Graphite-doped high-conductivity self-baking electrode paste discharging and cutting device
By designing a graphite-doped high-conductivity self-baked electrode paste discharge segmentation device, and using adaptive adjustment of the cutting knife movement speed, the problem of different cutting block sizes caused by uncertain discharge speed in the prior art is solved, and efficient material cutting and processing is achieved.
Patent Information
- Application Number
- CN202421510796.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-28
AI Technical Summary
When the existing electrode paste discharge division device discharges, due to the uncertain discharge speed, it is easy to cut out cutting blocks of different sizes, resulting in secondary rework.
A graphite-doped high-conductivity self-baked electrode paste discharge segmentation device is designed, including a raw material barrel, a cutting knife and a collection box. By setting up a small TEU, a qualified TEU and a large TEU, the lowered driving drive cutting knife movement speed is used to adjust the cutting block size and cutting speed, so as to achieve adaptive matching of the cutting block size and cutting speed.
It effectively reduces the occurrence of rework, improves processing efficiency, ensures that the cut materials meet actual use needs, and simplifies the operation process.
Smart Images

Figure CN222807147U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrode paste, in particular to a graphite-doped high-conductivity self-baking electrode paste discharging and dividing device. Background Art
[0002] Electrode paste is a conductive material used in electric furnace equipment such as ferroalloy furnaces and calcium carbide furnaces. Electrode paste is also called self-baking electrode, which is baked by the heat in the ore-fired furnace. Self-baking electrode is made of anthracite, coke, asphalt and tar as raw materials, and is made into electrode paste at a certain temperature. The electrode paste is then loaded into the electrode barrel installed on the electric furnace and sintered into shape. This type of electrode can be used continuously, and it can be sintered while being used. Self-baking electrodes are widely used in brown corundum electric furnaces, calcium carbide furnaces, etc. due to their simple process and low cost.
[0003] During the preparation process, the addition of auxiliary materials deteriorates its own fluidity, resulting in different sizes of discharge materials. In order to avoid unqualified electrode paste during use, the discharge material will be screened again after segmentation. Often when a large number of unqualified products are found during screening, there will be a lag in adjusting the discharge cutting. Therefore, an electrode paste discharge segmentation device is needed that can adjust the outlet cutting during sorting.
[0004] After searching, it was found that the patent with authorization announcement number CN217042469U disclosed a discharge and cutting device for electrode paste production, which includes a cylinder, a feeding hopper with one end extending into the interior is arranged on the top of the cylinder, a conveying component with one end extending into the interior and movably connected to the right side of the inner wall is arranged on the left side of the cylinder, a mounting block with one end extending to the bottom is arranged on the right side of the inner bottom wall of the cylinder, an extrusion hole is arranged inside the mounting block, a sliding block located on the left side of the mounting block is arranged at the bottom of the cylinder, and a cutter with one end fitted with the bottom of the mounting block is arranged on the right side of the sliding block; however, the device still has the following problems: when discharging, due to the uncertain discharging speed, it is easy to cut out cutting blocks of different sizes during cutting, resulting in secondary rework. Utility Model Content
[0005] In order to solve the problems existing in the above-mentioned prior art, a graphite-doped high-conductivity self-baking electrode paste discharging and dividing device is provided. The device is easy to operate and can adaptively adjust the cutting speed according to the size of the cutting block, so that the cut material can meet the actual use requirements, effectively reduce the occurrence of rework, and improve the processing efficiency.
[0006] The technical solution adopted by the utility model to solve its technical problems is:
[0007] The utility model proposes a graphite-doped high-conductivity self-baking electrode paste discharging and dividing device, comprising a raw material barrel, the raw material barrel comprising a discharging port, a cutter slidably arranged at the discharging port, and a collecting box arranged below the discharging port; the collecting box is divided into a small standard box, a qualified box and a large standard box, and a load-bearing box for receiving materials is arranged in the small standard box and the large standard box; when the load-bearing box in the small standard box descends, the moving speed of the cutter can be driven to slow down, and when the load-bearing box in the large standard box descends, the moving speed of the cutter can be driven to speed up.
[0008] Preferably, the raw material barrel is slidably connected to a slide rod, the slide rod and the cutter are fixedly connected, the slide rod is fixedly connected to a guide frame, and the guide frame and the slide rod are vertically arranged.
