Slicing device for potato processing

By designing a slice device for potato processing, the problems of multiple potatoes not being able to be sliced ​​at the same time during potato processing, uneven slice thickness, difficult to adjust the thickness of the machine slice, and easy browning after slice, achieving efficient and uniform slice processing and product quality improvement.

CN222807155UActive Publication Date: 2025-04-29YONGCHANG COUNTY GREEN POTATO AGRICULTURAL & SIDELINE PRODUCTS PROCESSING CO LTD
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Patent Information

Application Number
CN202421768912.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-04-29
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

During the potato processing process, multiple potatoes cannot be sliced ​​at the same time, uneven slice thickness, difficult to adjust the thickness of the machine slice, and easy browning after slice.

Method used

A slicer device for potato processing is designed, including a driving motor, a conveying drum, an electric cleaning brush, an image recognition camera, a pushing mechanism and an adjustable cutting assembly. The device drives potatoes to move through a conveyor roller, electric cleaning brushes to clean surface dirt, image recognition cameras identify broken or uncleaned potatoes, pushing mechanisms to screen out problematic potatoes, cut distance adjustable cutting assembly adjusts slice thickness, and cleans slices by rinsing spray heads to prevent browning.

Benefits of technology

Multiple potatoes are sliced ​​simultaneously, broken or unwashed potatoes are identified and screened, slice thickness is adjusted, and browned after slice, improving the efficiency of potato processing and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The slicing device for potato processing comprises a device shell, a driving motor and a conveying roller, the driving motor is fixedly arranged at the bottom of the device shell, the conveying roller is rotationally installed on the inner wall of the bottom of the device shell, and an electric cleaning brush and a cleaning nozzle are installed on the inner wall of the top of the device shell. An image recognition camera and a pushing mechanism are further installed in the device shell, a cutting-distance-adjustable cutting assembly is arranged in an inner cavity of the device shell and located between the pushing mechanism and the flushing spray head, and a collecting box is fixed to the outer wall of the device shell; the potato slicing machine is mainly used for processing and slicing a plurality of potatoes, identifying and screening damaged potatoes with mud and difficult to clean, adjusting the slicing thickness and timely washing starch after the potatoes are sliced, the potato slicing speed is increased, and the potato slicing efficiency is improved. And the problems that the potatoes are difficult to clean and damage during mechanical slicing or are irregular in shape to hide mud and the potatoes are browned after being sliced are solved.
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Description

Technical Field

[0001] The utility model specifically relates to a slicing device for potato processing, and belongs to the technical field of potato processing. Background Art

[0002] Potatoes are perennial herbs belonging to the Solanaceae family. They are also called potatoes, ground eggs, and sweet potatoes. Their tubers are edible. Potatoes prefer cool and dry climates and have strong adaptability. They grow best in loose and fertile sandy soil. They have a short growth cycle and high yield. They are the fourth largest staple food in my country after rice, wheat, and corn. Fried potato chips have become a food that people often eat. However, during the production process of potato chips, there are problems such as the surface of the potatoes being damaged and covered with mud, making it difficult to clean thoroughly, affecting the quality of subsequent products. Multiple potatoes cannot be sliced ​​at the same time. Manual slices are uneven in thickness, the thickness of machine slices is difficult to adjust, and potatoes are prone to browning after slicing.

[0003] In view of this, the present utility model is proposed. Utility Model Content

[0004] The utility model aims to solve the deficiencies of the prior art and provide a potato processing slicing device, so as to achieve the purpose of slicing a plurality of potatoes at the same time, identifying and screening damaged potatoes with mud and difficult to clean, adjusting the slice thickness, and preventing the potatoes from easily turning brown after being sliced.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a slicing device for potato processing, comprising a device housing, a driving motor and a conveying roller, wherein the driving motor is fixedly arranged at the bottom of the device housing, the conveying roller is rotatably installed on the bottom inner wall of the device housing, an electric cleaning brush and a cleaning nozzle are installed on the top inner wall of the device housing, an image recognition camera and a pushing mechanism are also installed in the device housing, a cutting assembly with adjustable cutting distance is arranged in the inner cavity of the device housing, the cutting assembly with adjustable cutting distance is located between the pushing mechanism and the flushing nozzle, and a collecting box is fixed on the outer wall of the device housing.

