Automatic cotton swab separation equipment for dust-free cotton swab production
By designing automatic cotton swab separation equipment, and using servo motor to drive the cutting parts and heating parts to automatically cut dust-free cotton swabs, the problems of low efficiency and high cost in the prior art are solved, and automatic separation is achieved, which improves efficiency and reduces costs.
Patent Information
- Application Number
- CN202421533957.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing dust-free cotton swab separation method relies on manual operation, resulting in high labor intensity, low work efficiency, and high production costs.
An automatic cotton swab separation device is designed, including a base plate, a first power piece, a cutting member and a fixing member. By driving the cutting member to cooperate with the heating member, the dust-free cotton swab is automatically cut off from the plastic strip.
The automatic separation of dust-free cotton swabs is achieved, which reduces the intensity of human labor, improves work efficiency and saves production costs.
Smart Images

Figure CN222807148U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cotton swab separation, in particular to automatic cotton swab separation equipment for dust-free cotton swab production. Background Art
[0002] The dust-free cotton swab is a component of a precision cleaning instrument. The dust-free cotton swab includes a rod body and a cleaning head at the end, and multiple plastic rod bodies are connected together by a plastic strip. After the dust-free cotton swabs are produced, the rod bodies of multiple dust-free cotton swabs are used separately, and the individual dust-free cotton swabs need to be separated from the plastic strip.
[0003] The commonly used method for separating the dust-free cotton swab from the plastic strip is that the operator fixes the plastic strip on a fixture, and then manually tears the dust-free cotton swabs off the plastic strip one by one. The manual labor intensity is high and the work efficiency is low. It is urgent to solve these problems. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic cotton swab separation device for dust-free cotton swab production to solve the above problems.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An automatic cotton swab separation device for dust-free cotton swab production comprises a bottom plate, a first power member, a cutting member and a fixing member, wherein the cutting member is movably connected to the bottom plate through the first power member, the cutting member corresponds to the fixing member in position, and one end of the fixing member is fixedly connected to the bottom plate;
[0007] The cutting component comprises a mounting component and a cutting component, wherein the cutting component is connected to the first power component via the mounting component, and the cutting component is located above the fixing component;
[0008] The fixing component comprises a movable block, a fixed block and a guide member, and the movable block is movably connected to the fixed block via the guide member;
[0009] The movable block is provided with a first groove, and the fixed block is provided with a second groove;
[0010] The fixing block is provided with a second power member.
[0011] Furthermore, a heating element is provided on the cutting element, and the cutting element is separated from the fixing element.
[0012] Furthermore, the cutting piece is specifically in the shape of a strip, the heating piece is located inside the cutting piece, and the number of the heating pieces is not less than one.
[0013] Furthermore, the cutting piece is specifically made of a good conductor, the length direction of the heating piece is parallel to the length direction of the cutting piece, and the length direction of the cutting piece is parallel to the bottom plate.
[0014] Furthermore, the length direction of the first power member is parallel to the width direction of the fixing component.
[0015] Furthermore, the first power component is specifically a linear module, which includes an external shell and an internal transmission mechanism; the transmission mechanism includes a motor, a screw assembly and a slide rail, the screw of the screw assembly is connected to the rotating shaft of the motor, the nut seat on the screw assembly is connected to the mounting part outside the first power component, and the motor is specifically a servo motor; the length direction of the first power component is parallel to the horizontal plane.
[0016] Furthermore, the movable block is separated from the bottom plate, the fixed block is fixedly connected to the bottom plate, and the first groove and the second groove respectively penetrate the surfaces of the movable block and the fixed block away from the bottom plate.
[0017] Furthermore, the fixed block is movably connected to the guide member, and the movable block is fixedly connected to the guide member; the first groove penetrates the surface of the movable block facing the fixed block, and the second groove penetrates the surface of the fixed block facing the movable block.
[0018] Furthermore, there are multiple second power members, the second power members are fixedly connected to the fixed block, the second power members are magnets, and the movable block is made of ferromagnetic material.
[0019] Furthermore, the second power member is evenly distributed on the fixed block, the second power member is specifically an electromagnet, and the material of the movable block is specifically iron.
[0020] The beneficial effects of the utility model are: providing an automatic cotton swab separation device for the production of dust-free cotton swabs, by using the base plate, the first power part, the cutting part and the fixing part in coordination with each other, an automatic cotton swab separation device for the production of dust-free cotton swabs is manufactured to replace manual labor in tearing the dust-free cotton swabs off the plastic strips, thereby achieving the effect of using machines instead of manual labor in the separation process of the dust-free cotton swabs, reducing manual labor intensity, improving work efficiency and saving production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is an axonometric diagram of the overall structure of an automatic cotton swab separation device for dust-free cotton swab production according to the utility model.
[0022] Figure 2 This is another overall structural axonometric diagram of the automatic cotton swab separation device for dust-free cotton swab production of the utility model.
[0023] Figure 3This is a front view of the overall structure of an automatic cotton swab separation device for dust-free cotton swab production according to the utility model.