[0009] Preferably, it further comprises a frame body, the frame body is rotatably connected to a conical wheel, the conical wheel is eccentrically connected to a sliding shaft, the guide frame is provided with a sliding groove, and the sliding shaft is movably arranged in the sliding groove.
[0010] Preferably, the invention further comprises a first motor, wherein the first motor is connected to a friction wheel, the friction wheel is in contact with the conical wheel, and the first motor is connected to a controller.
[0011] Preferably, the frame is fixedly connected to an electric push rod arranged in a vertical direction, the electric push rod is connected to a lifting seat, the lifting seat can drive the first motor to move vertically, and the electric push rod is connected to the controller.
[0012] Preferably, the lifting seat is slidably connected to a slide seat that moves in the horizontal direction, the slide seat is connected to the first motor, and the slide seat is connected to the lifting seat via a first spring.
[0013] Preferably, a lifting rod is provided in the small standard box and the large standard box respectively, the lifting rod is slidably connected to the collection box, and the lifting rod is connected to the collection box via a second spring.
[0014] Preferably, the frame is connected to a first switch and a second switch, the first switch is located below the lifting rod in the small standard box, and the second switch is located below the lifting rod in the large standard box.
[0015] Preferably, the first switch and the second switch are both connected to the controller, the conical wheel is narrow at the bottom and wide at the top, the first switch can control the electric push rod to rise, and the second switch can control the electric push rod to fall.
[0016] Preferably, the lifting rod and the load-bearing box are hinged, a top rod is fixedly connected to one side of the load-bearing box, and a baffle is hinged to the load-bearing box; the frame is rotatably connected to two sorting rollers, the sorting rollers are located below the discharge port, and the distance between the two sorting rollers is variable diameter.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The utility model is provided with a collection box, which is divided into a small standard box, a qualified box and a large standard box. When the load-bearing box in the small standard box drops, it indicates that the cutter speed is too fast at this time. At this time, the lifting rod and the first switch cooperate to drive the cutter to move slower. When the load-bearing box in the large standard box drops, it indicates that the cutter speed is slow at this time. At this time, the lifting rod and the second switch cooperate to drive the cutter to move faster. The cutting speed can be adaptively adjusted according to the size of the cutting block, so that the cut material can meet the actual use needs, effectively reduce the occurrence of rework, and improve processing efficiency.
[0019] 2. The utility model is provided with a conical wheel, which is narrow at the bottom and wide at the top. Therefore, when the electric push rod pushes the friction wheel to move in the vertical direction, when the rotation speed of the friction wheel is the same, the friction wheel and the conical wheel are in contact at different heights, which can drive the cutter to move at a corresponding speed. By adopting a purely automatic method, the cutter speed and the size of the cutting block can be adapted to each other, which effectively simplifies the overall operation. Without excessive manual intervention, cutting blocks that meet the requirements can be produced, which is convenient for subsequent processes.
[0020] 3. The utility model is provided with a load-bearing box, which can realize the reception of materials. When the load-bearing box descends, when the top rod and the collecting box are in contact, when the weight of the collecting box continues to increase, the load-bearing box can rotate around the lifting rod. At this time, the material drives the baffle to open, and the automatic dumping of the material in the load-bearing box can be realized, so that a new round of cutting block collection work can be carried out. The material in the load-bearing box can be automatically discharged without stopping the machine, which effectively improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0022] Figure 1 This is the overall front view of the utility model;
[0023] Figure 2 yes Figure 1 A three-dimensional diagram of the structure of the middle guide frame;
[0024] Figure 3 yes Figure 1 The main view of the collection box structure;
[0025] Figure 4 yes Figure 1 Side view of the collection box structure;
[0026] Figure 5 yes Figure 1 Top view of the structure of the middle sorting roller;
[0027] Figure 6 yes Figure 1 A magnified view of the structure of part A.
