represent the same or similar elements, wherein:
[0021] Figure 1 An exemplary structural schematic diagram of an air compressor auxiliary assembly system according to some embodiments of the present disclosure is shown;
[0022] Figures 2 to 7 Structural schematic diagrams of air compressor auxiliary assembly tooling in different states according to some embodiments of the present disclosure are respectively shown.
[0023] Description of reference numerals:
[0024] 100-platform; 110-first guide rail portion; 111-first guide rail; 112-first slider; 120-second guide rail portion; 121-second guide rail; 122-second slider;
[0025] 200-first support assembly; 210-first support member; 211-first bracket; 212-second bracket; 213-positioning block; 214-inclined surface; 215-positioning groove; 216-binding strap; 217-lower beam; 218-vertical beam; 219-upper beam; 220-first driving device; 221-first motor; 222-first screw rod;
[0026] 300-second support assembly; 310-second support member; 311-first telescopic rod; 312-second telescopic rod; 320-second driving device; 321-second motor; 322-second screw rod;
[0027] 400-control equipment;
[0028] 510-motor; 520-gearbox; 530-host. DETAILED DESCRIPTION
[0029] The preferred embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the preferred embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.
[0030] As used herein, the term "including" and its variations mean open inclusion, i.e., "including but not limited to". Unless otherwise stated, the term "or" means "and / or". The term "based on" means "based at least in part on". The terms "an example embodiment" and "an embodiment" mean "at least one example embodiment". The term "another embodiment" means "at least one additional embodiment". The terms "first", "second", etc. may refer to different or the same objects.
[0031] The present disclosure provides an auxiliary assembly tool for an air compressor. Figures 1 to 5 As shown, the air compressor auxiliary assembly tool according to the embodiment of the present disclosure may include a platform 100 , a first support assembly 200 , and a second support assembly 300 .
[0032] The platform 100 serves as the basic structure of the air compressor auxiliary assembly tooling, and is used to carry the first support assembly 200 and the second support assembly 300. The platform 100 here can be constructed into different shapes or structures according to actual needs. In one example, the platform 100 may be a fixed platform 100. For example, the platform 100 is formed by a rectangular fixed structure or a square fixed structure, thereby serving as the base of the air compressor auxiliary assembly tooling. In another example, the platform 100 may be a lifting platform, so that the height of the first support assembly 200 and the second support assembly 300 can be adjusted. Exemplarily, the lifting platform may be a scissor-type lifting platform. When the staff needs to assemble the air compressor from a bird's-eye view, the height of the lifting platform can be lowered, such as Figures 2 to 3 When the worker needs to assemble the air compressor from an upward perspective, the height of the lifting platform can be increased, such as Figure 5 This is helpful to improve the convenience of operation.
[0033] The first support assembly 200 includes at least one first support component 210. The at least one first support component 210 is movably disposed on the platform 100 along a first direction, and the at least one first support component 210 is used to support the motor 510 of the air compressor. Figure 2 As shown. The at least one first support component 210 here may include one first support component 210, or may include a plurality of first support components 210. In the case where the first support assembly 200 includes a plurality of first support components 210, the plurality of first support components 210 may be arranged in sequence along the first direction, and the plurality of first support components 210 may be movably disposed on the platform 100 along the first direction, respectively. In this way, by adjusting the positions and spacings of the plurality of first support components 210, the first support assembly 200 can be used to support motors 510 of different models and sizes, thereby improving the versatility of the auxiliary assembly tooling.
[0034] The second support assembly 300 is disposed on the platform 100 and is located on one side of the first support assembly 200 in the first direction. The second support assembly 300 here can be disposed on any side of the first support assembly 200 in the first direction. The second support assembly 300 includes at least one second support component 310, which is movably disposed on the platform 100 along a second direction perpendicular to the first direction. The at least one second support component 310 is used to support at least the gear box 520 and / or the main machine 530 of the air compressor. Figure 3-6 shown.
[0035] Here, the at least one second supporting member 310 is at least used to support the gearbox 520 and / or the main machine 530 of the air compressor. It should be understood that in some cases, the air compressor may include a motor 510, a gearbox 520 and a main machine 530. In this case, the at least one second supporting member 310 can be used to support the gearbox 520, and can also be used to support the gearbox 520 and the main machine 530. In other cases, the air compressor may mainly include two parts, the motor 510 and the main machine 530. In this case, the at least one second supporting member 310 can be used to support the main machine 530 and the connecting flange, etc.