[0024] In the figure: 1, bottom plate; 2, first power member; 3, cutting member; 4, mounting member; 5, cutting member; 6, heating member; 7, fixing member; 8, movable block; 81, first groove; 9, fixing block; 91, second groove; 10, guide member; 11, second power member. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. The same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described in the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0026] In the description of the present utility model, it is necessary to understand that the terms "center", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features, and in the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0027] refer to Figures 1 to 3 , an automatic cotton swab separation device for dust-free cotton swab production, comprising a bottom plate 1, a first power member 2, a cutting member 3 and a fixing member 7, wherein the cutting member 3 is movably connected to the bottom plate 1 through the first power member 2, and is used to provide power for the cutting member 3 to move, and the cutting member 3 corresponds to the fixing member 7 in position, and is used to cut the dust-free cotton swab fixed by the fixing member 7 from the plastic strip, and one end of the fixing member 7 is fixedly connected to the bottom plate 1;
[0028] The cutting member 3 includes a mounting member 4 and a cutting member 5. The cutting member 5 is connected to the first power member 2 through the mounting member 4 to provide power for the movement of the cutting member 5. The cutting member 5 is located above the fixing member 7 to cut the dust-free cotton swab fixed by the fixing member 7 from the plastic strip.
[0029] The fixing member 7 includes a movable block 8, a fixed block 9 and a guide member 10, which are used to cooperate with each other to position and connect the plastic strip of the dust-free cotton swab. The movable block 8 is movably connected to the fixed block 9 through the guide member 10 to ensure the accuracy of the movement path of the movable block 8;
[0030] The movable block 8 is provided with a first groove 81, and the fixed block 9 is provided with a second groove 91, which are used to cooperate with each other to clamp the plastic strip with the dust-free cotton swab;
[0031] The fixed block 9 is provided with a second power member 11 for providing power for the movable block 8 to move. The first power member 2, the cutting component 3 and the second power member 11 are all electrically connected to an external control system.
[0032] The cutting piece 5 is provided with a heating element 6 for heating the cutting piece 5 to a required temperature before working, so as to facilitate the cutting piece 5 to cut the dust-free cotton swab from the plastic strip. During the cutting process, the cutting piece 5 is heated to keep its temperature at the set temperature, and the cutting piece 5 is separated from the fixing part 7.
[0033] The cutting piece 5 is specifically in the shape of a strip, and is used to facilitate cutting the dust-free cotton swab from the plastic strip. The heating piece 6 is located inside the cutting piece 5. The number of the heating pieces 6 is not less than one, and is used to ensure high heating efficiency.
[0034] The cutting piece 5 is specifically made of a good conductor for transferring heat. The length direction of the heating piece 6 is parallel to the length direction of the cutting piece 5 to ensure high heating efficiency. The length direction of the cutting piece 5 is parallel to the bottom plate 1 .
[0035] The length direction of the first power member 2 is parallel to the width direction of the fixing component 7 .
[0036] The first power component 2 is specifically a linear module, and the first power component 2 includes an external shell and an internal transmission mechanism; the transmission mechanism includes a motor, a screw assembly and a slide rail, the screw of the screw assembly is connected to the rotating shaft of the motor, and the nut seat on the screw assembly is connected to the mounting part 4 outside the first power component 2, and the motor is specifically a servo motor; the length direction of the first power component 2 is parallel to the horizontal plane.
[0037] The movable block 8 is separated from the base plate 1, and the fixed block 9 is fixedly connected to the base plate 1. The first groove 81 and the second groove 91 respectively penetrate the surfaces of the movable block 8 and the fixed block 9 away from the base plate 1, and are used to cooperate with each other to fix the plastic strip with multiple dust-free cotton swabs.
[0038] The fixed block 9 is movably connected to the guide piece 10, and the movable block 8 is fixedly connected to the guide piece 10, so as to ensure the accuracy of the movement path of the movable block 8; the first groove 81 penetrates the surface of the movable block 8 facing the fixed block 9, and the second groove 91 penetrates the surface of the fixed block 9 facing the movable block 8, so as to cooperate with each other to fix the plastic strip with multiple dust-free cotton swabs.
[0039] There are multiple second power members 11 for providing sufficient magnetic attraction. The second power member 11 is fixedly connected to the fixed block 9 . The second power member 11 is a magnet. The movable block 8 is made of ferromagnetic material.
[0040] The second power members 11 are evenly distributed on the fixed block 9 . The second power members 11 are specifically electromagnets. The material of the movable block 8 is specifically iron.