[0028] Description of reference numerals:
[0029] 11 raw material barrel; 12 sliding rod; 13 guide frame; 14 cutter; 21 conical wheel; 22 friction wheel; 23 first motor; 24 sliding seat; 25 electric push rod; 26 lifting seat; 27 first spring; 31 push rod; 32 baffle; 41 sorting roller; 42 gear; 43 second motor; 5 collection box; 51 small standard box; 52 qualified box; 53 large standard box; 54 load-bearing box; 55 lifting rod; 56 second spring; 57 first switch; 58 second switch. DETAILED DESCRIPTION
[0030] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention. Example
[0031] like Figures 1 to 6 As shown, this embodiment proposes a graphite-doped high-conductivity self-baking electrode paste discharging and dividing device, including a raw material barrel 11, in which a screw feeder is rotatably connected, and the screw feeder can realize the feeding of materials. The raw material barrel 11 includes a discharge port and an inlet. The material falling into the inlet can be transported to the discharge port via the screw feeder, and then the discharge is realized. The setting method of the screw feeder can prevent too much feeding at one time, thereby controlling the feeding amount each time.
[0032] A cutter 14 is slidably arranged at the discharge port, and a collecting box 5 is arranged below the discharge port; the collecting box 5 is divided into a small standard box 51, a qualified box 52 and a large standard box 53, and a load-bearing box 54 for receiving materials is arranged in the small standard box 51 and the large standard box 53, wherein the qualified box 52 is located between the small standard box 51 and the large standard box 53, the load-bearing box 54 of the small standard box 51 is used to receive smaller cut blocks, and the load-bearing box 54 of the large standard box 53 is used to receive larger cut blocks.
[0033] When the load-bearing box 54 in the small standard box 51 descends, it indicates that more small cutting blocks are taken up at this time, which can drive the cutter 14 to move slower, thereby reducing the frequency of cutting. When the load-bearing box 54 in the large standard box 53 descends, it indicates that more large cutting blocks are taken up at this time, which can drive the cutter 14 to move faster, thereby increasing the frequency of cutting.
[0034] The outer wall of the raw material barrel 11 is slidably connected with a slide bar 12, which can only slide in the horizontal direction. The slide bar 12 is fixedly connected to the cutter 14, and the slide bar 12 is fixedly connected to a guide frame 13, and the guide frame 13 and the slide bar 12 are vertically arranged.
[0035] It also includes a frame, which is rotatably connected to a conical wheel 21. The conical wheel 21 can only rotate. The conical wheel 21 is eccentrically connected to a sliding shaft. The guide frame 13 is provided with a sliding groove. The sliding shaft is movably arranged in the sliding groove. When the conical wheel 21 drives the sliding shaft to rotate, the sliding shaft slides in the sliding groove, which can drive the cutter 14 to move back and forth, thereby realizing cutting of the material.
[0036] The first motor 23 also includes a first motor 23, which is connected to a friction wheel 22. The friction wheel 22 and the conical wheel 21 are in contact. The first motor 23 is connected to a controller. The first motor 23 can drive the friction wheel 22 to rotate. The friction wheel 22 can drive the conical wheel 21 to rotate. The friction wheel 22 only needs to rotate in one direction to drive the reciprocating motion of the cutter 14. The friction wheel 22 and the conical wheel 21 are in a contact friction relationship. Under the action of friction, the friction wheel 22 can drive the conical wheel 21 to rotate.
[0037] The frame is fixedly connected with an electric push rod 25 arranged in the vertical direction, and the electric push rod 25 is connected with a lifting seat 26. The lifting seat 26 is slidably connected to the frame, and the lifting seat 26 can only slide in the vertical direction. The lifting seat 26 can drive the first motor 23 to move vertically, and the electric push rod 25 is connected to the controller.
[0038] The lifting seat 26 is slidably connected to a slide 24 that moves horizontally. The slide 24 is fixedly connected to the first motor 23. The slide 24 is connected to the lifting seat 26 through a first spring 27. The first spring 27 is arranged in the horizontal direction. One end of the first spring 27 is connected to the slide 24, and the other end is connected to the lifting seat 26. The slide 24 can only slide in the horizontal direction.
[0039] The first spring 27 is always in a compressed state. When the lifting seat 26 drives the friction wheel 22 to descend, the first spring 27 can drive the friction wheel 22 to move toward the direction close to the conical wheel 21, so that the friction wheel 22 and the conical wheel 21 are always in a contact state, so that when the friction wheel 22 rotates, the conical wheel 21 can be driven to rotate.
[0040] A lifting rod 55 is provided in the small standard box 51 and the large standard box 53 respectively. The lifting rod 55 is slidably connected to the collection box 5 . The lifting rod 55 is connected to the collection box 5 via a second spring 56 .