[0006] Furthermore, in order to drive the conveying roller to rotate, a driving gear is installed on the output shaft of the driving motor, a driven gear is sleeved on the outer wall of one end of the conveying roller, the driving gear is meshed and connected with the driven gear, and the conveying rollers are connected through the driven gear.

[0007] Furthermore, in order to clean unsliced ​​potatoes and clean sliced ​​potato slices, the device shell consists of a feed shell and a discharge shell that are connected, and the electric cleaning brush and the flushing nozzle are respectively installed in the feed shell and the discharge shell, the electric cleaning brush is used to clean unsliced ​​potatoes, and the flushing nozzle is used to clean the starch on the sliced ​​potatoes.

[0008] Furthermore, in order to identify whether there are potatoes that are not cleaned properly and transmit a signal, the image recognition camera is set up behind the electric cleaning brush, and an array of equidistant camera holes is opened below the image recognition camera.

[0009] Furthermore, in order to screen out uncleaned potatoes, the pushing mechanism is located below and behind the image recognition camera, and is composed of a telescopic rod and a push plate. The telescopic rod and the push plate are connected and fixed to the inner wall of the device housing. A discharge hole is provided on one side of the device housing located on the pushing mechanism. After receiving a signal from the image recognition camera, uncleaned potatoes can be pushed into the collection box through the discharge hole by the telescopic rod and the push plate.

[0010] Furthermore, in order to neatly cut the potatoes, a cutting table and a rotatable cutting baffle are fixed to the bottom of the inner wall of the device housing, located below the cutting assembly with adjustable cutting distance, for intercepting the potatoes to be cut.

[0011] Furthermore, in order to adjust the thickness of potato slices, the adjustable cutting distance cutting assembly is fixed to the top of the inner wall of the device shell, and the adjustable cutting distance cutting assembly includes a tool shell and two sets of telescopic blade mechanisms, and the two sets of telescopic blade mechanisms are cross-arranged.

[0012] Furthermore, the telescopic blade mechanism includes a telescopic cutting rod, a cutting handle and a cutting blade, one end of the cutting blade is fixed on the cutting handle, the upper surface of the cutting handle is fixedly connected to one end of the telescopic cutting rod, and the other end of the telescopic cutting rod is fixed to the inner wall of the upper end of the device shell, so that when the potatoes to be cut reach the cutting baffle, both groups of telescopic blades in the cutting assembly with adjustable cutting distance can be controlled by the telescopic cutting rod to cut downward, and the specific thickness is set according to demand. When one group runs downward, the slices are thicker, and when both groups run at the same time, the slices are thinner.

[0013] Beneficial effects: The utility model is used for processing and slicing multiple potatoes, and through the cooperation of the image recognition component and the pushing mechanism, it can identify and screen damaged potatoes with mud that are difficult to clean, and push them out for manual processing; the slice thickness can be adjusted by the number of falling groups of blades in the cutting component with adjustable cutting distance; the potato slices can be cleaned in time after slicing through the flushing nozzle to prevent the potato slices from oxidizing and browning, effectively solving the problems of adjusting the thickness of potato slices and the problem of damaged potatoes or irregular potatoes with mud that are difficult to clean during mechanical slicing, as well as the problem of browning of potatoes after slicing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2It is a schematic diagram of the back structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;

[0017] Figure 4 This is a schematic diagram of the gear connection structure of the drive motor in the utility model;

[0018] Figure 5 This is a schematic diagram of the interior of the cutting assembly with adjustable cutting distance in the utility model;

[0019] Figure 6 This is a schematic diagram of the structure of the telescopic blade mechanism in the utility model;

