Passenger car coupler knuckle suction tool
By designing the hook and tongue suction tooling for bus hooks and tongues, the automatic absorption and release of hooks and tongues is achieved using electric permanent magnet suction cups and intelligent elevators, the problem of high labor intensity and no semi-automation is achieved in the selection of bus hooks is solved, and the convenience and safety of the operation are improved.
Patent Information
- Application Number
- CN202421478646.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In the bus hook selection operation, the operators need to frequently carry heavy hook tongues, which is very labor-intensive, and the optional operation has not been semi-automated, resulting in frequent rotation of jobs.
A passenger car hook and tongue suction tool is designed, using an electric permanent magnet suction cup and an intelligent elevator, which automatically absorbs and releases the hook and tongue through button operation, reducing manual handling.
It reduces the labor intensity of workers, improves the convenience and safety of operations, realizes semi-automation of hook-and-tonguing operation, and reduces the need for job rotation.
Smart Images
Figure CN222807096U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of suction tooling, in particular to a suction tooling for a hook tongue of a passenger car coupler. Background Art
[0002] At present, when selecting the hook body and hook buffer of a passenger car coupler, the operator needs to move the hook tongue (35kg) from the hook tongue storage rack to the hook body on the selection table for selection test. If the test fails, it needs to be moved to the next hook body for selection test again. At present, the selection and matching operation of passenger car couplers mainly has the following characteristics:
[0003] 1. The operators carry the hook tongue, which is labor-intensive;
[0004] 2. The types of work in the selection operation need to be rotated frequently;
[0005] 3. The hook tongue selection operation does not realize the semi-automatic operation mode. Utility Model Content
[0006] To this end, the utility model provides a passenger car coupler tongue suction tool to solve the above problems in the prior art. In order to achieve the above purpose, the utility model provides the following technical solutions: According to the first aspect of the utility model, a passenger car coupler tongue suction tool includes a main frame, an electric permanent magnetic suction cup, a suction button, a release button, a button installation box A, a confirmation button, a button installation box B, a controller and an operating handle; an operating handle extending on the left and right sides is installed on the main frame, and a button installation box A and a button installation box B are installed on the left and right ends of the operating handle, respectively, a suction button and a release button are installed on the button installation box A, and a confirmation button is installed on the button installation box B, the main frame is fixed with an electric permanent magnetic suction cup at a position below the operating handle, and the controller is arranged on the top of the main frame, and the electric permanent magnetic suction cup, the suction button, the release button and the confirmation button are all electrically connected to the controller.
[0007] Furthermore, the button mounting box B is provided with a floating button electrically connected to the controller.
[0008] Furthermore, the button mounting box B is also provided with up and down toggle buttons electrically connected to the controller.
[0009] Furthermore, the button installation box B is also equipped with an emergency stop button electrically connected to the controller.
[0010] Furthermore, the operating handle is a U-shaped bending structure.
[0011] Furthermore, the operating handle is arranged to be tilted.
[0012] Furthermore, a horizontal adjustment hole plate is installed on the top of the main frame, and adjustment holes are opened on the horizontal adjustment hole plate.
[0013] Furthermore, a weighing display is installed on the back side of the main frame located on the electro-permanent magnetic chuck.
[0014] Furthermore, the left and right ends of the operating handle are covered with anti-slip rubber sleeves.
[0015] Furthermore, two anti-slip rubber sleeves are placed on the sides of the button installation box A and the button installation box B respectively.
[0016] The utility model has the following advantages:
[0017] 1. The tooling adopts magnetic suction tooling, which is convenient for sucking and releasing the hook tongue;
[0018] 2. The tooling is matched with an intelligent hoist to help lift the hook tongue, which reduces the labor intensity of the operator and makes the operation more convenient;
[0019] 3. The release button is confirmed by double-pressing with both hands, which has stronger safety performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A first-perspective stereoscopic image of a passenger car coupler tongue suction tool provided in some embodiments of the utility model.
[0021] Figure 2 A second perspective stereoscopic image of a passenger car coupler tongue suction tool provided in some embodiments of the utility model.
[0022] Figure 3 A third-angle stereoscopic view of a passenger car coupler tongue suction tool provided in some embodiments of the utility model.
[0023] Figure 4 A fourth perspective stereoscopic image of a passenger car coupler tongue suction tool provided in some embodiments of the utility model.
[0024] Figure 5 A schematic diagram of a suction hook tongue component of a passenger car coupler hook tongue suction tooling provided in some embodiments of the utility model.
[0025] Figure 6 A schematic diagram of storing the hook tongue parts of a purification box of a passenger car coupler hook tongue suction tooling provided in some embodiments of the utility model.
[0026] Figure 7 A schematic diagram of storing a hook body part of a hook tongue suction tool for a passenger car coupler provided in some embodiments of the utility model.