[0041] The lifting rod 55 is arranged in a vertical direction, and the second spring 56 is sleeved on the lifting rod 55. One end of the second spring 56 is connected to the lifting rod 55, and the other end is connected to the collecting box 5. When the load-bearing box 54 receives materials, the lifting rod 55 can be driven down to deform the second spring 56.
[0042] The frame is connected to a first switch 57 and a second switch 58. The first switch 57 is located below the lifting rod 55 in the small standard box 51, and the second switch 58 is located below the lifting rod 55 in the large standard box 53. In the initial state, under the action of the second spring 56, a suitable gap is left between the lifting rod 55 and the switch.
[0043] The first switch 57 and the second switch 58 are both connected to the controller. The conical wheel 21 is narrow at the bottom and wide at the top. When the lifting rod 55 and the first switch 57 are in contact, the first switch 57 can control the electric push rod 25 to rise, and the movement frequency of the cutter 14 becomes slower. When the lifting rod 55 and the second switch 58 are in contact, the second switch 58 can control the electric push rod 25 to descend, and the movement frequency of the cutter 14 becomes faster.
[0044] The frame is rotatably connected to two sorting rollers 41, which are located below the discharge port. The two sorting rollers 41 are respectively fixedly connected to gears 42, and the two gears 42 are meshed. One of the sorting rollers 41 is connected to a second motor 43, and the second motor 43 can drive the two sorting rollers 41 to rotate in opposite directions.
[0045] The distance between the two sorting rollers 41 is variable, wherein the smaller end is located above the small standard box 51, the larger end is located above the large standard box 53, and the middle part is located above the qualified box 52. By setting the relatively rotatable sorting rollers 41, the sorting work of cut blocks of different sizes can be realized. Example
[0046] Reference Figures 1 to 6 The other structures are the same as those in the first embodiment, except that the dumping problem of the materials in the load-bearing box is taken into consideration in this embodiment.
[0047] The lifting rod 55 is hinged to the load-bearing box 54, and the load-bearing box 54 is connected to the lifting rod 55 through a first torsion spring. The setting of the first torsion spring can make the load-bearing box 54 in a vertical state in the initial state. The load-bearing box 54 is hinged with a baffle 32, and the upper end of the baffle 32 is hinged to the load-bearing box 54, and the baffle 32 is connected to the load-bearing box 54 through a second torsion spring. The setting of the second torsion spring can make the baffle 32 keep the load-bearing box 54 in a closed state.
[0048] A push rod 31 is fixedly connected to one side of the load-bearing box 54. When the push rod 31 contacts the collecting box 5 and the weight of the collecting box 5 continues to increase, the load-bearing box 54 can rotate around the lifting rod 55. At this time, the material drives the baffle 32 to open, and the material in the load-bearing box 54 can be automatically dumped, so that a new round of cutting block collection can be carried out. The material in the load-bearing box 54 can be automatically discharged without stopping the machine, which effectively improves the processing efficiency.
[0049] The specific working process is as follows: the material falls through the discharge port of the raw material barrel 11, the first motor 23 drives the friction wheel 22 to rotate, the friction wheel 22 drives the conical wheel 21 to rotate, the conical wheel 21 drives the cutter 14 to reciprocate horizontally to achieve cutting of the material, the second motor 43 drives the two sorting rollers 41 to rotate towards each other, and the cut blocks of different sizes fall into the small standard box 51, the qualified box 52 and the large standard box 53 respectively, to achieve the sorting of the cut blocks.
[0050] Taking the small standard box 51 as an example, when the number of cutting blocks in the small standard box 51 is large, the cutting blocks drive the load-bearing box 54 in the small standard box 51 to descend, and the load-bearing box 54 drives the lifting rod 55 to descend, and the lifting rod 55 contacts the first switch 57. The first switch 57 transmits a corresponding signal to the controller, and the controller controls the electric push rod 25 to rise, so that the friction wheel 22 and the wider end of the conical wheel 21 contact each other. When the rotation speed of the friction wheel 22 is constant, the rotation speed of the conical wheel 21 slows down, so that the reciprocating speed of the cutter 14 slows down, thereby reducing the frequency of cutting.