[0041] The working principle of the utility model is as follows: before starting to use an automatic cotton swab separation device for the production of dust-free cotton swabs, the automatic cotton swab separation device for the production of dust-free cotton swabs is installed on the production line, and the first power member 2, the second power member 11 and the heating member 6 are electrically connected to the external control system; when starting to use an automatic cotton swab separation device for the production of dust-free cotton swabs: the external conveying mechanism conveys the plastic strips and dust-free cotton swabs to be separated to the fixed component 7, that is, the external conveying mechanism conveys the dust-free cotton swabs and the plastic strips to be separated to between the first groove 81 and the second groove 91, at which time the plastic strip at the bottom of the dust-free cotton swab is in contact with the bottom of the first groove 81 and the second groove 91, and then the external control system energizes the second power member 11, during which the second power member 11 generates a magnetic attraction on the movable block 8, thereby driving the movable block 8 to move toward the fixed block 9, and during which the first groove 81 and the second groove 91 are close to each other, so that the first groove 81 and the second groove 91 cooperate with each other to move the dust-free cotton swab The plastic strip at the bottom is clamped, and further, a single dust-free cotton swab begins to be separated from the plastic strip. Under the control of the external control system, the first power member 2 drives the cutting member 5 to work. During this process, the first power member 2 drives the cutting member 5 to contact the contact parts of multiple dust-free cotton swabs and the plastic strip in turn. During this process, the cutting member 5 generates a cutting force on the contact parts of the dust-free cotton swab and the plastic strip, and heats the contact parts of the dust-free cotton swab and the plastic strip, thereby easily cutting the dust-free cotton swab from the plastic strip. The above process is maintained until all the dust-free cotton swabs are cut from the plastic strip, and then the external control system stops energizing the second power member 11, and the external conveying mechanism takes away the plastic strips in the first groove 81 and the second groove 91, and then the operator takes away the cut dust-free cotton swabs. Finally, the external control system controls the first power member 2 to reset, and the external conveying mechanism again places a new plastic strip with multiple dust-free cotton swabs into the first groove 81 and the second groove 91, and repeats the above process until the work is completed.
[0042] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementations, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field of the present invention, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.
Claims
1. An automatic cotton swab separation device for dust-free cotton swab production, characterized in that: The invention comprises a base plate (1), a first power member (2), a cutting member (3) and a fixing member (7); the cutting member (3) is movably connected to the base plate (1) via the first power member (2); the cutting member (3) and the fixing member (7) are located correspondingly; one end of the fixing member (7) is fixedly connected to the base plate (1); The cutting component (3) comprises a mounting component (4) and a cutting component (5), wherein the cutting component (5) is connected to the first power component (2) via the mounting component (4), and the cutting component (5) is located above the fixing component (7); The fixing component (7) comprises a movable block (8), a fixed block (9) and a guide member (10), and the movable block (8) is movably connected to the fixed block (9) via the guide member (10); The movable block (8) is provided with a first groove (81), and the fixed block (9) is provided with a second groove (91); The fixing block (9) is provided with a second power member (11).
2. The automatic cotton swab separation device for dust-free cotton swab production according to claim 1 is characterized in that: A heating element (6) is provided on the cutting element (5), and the cutting element (5) is separated from the fixing element (7).
3. The automatic cotton swab separation device for dust-free cotton swab production according to claim 2 is characterized in that: The cutting piece (5) is specifically in the shape of a strip, the heating piece (6) is located inside the cutting piece (5), and the number of the heating piece (6) is not less than one.
4. The automatic cotton swab separation device for dust-free cotton swab production according to claim 3 is characterized in that: The cutting piece (5) is specifically made of a good conductor, the length direction of the heating piece (6) is parallel to the length direction of the cutting piece (5), and the length direction of the cutting piece (5) is parallel to the bottom plate (1).
5. The automatic cotton swab separation device for dust-free cotton swab production according to claim 1 is characterized in that: The length direction of the first power member (2) is parallel to the width direction of the fixing member (7).
6. The automatic cotton swab separation device for dust-free cotton swab production according to claim 5, characterized in that: The first power member (2) is specifically a linear module, and the first power member (2) includes an external shell and an internal transmission mechanism; the transmission mechanism includes a motor, a screw assembly and a slide rail, the screw of the screw assembly is connected to the rotating shaft of the motor, and the nut seat on the screw assembly is connected to the mounting member (4) outside the first power member (2), and the motor is specifically a servo motor; the length direction of the first power member (2) is parallel to the horizontal plane.
7. The automatic cotton swab separation device for dust-free cotton swab production according to claim 1 is characterized in that: The movable block (8) is separated from the bottom plate (1), the fixed block (9) is fixedly connected to the bottom plate (1), and the first groove (81) and the second groove (91) respectively penetrate the surfaces of the movable block (8) and the fixed block (9) away from the bottom plate (1).
8. The automatic cotton swab separation device for dust-free cotton swab production according to claim 7, characterized in that: The fixed block (9) is movably connected to the guide member (10), and the movable block (8) is fixedly connected to the guide member (10); the first groove (81) penetrates the surface of the movable block (8) facing the fixed block (9), and the second groove (91) penetrates the surface of the fixed block (9) facing the movable block (8).
9. The automatic cotton swab separation device for dust-free cotton swab production according to claim 1, characterized in that: There are a plurality of second power members (11), the second power members (11) are fixedly connected to the fixed block (9), the second power members (11) are magnets, and the movable block (8) is made of ferromagnetic material.
10. The automatic cotton swab separation device for dust-free cotton swab production according to claim 9, characterized in that: The second power parts (11) are evenly distributed on the fixed block (9); the second power parts (11) are specifically electromagnets; and the material of the movable block (8) is specifically iron.