[0036] The second support assembly 300 here may include one second support component 310, or may include multiple second support components 310. In the case where the second support assembly 300 includes multiple second support components 310, the multiple second support components 310 may be arranged in sequence along the second direction, and the multiple second support components 310 may be movably arranged on the platform 100 along the second direction. In this way, not only can the gearbox 520 and / or the host 530 be stably supported, but also the second support assembly 300 can be adapted to gearboxes 520 and / or the host 530 of different models or sizes by adjusting the positions and spacings of the multiple second support components 310.
[0037] The first direction here can be any direction in the horizontal direction, and correspondingly, the second direction is a direction perpendicular to the first direction in the horizontal direction. For example, the top surface of the platform 100 can be rectangular. The extending direction of one side of the rectangle can be determined as the first direction, for example Figure 1 The extending direction of the other side of the rectangle can be determined as the second direction, for example Figure 1 The Y-axis direction.
[0038] The at least one first support member 210 and / or the at least one second support member 310 can be raised and lowered along a vertical direction perpendicular to the first direction and the second direction. The vertical direction here can be, for example, Figure 1Here, the at least one first support component 210 may be configured to be able to be lifted and lowered in the vertical direction, the at least one second support component 310 may be configured to be able to be lifted and lowered in the vertical direction, or both the at least one first support assembly 200 and the at least one second support component 310 may be configured to be able to be lifted and lowered in the vertical direction.
[0039] It is understandable that the motor 510 and the gear box 520 and / or the main machine 530 of different models of air compressors have different sizes in the first direction and the second direction. When the position of the second support assembly 300 in the first direction (e.g., the X-axis direction) remains unchanged, by adjusting the position of the first support assembly 200 in the first direction, the relative position relationship between the first support assembly 200 and the second support assembly 300 in the first direction can be adjusted, so as to adapt to the motor 510 of different models of air compressors, the relative position relationship between the gear box 520 and / or the main machine 530 in the first direction, and can also adapt to the differences in the center of gravity and support position of the motor 510 of different models. By adjusting the position of at least one of the second support assemblies 300 in the second direction, it is possible to adapt to the differences in the center of gravity and support position of the gear box 520 and / or the main machine 530 of different models. By adjusting the height of at least one of the first support assembly 200 and the second support assembly 300, the relative position of the first support assembly 200 and the second support assembly 300 in the vertical direction can be adjusted, thereby adapting to the different relative position relationships in the vertical direction of the motor 510 and the gear box 520 and / or the main machine 530 of different models of air compressors.
[0040] In this way, the air compressor auxiliary assembly tooling of the disclosed embodiment can be adapted to the assembly requirements of air compressors of different models, and can assist in the overall assembly of air compressors of different signals, thereby eliminating the cost of designing corresponding auxiliary assembly tooling for air compressors of different models, which is beneficial to reducing the production cost of the air compressor. It is also beneficial to reduce the number of auxiliary assembly tooling stored in the production workshop, thereby saving space for the production frame.
[0041] It should be noted that, in actual application, the motor 510 and the gear box 520 can be a split structure or an integrated structure. It is sufficient to support the motor 510 and the gear box 520 by adjusting the positions of the first support assembly 200 and the second support assembly 300.
[0042] It should also be noted that in actual application, the air compressor auxiliary assembly tool can be Figures 1 to 5The example shown is not provided with a support assembly for supporting the host machine 530 of the air compressor, and a third support assembly for supporting the host machine 530 may also be provided. For example, a third support assembly may be provided on a side of the second support assembly 300 away from the first support assembly 200, and the third support assembly may include at least one third support component, and the third support component may be movably provided on the platform 100 along the first direction and / or the second direction.
[0043] In some embodiments, a first rail portion 110 extending along a first direction is provided on the top of the platform 100, and at least one first support member 210 is slidably connected to the first rail portion 110. Alternatively or additionally, the first rail portion 110 may include one first rail 111 extending along the first direction, or may include multiple first rails 111 extending along the first direction. In the case where the first rail portion 110 includes multiple first rails 111, the multiple first rails 111 may be arranged along the second direction.