[0027] In the figure, 1. hook tongue part, 2. hook tongue storage rack, 3. main frame, 4. hook body part, 5. hook body storage rack, 6. electric permanent magnetic suction cup, 7. anti-slip rubber sleeve, 8. suction button, 9. release button, 10. button installation box A, 11. confirmation button, 12. floating button, 13. up and down toggle buttons, 14. emergency stop button, 15. button installation box B, 16. weighing display, 17. controller, 18. horizontal adjustment hole plate, 19. operating handle. DETAILED DESCRIPTION
[0028] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Example 1
[0030] like Figures 1 to 7 As shown, a passenger car coupler tongue suction tool in the embodiment of the first aspect of the utility model includes a main frame 3, an electric permanent magnetic suction cup 6, a suction button 8, a release button 9, a button mounting box A10, a confirmation button 11, a button mounting box B15, a controller 17 and an operating handle 19; an operating handle 19 extending on the left and right sides is installed on the main frame 3, and a button mounting box A10 and a button mounting box B15 are respectively installed on the left and right ends of the operating handle 19, a suction button 8 and a release button 9 are installed on the button mounting box A10, and a confirmation button 11 is installed on the button mounting box B15, the main frame 3 is fixed with an electric permanent magnetic suction cup 6 at a position below the operating handle 19, the controller 17 is arranged on the top of the main frame 3, and the electric permanent magnetic suction cup 6, the suction button 8, the release button 9 and the confirmation button 11 are all electrically connected to the controller 17.
[0031] In the above embodiment, it should be noted that, when in use, the electric permanent magnetic suction cup 6 is used to absorb the hook tongue member 1 and contact the end face of the hook tongue member 1. The hook tongue member 1 is the main body of the workpiece to be repaired, the hook tongue storage rack 2 is used to store the magnetically attracted hook tongue member 1, the hook body member 4 is the operator using the bus coupler hook tongue suction tool to magnetically attract the hook tongue member 1 and put it into the hook cavity of the hook body member 4, and the hook body storage rack 5 is used to store the hook body member 4; when the passenger bus coupler hook tongue suction tool contacts the hook tongue member 1, the suction button 8 is pressed, and the electric permanent magnetic suction cup 6 is magnetically attracted to the end face of the hook tongue member 1; when the operator uses the bus coupler hook tongue suction tool to magnetically attract the hook tongue member 1 and puts it into the hook cavity of the hook body member 4, the release button 9 and the confirmation button 11 are pressed at the same time, and the magnetic attraction between the bus coupler hook tongue suction tool and the hook tongue member 1 is canceled; the controller 17 is used to control the electric permanent magnetic suction cup and magnetize the electric permanent magnetic suction cup regularly.
[0032] The technical effect achieved by the above embodiment is as follows: through a passenger car coupler hook tongue suction tooling of this embodiment, the tooling adopts a magnetic suction tooling, which is convenient for sucking and releasing the hook tongue; the tooling is matched with an intelligent hoist to help lift the hook tongue, the labor intensity of the operator is low, and the operation is more convenient; the release button adopts two-handed double-button confirmation, and the safety performance is stronger.
[0033] Example 2
[0034] like Figures 1 to 7 As shown, a passenger car coupler tongue suction tool includes all the contents of Example 1. In addition, a floating button 12 electrically connected to the controller 17 is provided on the button installation box B15; after pressing the floating button 12, the passenger car coupler tongue suction tool enters a "floating state" and rises and falls as the operator holds the operating handle 19.
[0035] Optionally, the button mounting box B15 is also equipped with up and down toggle buttons 13 electrically connected to the controller 17. The up and down toggle buttons 13 are used to control the rise and fall of the passenger car coupler tongue suction tooling in a manual state.
[0036] Optionally, an emergency stop button 14 electrically connected to the controller 17 is also installed on the button installation box B15, and the emergency stop button 14 is used to control the emergency stop of the tooling under abnormal conditions.
[0037] Example 3
[0038] like Figures 1 to 7 As shown, a passenger car coupler tongue suction tool includes all the contents of Example 2. In addition, the operating handle 19 is a U-shaped bending structure.
[0039] Optionally, the operating handle 19 is arranged to be tilted.
[0040] For example, the operating handle 19 is inclined at an angle of 45°, which is more suitable for an operator to hold.
[0041] The technical effect achieved by the above embodiment is that the operator controls the direction in which the hook tongue of the passenger car coupler absorbs the tooling by holding the operating handle 19.
[0042] Example 4
[0043] like Figures 1 to 7 As shown, a passenger car coupler tongue suction tool includes all the contents of Example 3. In addition, a horizontal adjustment hole plate 18 is installed on the top of the main frame 3, and the horizontal adjustment hole plate 18 is provided with adjustment holes, and the number of the adjustment holes is multiple.