[0051] As the load-bearing box 54 descends, when the top rod 31 contacts the collecting box 5, and the weight of the collecting box 5 continues to increase, the load-bearing box 54 can rotate around the lifting rod 55. At this time, the material drives the baffle 32 to open, and the material in the load-bearing box 54 can be automatically dumped. After that, the second spring 56 drives the load-bearing box 54 to reset, realizing a new round of material reception.
[0052] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A graphite-doped high-conductivity self-baking electrode paste discharging and dividing device, comprising a raw material barrel (11), characterized in that: The raw material barrel (11) comprises a discharge port, a cutter (14) is slidably arranged at the discharge port, and a collection box (5) is arranged below the discharge port; the collection box (5) is divided into a small standard box (51), a qualified box (52) and a large standard box (53), and a load-bearing box (54) for receiving materials is arranged in the small standard box (51) and the large standard box (53); when the load-bearing box (54) in the small standard box (51) descends, the moving speed of the cutter (14) can be driven to slow down, and when the load-bearing box (54) in the large standard box (53) descends, the moving speed of the cutter (14) can be driven to speed up.
2. The graphite-doped high-conductivity self-baking electrode paste discharging and dividing device according to claim 1, characterized in that: The raw material barrel (11) is slidably connected to a slide rod (12), the slide rod (12) and the cutter (14) are fixedly connected, the slide rod (12) is fixedly connected to a guide frame (13), and the guide frame (13) and the slide rod (12) are vertically arranged.
3. The graphite-doped high-conductivity self-baking electrode paste discharging and dividing device according to claim 2, characterized in that: It also includes a frame body, the frame body is rotatably connected to a conical wheel (21), the conical wheel (21) is eccentrically connected to a sliding shaft, the guide frame (13) is provided with a sliding groove, and the sliding shaft is movably arranged in the sliding groove.
4. The device for discharging and dividing graphite-doped high-conductivity self-baking electrode paste according to claim 3, characterized in that: It also includes a first motor (23), the first motor (23) being connected to a friction wheel (22), the friction wheel (22) being in contact with the conical wheel (21), and the first motor (23) being connected to a controller.
5. The device for discharging and dividing graphite-doped high-conductivity self-baking electrode paste according to claim 4, characterized in that: The frame is fixedly connected to an electric push rod (25) arranged in a vertical direction, the electric push rod (25) is connected to a lifting seat (26), the lifting seat (26) can drive the first motor (23) to move vertically, and the electric push rod (25) is connected to the controller.
6. The device for discharging and dividing graphite-doped high-conductivity self-baking electrode paste according to claim 5, characterized in that: The lifting seat (26) is slidably connected to a slide seat (24) that moves in a horizontal direction. The slide seat (24) is connected to the first motor (23). The slide seat (24) is connected to the lifting seat (26) via a first spring (27).
7. The device for discharging and dividing graphite-doped high-conductivity self-baking electrode paste according to claim 5, characterized in that: A lifting rod (55) is provided in each of the small standard box (51) and the large standard box (53). The lifting rod (55) is slidably connected to the collection box (5). The lifting rod (55) is connected to the collection box (5) via a second spring (56).
8. The device for discharging and dividing graphite-doped high-conductivity self-baking electrode paste according to claim 7, characterized in that: The frame is connected to a first switch (57) and a second switch (58), wherein the first switch (57) is located below the lifting rod (55) in the small standard box (51), and the second switch (58) is located below the lifting rod (55) in the large standard box (53).
9. The device for discharging and dividing graphite-doped high-conductivity self-baking electrode paste according to claim 8, characterized in that: The first switch (57) and the second switch (58) are both connected to the controller; the conical wheel (21) is narrow at the bottom and wide at the top; the first switch (57) can control the electric push rod (25) to rise, and the second switch (58) can control the electric push rod (25) to descend.
10. The device for discharging and dividing graphite-doped high-conductivity self-baking electrode paste according to claim 9, characterized in that: The lifting rod (55) and the load-bearing box (54) are hinged, a top rod (31) is fixedly connected to one side of the load-bearing box (54), and a baffle (32) is hinged to the load-bearing box (54); the frame is rotatably connected to two sorting rollers (41), the sorting rollers (41) are located below the discharge port, and the distance between the two sorting rollers (41) is variable diameter.
Citation Information
Patent Citations
Discharging and cutting device for electrode paste production
CN217042469U