[0044] For example, Figure 2 As shown, the first rail section 110 may include three mutually parallel first rails 111, and the three first rails 111 may be arranged in sequence along the Y-axis direction, and a certain distance may be spaced between adjacent first rails 111. The bottom of the first support component 210 and the positions corresponding to the three first rails 111 may be respectively connected to first sliders 112, and the first sliders 112 are slidably connected to the corresponding first rails 111. In this way, the movement resistance of the first support component 210 is reduced.
[0045] It is understandable that the number of the first guide rails 111 is only exemplary. When actually needed, the number of the first guide rails 111 can be flexibly selected and configured according to actual needs, as long as the first support component 210 can be stably supported to move along the first direction.
[0046] In some embodiments, the first support member 210 may be equipped with a power source for driving itself to move in the first direction. For example, the first support member 210 may be provided with a driving mechanism for driving the first slider 112 to slide along the first guide rail 111. The first support member 210 itself may not be equipped with a power source.
[0047] In the case where the first support component 210 itself is not equipped with a power source, the first support assembly 200 may further include at least one first driving device 220. The at least one first driving device 220 is respectively connected to the at least one first support component 210 in a transmission manner so as to be able to drive the at least one first support component 210 to move along the first direction. In this way, the convenience of the air compressor auxiliary assembly tooling can be further improved.
[0048] Alternatively or additionally, the at least one first driving device 220 may include one first driving device 220, or may include multiple first driving devices 220. Alternatively or additionally, the at least one first driving device 220 may correspond to the at least one first supporting member 210 one by one, and each first driving device 220 is respectively connected to one first supporting member 210. In this way, each first driving device 220 can drive each first supporting member 210 to move independently along the first direction, which has high flexibility. Alternatively or additionally, each first driving device 220 can be connected to multiple first supporting members 210, and the first driving device 220 can drive multiple first supporting members 210 to move synchronously toward or relative to each other along the first direction.
[0049] There are many ways to implement the specific structure of the first driving device 220. In one example, Figure 3 As shown, the first driving device 220 may include a first motor 221 and a first screw rod 222. The first screw rod 222 may be disposed, for example, between two adjacent first guide rails 111 and may extend along a first direction. The first motor 221 may be transmission-connected to the first supporting member 210 via the first screw rod 222.
[0050] Of course, the first drive device 220 is only exemplary. In practical applications, the first motor 221 can also be connected to the first support member 210 through, for example, a gear rack mechanism, a connecting rod mechanism or other transmission mechanism. The first drive device 220 can also use other power sources such as hydraulic rods, pneumatic rods, etc.
[0051] In some embodiments, the at least one first support member 210 includes a first bracket 211 and a second bracket 212 arranged along the first direction. Alternatively or additionally, the first bracket 211 and the second bracket 212 can be slidably connected to the first guide rail portion 110, and the first bracket 211 and the second bracket 212 can be arranged along the first direction. For example, the second bracket 212 can be arranged between the first bracket 211 and the second support assembly 300, that is, the second bracket 212 can be arranged at a position relatively close to the second support assembly 300. Correspondingly, the first support assembly 200 may include two first driving devices 220.
[0052] For example, Figure 1As shown, the first bracket 211 may include a lower crossbeam 217 and an upper crossbeam 219 that are relatively arranged, and at least one vertical beam 218 that is arranged between the lower crossbeam 217 and the upper crossbeam 219. The lower crossbeam 217 may be connected to each first guide rail 111 through a slider. The at least one vertical beam 218 may be arranged along the second direction (e.g., the Y-axis direction), the bottom end of the vertical beam 218 may be connected to the lower crossbeam 217, and the top end of the vertical beam 218 may be connected to the upper crossbeam 219. The first bracket 211 may support the motor 510 of the compressor through the upper crossbeam 219. The second bracket 212 may also adopt the same or similar structure, and of course the second bracket 212 may also adopt a different structure.
[0053] Alternatively or additionally, the at least one vertical beam 218 may include one vertical beam 218 or a plurality of vertical beams. For example, the at least one vertical beam 218 may include two vertical beams 218, and the two vertical beams 218 are respectively arranged at two ends close to the lower cross beam 217.