[0020] In the figure: 1. device housing; 2. driving motor; 3. conveying roller; 301. driving gear; 302. driven gear; 4. electric cleaning brush; 5. image recognition camera; 501. equidistant camera hole; 6. discharge hole; 7. pushing mechanism; 8. collecting box; 9. cutting assembly with adjustable cutting distance; 901. cutting telescopic rod; 902. cutting handle; 903. cutting blade; 10. cutting baffle; 11. flushing nozzle. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 6 As shown, a potato processing slicing device includes a device housing 1, a driving motor 2 and a conveying roller 3, wherein the driving motor 2 is fixedly arranged at the bottom of the device housing 1, and the conveying roller 3 is rotatably installed on the bottom inner wall of the device housing 1, and an electric cleaning brush 4 and a cleaning nozzle are installed on the top inner wall of the device housing 1. An image recognition camera 5 and a driving mechanism 7 are also installed in the device housing 1. A cutting assembly 9 with adjustable cutting distance is arranged in the inner cavity of the device housing 1, and the cutting assembly 9 with adjustable cutting distance is located between the driving mechanism 7 and the flushing nozzle 11. A collecting box 8 is fixed on the outer wall of the device housing 1.

[0023] First, place the device housing 1 at the place of use, start the motor, and install a driving gear 301 on the output shaft of the driving motor 2. A driven gear 302 is sleeved on the outer wall of one end of the conveying roller 3. The driving gear 301 is meshed and connected with the driven gear 302. The conveying rollers 3 are connected by the driven gear 302, which drives the conveying rollers 3 to rotate, so that the potatoes move forward. Then, the potatoes are cleaned by the electric cleaning brush 4, and the potatoes with uncleaned surfaces are pushed out by the image recognition camera 5 and the pushing mechanism 7. The potatoes are processed by the staff. When they reach the cutting baffle 10, they are cut by the cutting assembly 9 with adjustable cutting distance. Finally, the flushing nozzle 11 cleans the starch on the surface of the potato slices and the potatoes are discharged from the discharge port.

[0024] The device housing 1 consists of a feed housing and a discharge housing that are connected. The electric cleaning brush 4 and the flushing nozzle 11 are respectively installed in the feed housing and the discharge housing. When the potatoes roll between the electric cleaning brushes 4, the rotating brushes will clean the dirt on the surface of the potatoes. After the potato slices are cut, the flushing nozzle 11 will flush the surface starch to prevent browning.

[0025] The image recognition camera 5 is located behind the electric cleaning brush 4. An array of equidistant camera holes 501 is provided below the image recognition camera 5. When the camera recognizes that there are potatoes that are not cleaned properly, it transmits a control signal to the drive motor 2 and the driving mechanism 7.

[0026] The pushing mechanism 7 is located below and behind the image recognition camera 5, and is composed of a telescopic rod and a push plate. The telescopic rod and the push plate are connected and fixed to the inner wall of the device housing 1. A discharge hole 6 is provided on the device housing 1 on one side of the pushing mechanism 7. After the drive motor 2 and the pushing mechanism 7 receive the signal from the image recognition camera 5, the drive motor 2 and the conveying roller 3 stop running, and the pushing mechanism 7 starts working to push a row of uncleaned potatoes into the collection box 8 for inspection and processing by workers. After the push rod is recovered, the drive motor 2 and the conveying roller 3 continue to work to move the potatoes forward.

[0027] The cutting table and the rotatable cutting baffle 10 are fixed to the bottom of the inner wall of the device housing 1, and are located below the cutting assembly 9 with adjustable cutting distance. The potatoes move onto the cutting table and are blocked by the rotatable cutting baffle 10, waiting to be cut.