[0044] Optionally, a weighing display 16 is installed on the back side of the main frame 3 located on the electro-permanent magnetic chuck 6 .
[0045] The technical effects achieved by the above embodiments are as follows: the horizontal adjustment hole plate 18 is used to adjust the horizontality of the bus coupler tongue absorbing the tooling so that it remains horizontal after the magnetic hook tongue component 1; the weighing display 16 is used to display the weight of the bus coupler tongue after absorbing the tooling magnetic hook tongue component 1, and to provide data for the floating state.
[0046] Example 5
[0047] like Figures 1 to 7 As shown, a passenger car coupler tongue suction tool includes all the contents of Example 4. In addition, the left and right ends of the operating handle 19 are covered with an anti-slip rubber sleeve 7.
[0048] Optionally, two anti-skid rubber sleeves 7 are respectively placed beside the button installation box A10 and the button installation box B15.
[0049] The technical effect achieved by the above embodiment is: the anti-slip rubber sleeve 7 is used to be sleeved on the operating handle 19 to increase the friction between the hand and the operating handle 19.
[0050] The process of sucking the hook tongue of the passenger car coupler in the above embodiment is as follows:
[0051] 1. Place the hook tongue member 1 on the hook tongue storage rack 2 in advance;
[0052] 2. The operator holds the operating handle 19 and pushes the magnetic suction tooling to the vicinity of the hook tongue member 1;
[0053] 3. The operator presses the suction button 8 to suck the hook tongue 1;
[0054] 4. Push the up and down push buttons 13 upward to make the hook tongue member 1 leave the hook tongue storage rack 2;
[0055] 5. Press the "floating button 12" and the tooling will reach the floating state;
[0056] 6. The operator operates the handle 19 to move it near the hook body 4;
[0057] 7. The operator pushes the hook tongue 1 into the hook cavity of the hook body 4 and rotates it left and right for matching;
[0058] 8. After selecting the matching format, press the "release button 9" and "confirmation button 11" at the same time to separate the tooling from the hook-tongue member 1;
[0059] 9. Carry out the selection of the next hook-tongue component 1.
[0060] In the description of the present invention, it should be understood that the terms "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0061] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0062] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0063] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0064] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
[0065] In the description of this specification, the description with reference to the terms "embodiment one", "embodiment two", "example", "specific example", or "some examples" means that the specific method, device or feature described in conjunction with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, methods, devices or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0066] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A passenger car coupler tongue suction tool, characterized in that: The invention comprises a main frame (3), an electric permanent magnetic suction cup (6), a suction button (8), a release button (9), a button installation box A (10), a confirmation button (11), a button installation box B (15), a controller (17) and an operating handle (19); the main frame (3) is provided with an operating handle (19) extending on the left and right sides; the left and right ends of the operating handle (19) are respectively provided with a button installation box A (10) and a button installation box B (15); the button installation box A (10) is provided with a suction button (8) and a release button (9); the button installation box B (15) is provided with a confirmation button (11); the main frame (3) is fixed with the electric permanent magnetic suction cup (6) at a position below the operating handle (19); the controller (17) is arranged at the top of the main frame (3); the electric permanent magnetic suction cup (6), the suction button (8), the release button (9) and the confirmation button (11) are all electrically connected to the controller (17).
2. The passenger car coupler tongue suction tool according to claim 1, characterized in that: The button installation box B (15) is provided with a floating button (12) electrically connected to the controller (17).
3. The passenger car coupler tongue suction tool according to claim 2, characterized in that: The button installation box B (15) is also provided with up and down toggle buttons (13) electrically connected to the controller (17).
4. The passenger car coupler tongue suction tool according to claim 3, characterized in that: An emergency stop button (14) electrically connected to the controller (17) is also installed on the button installation box B (15).
5. The passenger car coupler tongue suction tool according to claim 1, characterized in that: The operating handle (19) is a U-shaped bending structure.
6. The passenger car coupler tongue suction tool according to claim 5, characterized in that: The operating handle (19) is arranged tilted.
7. The passenger car coupler tongue suction tool according to claim 1, characterized in that: A horizontal adjustment hole plate (18) is installed on the top of the main frame (3), and adjustment holes are opened on the horizontal adjustment hole plate (18).
8. The passenger car coupler tongue suction tool according to claim 1, characterized in that: A weighing display (16) is installed on the back side of the main frame (3) and the permanent magnetic chuck (6).
9. The passenger car coupler tongue suction tool according to claim 1, characterized in that: The left end and the right end of the operating handle (19) are both covered with anti-slip rubber sleeves (7).
10. The passenger car coupler tongue suction tool according to claim 9, characterized in that: Two anti-skid rubber sleeves (7) are respectively arranged on the sides of the button installation box A (10) and the button installation box B (15).