[0054] In some embodiments, at least one positioning block 213 movable along the second direction may be provided on the top of the at least one first support member 210. During the assembly of the air compressor, the motor 510 may be fixed by the at least one positioning block 213 to improve the stability of the motor 510 during the assembly of the air compressor.
[0055] Alternatively or additionally, the at least one positioning block 213 may include one positioning block 213. The positioning block 213 may press against the motor 510 from one side of the motor 510 to achieve the purpose of fixing the motor 510. A positioning structure may also be provided on the top of the positioning block 213, and the motor 510 may be placed on the positioning block 213 to fix the motor 510 through the positioning structure.
[0056] Alternatively or additionally, the at least one positioning block 213 may include a plurality of positioning blocks 213. Exemplarily, the at least one positioning block 213 includes two positioning blocks 213, and the two positioning blocks 213 may be slidably connected to the upper crossbeam 219. In this way, after the motor 510 is placed in the middle of the upper crossbeam 219, the two positioning blocks 213 may respectively press the motor 510 against the opposite sides of the motor 510 in the second direction to prevent the motor 510 from moving during the assembly process.
[0057] Furthermore, the two positioning blocks 213 may be wedge-shaped, and the tips of the two wedge-shaped positioning blocks 213 are opposite to each other. During the assembly process, the two wedge-shaped positioning blocks 213 extend into the bottom of the motor 510 to press against the motor 510. The motor 510 not only applies a force in the second direction to the wedge-shaped positioning blocks 213, but also applies a downward force to the wedge-shaped positioning blocks 213, so that there is a large friction force between the positioning blocks 213 and the upper crossbeam 219, thereby preventing the two positioning blocks 213 from moving to the sides, thereby preventing the motor 510 from moving.
[0058] In some embodiments, a positioning groove 215 is provided in the middle of the top of the at least one first support member 210 in the second direction. During the assembly process, the motor 510 can be placed in the positioning groove 215, which can also fix the motor 510 to a certain extent, thereby preventing the motor 510 from moving during the assembly process.
[0059] Alternatively or additionally, the positioning groove 215 may be arc-shaped, so that the motor 510 with a cylindrical shape can be effectively fixed to improve the stability of such motor 510. For example, an arc-shaped positioning groove 215 may be provided in the middle of the upper crossbeam 219, and wedge-shaped positioning blocks 213 are respectively provided on both sides of the positioning groove 215. After the motor 510 is placed in the positioning groove 215 in the middle of the upper crossbeam 219, the positioning blocks 213 on both sides are moved to clamp the motor 510.
[0060] In some embodiments, the top of the at least one first support member 210 is provided with a strap 216 for fixing the motor 510. In this way, after the motor 510 is placed on the top of the first support member 210, the motor 510 can be tied and fixed by the strap 216 to prevent the motor 510 from moving, thereby improving the stability of the motor 510 during the assembly process. Alternatively or additionally, the two ends of the strap 216 can be connected to the two ends of the upper beam 219 respectively. After the motor 510 is clamped on the upper beam 219 by the positioning block 213, the motor 510 is further fixed by the strap 216 to prevent the motor 510 from shaking or moving during the subsequent assembly process.
[0061] For example, Figure 1-Figure 5 , the top of the first bracket 211 and the top of the second bracket 212 may be provided with a strap 216, respectively. The two ends of the strap 210 may be connected to the two ends of the upper crossbeam 219, respectively. After the motor 510 is placed on the top of the first bracket 211 and the second bracket 212, the motor 510 may be clamped from opposite sides by the wedge-shaped positioning blocks 213, respectively. Then, the motor 510 may be respectively bound and fixed by two straps 216, so that the motor 510 is firmly fixed to the top of the first bracket 211 and the second bracket 212. It can be understood that the strap 216 is not necessary, and in a specific implementation, it may also be as shown. Figure 6 It is shown that the strap 216 is not provided on the first support member 210 .
[0062] In some embodiments, the top of the platform 100 may be provided with a second rail portion 120 extending along the second direction, and the at least one second support member 310 may be slidably connected to the second rail portion 120. Alternatively or additionally, the second rail portion 120 may include one second rail 121 extending along the second direction, or may include multiple second rails 121 extending along the second direction. In the case where the second rail portion 120 includes multiple second rails 121, the multiple second rails 121 may be arranged along the first direction.