[0028] The cutting assembly 9 with adjustable cutting distance is fixed to the top of the inner wall of the device housing 1. The cutting assembly 9 with adjustable cutting distance includes a tool housing and two sets of telescopic blade mechanisms. The two sets of telescopic blade mechanisms are arranged crosswise. The telescopic blade mechanisms include a cutting blade 903, a cutting handle 902 and a cutting telescopic rod 901. One end of the cutting blade 903 is fixed to the cutting handle 902. The upper surface of the cutting handle 902 is fixedly connected to one end of the cutting telescopic rod 901. The other end of the cutting telescopic rod 901 is fixedly connected to the top inner wall of the device housing 1. After the cutting baffle 10 blocks the potatoes, the two sets of telescopic blades in the cutting assembly 9 with adjustable cutting distance can be controlled by the cutting telescopic rod 901 to cut downwards. The specific thickness is set according to demand. When one set runs downwards, the slices are thicker, and when the two sets run at the same time, the slices are thinner. Thereby achieving the purpose of controlling the thickness of potato slices.

[0029] The rotatable cutting baffle 10 is opened, and the cut potato slices are washed away from the surface starch by the washing nozzle 11 of the discharge housing part to prevent the potato slices from browning, and then discharged from the discharge port.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A potato processing slicing device, comprising a device housing (1), a drive motor (2) and a conveying roller (3), wherein the drive motor (2) is fixedly arranged at the bottom of the device housing (1), the conveying roller (3) is rotatably mounted on the bottom inner wall of the device housing (1), and an electric cleaning brush (4) and a cleaning nozzle are mounted on the top inner wall of the device housing (1), characterized in that: An image recognition camera (5) and a driving mechanism (7) are also installed in the device housing (1); a cutting assembly (9) with an adjustable cutting distance is arranged in the inner cavity of the device housing (1); the cutting assembly (9) with an adjustable cutting distance is located between the driving mechanism (7) and the flushing nozzle (11); and a collection box (8) is fixed on the outer wall of the device housing (1).

2. The potato processing slicing device according to claim 1, characterized in that: A driving gear (301) is mounted on the output shaft of the driving motor (2); a driven gear (302) is sleeved on the outer wall of one end of the conveying roller (3); the driving gear (301) is meshedly connected with the driven gear (302); and the conveying rollers (3) are connected to each other via the driven gear (302).

3. The potato processing slicing device according to claim 1, characterized in that: The device housing (1) is composed of a feed housing and a discharge housing which are connected to each other, and the electric cleaning brush (4) and the flushing nozzle (11) are respectively installed in the feed housing and the discharge housing.

4. The potato processing slicing device according to claim 1, characterized in that: The image recognition camera (5) is located behind the electric cleaning brush (4), and an array of equidistant camera holes (501) is provided below the image recognition camera (5).

5. The potato processing slicing device according to claim 1, characterized in that: The pushing mechanism (7) is located at the lower rear of the image recognition camera (5) and is composed of a telescopic rod and a push plate. The telescopic rod and the push plate are connected and fixed to the inner wall of the device housing (1). A discharge hole (6) is provided on one side of the pushing mechanism (7) on the device housing (1).

6. The potato processing slicing device according to claim 1, characterized in that: A cutting table and a rotatable cutting baffle (10) are fixed to the bottom of the inner wall of the device housing (1) and are located below the cutting assembly (9) with adjustable cutting distance.

7. The potato processing slicing device according to claim 1, characterized in that: The adjustable cutting distance cutting assembly (9) is fixed to the top of the inner wall of the device housing (1), and the adjustable cutting distance cutting assembly (9) comprises a tool housing and two sets of telescopic blade mechanisms, and the two sets of telescopic blade mechanisms are arranged crosswise.

8. The potato processing slicing device according to claim 7, characterized in that: The telescopic blade mechanism comprises a cutting telescopic rod (901), a cutting handle (902) and a cutting blade (903); one end of the cutting blade (903) is fixed to the cutting handle (902); the upper surface of the cutting handle (902) is fixedly connected to one end of the cutting telescopic rod (901); and the other end of the cutting telescopic rod (901) is fixed to the inner wall of the upper end of the device housing (1).