[0063] For example, Figure 2 As shown, the second guide rail portion 120 may include two second guide rails 121 parallel to each other. The bottom of the second support component 310 and the positions corresponding to the two second guide rails 121 are respectively connected with second sliders 122, and the second sliders 122 are slidably connected to the corresponding second guide rails 121. In this way, it is helpful to reduce the movement resistance of the second support component 310. It should be noted that in actual application, the second guide rail portion 120 may also include one second guide rail 121, three second guide rails 121, etc., and the specific configuration can be selected according to actual needs.
[0064] In some embodiments, the second support assembly 300 may further include at least one second driving device 320, and the at least one second driving device 320 is respectively connected to the at least one second support component 310 so as to drive the at least one second support component 310 to move along the second direction. In this way, the convenience of the auxiliary assembly tooling of the air compressor can be further improved.
[0065] Alternatively or additionally, the at least one second driving device 320 may include one second driving device 320, or may include a plurality of second driving devices 320. Alternatively or additionally, the at least one second driving device 320 may correspond to the at least one second supporting member 310 one by one, and each second driving device 320 is respectively connected to the corresponding second supporting member 310. In this way, each second driving device 320 can drive each second supporting member 310 to move independently along the second direction, which has high flexibility. Alternatively or additionally, each second driving device 320 may also be connected to a plurality of second supporting members 310, and the second driving device 320 may drive the plurality of second supporting members 310 to move synchronously toward or relative to each other along the second direction.
[0066] There are many ways to implement the specific structure of the second driving device 320. In one example, Figure 3As shown, the second driving device 320 may include a second motor 321 and a second screw rod 322. The second screw rod 322 may be disposed between the two second guide rails 121 and extend along the second direction. The second motor 321 may be transmission-connected to the second supporting member 310 via the second screw rod 322.
[0067] Of course, the first drive device 220 is only exemplary. In practical applications, the second motor 321 can also be connected to the second support member 310 through, for example, a gear rack mechanism, a connecting rod mechanism or other transmission mechanism. The second drive device 320 can also use other power sources such as hydraulic rods, pneumatic rods, etc.
[0068] In some embodiments, the at least one second support component 310 is formed by a telescopic rod. In this way, the at least one second support component 310 can be raised and lowered in the vertical direction to adjust the height of the gear box 520 and / or the main machine 530, thereby adjusting the relative position relationship between the motor 510 and the gear box 520 and / or the main machine 530 in the vertical direction to achieve the purpose of aligning the connection structure. Exemplarily, the at least one second support component 310 includes a first telescopic rod 311 and a second telescopic rod 312 arranged along the second direction. Alternatively or additionally, the telescopic rod may include but is not limited to a pneumatic telescopic rod, a hydraulic telescopic rod or an electric telescopic rod (also referred to as an electric push rod), etc.
[0069] The present disclosure also provides an air compressor auxiliary assembly system, see Figure 1 As shown, the air compressor auxiliary assembly system of the embodiment of the present disclosure includes a control device 400 and an air compressor auxiliary assembly tool as described in any embodiment. The control device 400 is used to control the movement of at least one first support component 210 and at least one second support component 310. In this way, the staff can operate the air compressor auxiliary assembly tool through the control device 400, which can further improve the convenience of operation. Alternatively or additionally, the control device 400 may be provided with operating components such as a touch screen, a button, a knob, a keyboard or a mouse.
[0070] In some embodiments, the control device 400 may determine the posture information corresponding to the selected predetermined model in response to receiving the selection operation of the predetermined model of the air compressor. Then, the control device 400 may control the movement of at least one first support component 210 and at least one second support component 310 based on the posture information.
[0071] Alternatively or additionally, the posture information here may include first posture information and second posture information. The control device 400 may control the at least one first support component 210 to move based on the first posture information, and may also control the at least one second support component 310 to move based on the second posture information.
[0072] Alternatively or additionally, the first posture information may include posture information of each first support component 210 in the at least one first support component 210 in the first direction. The control device 400 may control the position of each first support component 210 in the first direction based on the first posture information. Exemplarily, when the size of the motor 510 in the axial direction is large, the control device 400 may increase the distance between the first bracket 211 and the second bracket 212 and the second support assembly 300, and the control device 400 may also increase the distance between the first bracket 211 and the second bracket 212, such as Figure 1 When the size of the motor 510 in the axial direction is small, the control device 400 can control the first bracket 211 and the second bracket 212 to move to a position close to the second support assembly 300. In addition, the control device 400 can also reduce the distance between the first bracket 211 and the second bracket 212, such as Figure 7 shown.
[0073] Alternatively or additionally, the second posture information may include posture information in the second direction of each second supporting member 310 of the at least one second supporting member 310. The control device 400 may control the position of each second supporting member 310 in the second direction based on the second posture information.
[0074] Alternatively or additionally, the second posture information may also include posture information (also referred to as height information) of each second support component 310 in the at least one second support component 310 in the vertical direction. The control device 400 may also control the height of each second support component 310 in the vertical direction based on the second posture information. For example, when the required assembly height of the gear box 520 and / or the host 530 is relatively high, the height of the first telescopic rod 311 and the second telescopic rod 312 may be increased, such as Figure 6 When the required assembly height of the gear box 520 and / or the main machine 530 is relatively low, the heights of the first telescopic rod 311 and the second telescopic rod 312 can be reduced.
[0075] Alternatively or additionally, the position information may also include height information of the lifting platform. The control device 400 may control the height of the lifting platform according to the height information of the platform 100, so that the staff can complete the assembly of the air compressor at a suitable height.
[0076] In some embodiments, the control device 400 may control at least one first support component 210 to move to a first target position along a first direction, control at least one second support component 310 to move to a second target position along a second direction, and control at least one second support component 310 to move to a second target height lower than the first target height based on the posture information. Afterwards, the control device 400 may control at least one second support component 310 to rise to a first target height along a vertical direction in response to receiving a confirmation operation that the gearbox 520 and / or the host 530 are hoisted above the at least one second support component 310. The first target height here is the height that can support the gearbox 520 and / or the host 530 of the selected predetermined model, and the second target height is lower than the first target height, so the second target height cannot support the gearbox 520 and / or the host 530.
[0077] For example, Figure 1 As shown, the staff can select the model to be assembled from the predetermined models of the air compressor through, for example, a touch screen. The control device 400 can determine the posture information corresponding to the selected predetermined model in response to receiving the selection operation. The control device 400 can control the first bracket 211 and the second bracket 212 to move to their respective first target positions along the first direction. The control device 400 can also control the first telescopic rod 311 and the second telescopic rod 312 to move to their respective second target positions along the second direction, and the control device 400 can control the first telescopic rod 311 and the second telescopic rod 312 to move to a second target height lower than the first target height. Afterwards, the staff can hoist the motor 510 to the positioning groove 215 above the first bracket 211 and the second bracket 212, and clamp them through the positioning blocks 213 on both sides, and finally fix the motor 510 through the straps 216, as shown. Figure 2 shown.
[0078] The staff can hoist the gear box 520 and / or the main machine 530 above the first telescopic rod 311 and the second telescopic rod 312. Afterwards, the staff can perform a confirmation operation through the control device 400 or the attachment device of the control device 400. In response to the confirmation operation, the control device 400 can control the first telescopic rod 311 and the second telescopic rod 312 to rise to the first target height to support the gear box 520 and / or the main machine 530, such as Figure 3 shown.
[0079] Exemplarily, the first telescopic rod 311 and the second telescopic rod 312 may respectively include a fixed portion, a telescopic portion and a driving device, and the telescopic portion may be configured to be movably connected to the fixed portion along the length direction of the fixed portion. For example, the interior of the fixed portion may have a telescopic chamber and a telescopic opening connected to the telescopic chamber. One end of the telescopic portion may extend into the telescopic chamber through the telescopic opening, and the other end of the telescopic portion may extend out of the telescopic chamber through the telescopic opening. The driving device may be used to drive the telescopic portion to move relative to the fixed portion to adjust the length of the telescopic portion extending through the telescopic opening. The driving device may include but is not limited to a motor, a hydraulic system, a pneumatic system, and the like.
[0080] After that, the staff can also assemble other components such as the main engine 530 of the air compressor on the gear box 520 or the motor 510, such as Figure 4 If necessary, the staff can also control the lifting height of the lifting platform by controlling the device 400 or, for example, the pedal of the lifting platform, so as to facilitate the staff to complete the assembly work on the bottom side of the air compressor from an upward perspective.
[0081] In some embodiments, the posture information may also include height information of the lifting platform corresponding to the predetermined model of the air compressor. After completing the assembly work on the top and side of the air compressor, the staff can input a lifting instruction to the control device 400 through the control device 400 or an attached device of the control device 400. In response to receiving the lifting instruction, the control device 400 can control the lifting platform to rise to a third target height based on the height information of the lifting platform, so as to facilitate the staff to complete the assembly tooling on the bottom side of the air compressor from a style upward perspective.
[0082] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or technical improvements in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.
Claims
1. An air compressor auxiliary assembly tool, characterized in that: include: platform; A first support assembly, comprising at least one first support component, wherein the at least one first support component is movably disposed on the platform along a first direction, and the at least one first support component is used to support the motor of the air compressor; A second support assembly is arranged on the platform and is located on one side of the first support assembly in the first direction, the second support assembly comprises at least one second support component, the at least one second support component is movably arranged on the platform along a second direction perpendicular to the first direction, and the at least one second support component is at least used to support the gear box and / or the main machine of the air compressor; The at least one first supporting component and / or the at least one second supporting component can be lifted and lowered along a vertical direction perpendicular to the first direction and the second direction.
2. The air compressor auxiliary assembly tool according to claim 1, characterized in that: A first guide rail portion extending along the first direction is disposed on the top of the platform, and the at least one first supporting component is slidably connected to the first guide rail portion.
3. The air compressor auxiliary assembly tool according to claim 1, characterized in that: The first supporting assembly further comprises at least one first driving device, and the at least one first driving device is respectively connected to the at least one first supporting component in a driving manner so as to be able to respectively drive the at least one first supporting component to move along the first direction.
4. The air compressor auxiliary assembly tool according to claim 1, characterized in that: The at least one first supporting member includes a first bracket and a second bracket arranged along the first direction.
5. The air compressor auxiliary assembly tool according to claim 4, characterized in that: The first bracket and the second bracket respectively include an upper crossbeam, a lower crossbeam and at least one vertical beam, the upper crossbeam and the lower crossbeam are arranged opposite to each other, the at least one vertical beam is arranged between the upper crossbeam and the lower crossbeam, and the at least one vertical beam is arranged along the second direction.
6. The air compressor auxiliary assembly tool according to claim 1, characterized in that: At least one positioning block capable of moving along the second direction is disposed on the top of the first supporting component.
7. The air compressor auxiliary assembly tool according to claim 6, characterized in that: The at least one positioning block includes two wedge-shaped positioning blocks, and the tips of the two wedge-shaped positioning blocks are opposite to each other.
8. The air compressor auxiliary assembly tool according to claim 1, characterized in that: A positioning groove is provided at the middle of the top of the at least one first supporting component in the second direction.
9. The air compressor auxiliary assembly tool according to claim 1, characterized in that: A strap for fixing the motor is provided on the top of the at least one first supporting component.
10. The air compressor auxiliary assembly tool according to claim 1, characterized in that: A second guide rail portion extending along the second direction is disposed on the top of the platform, and the at least one second supporting component is slidably connected to the second guide rail portion.
11. The air compressor auxiliary assembly tool according to claim 1, characterized in that: The second supporting assembly further comprises at least one second driving device, and the at least one second driving device is respectively connected to the at least one second supporting component in a driving manner so as to be able to respectively drive the at least one second supporting component to move along the second direction.
12. The air compressor auxiliary assembly tool according to claim 1, characterized in that: The at least one second supporting member is respectively formed by a telescopic rod.
13. The air compressor auxiliary assembly tool according to claim 1, characterized in that: The at least one second supporting component includes a first telescopic rod and a second telescopic rod arranged along the second direction.
14. The air compressor auxiliary assembly tool according to claim 1, characterized in that: The platform is a lifting platform that can be lifted and lowered along the vertical direction.
15. An air compressor auxiliary assembly system, characterized in that: It comprises a control device and an air compressor auxiliary assembly tool as claimed in any one of claims 1 to 14, wherein the control device is used to control the movement of the at least one first supporting component and the at least one second supporting component.