Carpet cutting equipment

Abstract

The utility model relates to the technical field of carpet cutting, in particular to carpet cutting equipment which comprises a machine frame, a lower conveying roller, an upper conveying roller, a workbench, a cutting mechanism and a material pressing mechanism are sequentially arranged on the machine frame in the advancing direction of a carpet, mounting plates are arranged on the tops of two rear supporting columns behind the machine frame respectively, a connecting plate is connected between the two mounting plates, and the lower conveying roller and the upper conveying roller are arranged on the machine frame. A fixing block is arranged in the middle of the connecting plate; the cutting mechanism comprises a moving assembly, a telescopic air cylinder, a cutter assembly and a calibration assembly which are sequentially connected, the moving assembly comprises a lead screw, a moving motor and a moving block, the moving block extends downwards, one side of the moving block is connected with the telescopic air cylinder, the other side of the moving block is slidably connected with the connecting plate, and the moving motor is fixed to the mounting plate; the cutter assembly comprises a bearing block, a cutter and a cutting motor, and the cutting motor is fixed to the rear side of the bearing block; the calibration assembly comprises a connecting block, a moving plate and a laser sensor. The cutting device is accurate in positioning, convenient to operate and high in cutting efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of carpet cutting, in particular to a carpet cutting device. Background Art

[0002] With the rapid development of economy, people's economic level has been greatly improved, and the consumption level has also developed by leaps and bounds. People's requirements for quality of life are getting higher and higher. Many people will choose carpets to decorate their homes, and will also choose different carpet patterns for decoration. After the carpet is printed, the redundant blank areas on both sides need to be cut off. However, when the existing carpet cutting device is in operation, the carpet is continuously conveyed on the conduction roller and is very easy to deviate, resulting in inaccurate positioning during cutting, resulting in deviation during cutting, and even cutting off the pattern area, resulting in an increased scrap rate of the carpet. Utility Model Content

[0003] In order to solve the above technical problems, the utility model specifically adopts the following technical solutions.

[0004] A carpet cutting device is designed, comprising a frame, on which a lower conveying roller, an upper conveying roller, a workbench, a cutting mechanism, and a material pressing mechanism are sequentially arranged along the traveling direction of the carpet, the workbench is arranged at the middle position of the upper surface of the frame, and mounting plates are respectively arranged at the tops of two rear supporting columns behind the frame, a connecting plate is connected between the two mounting plates, and a fixing block is arranged at the middle position of the connecting plate;

[0005] The cutting mechanism includes a moving assembly, a telescopic cylinder, a cutter assembly, and a calibration assembly connected in sequence. The moving assembly includes a screw rod that is respectively rotated between a fixed block and two mounting plates, a moving motor that drives the screw rod to rotate, and a moving block that is threadedly matched with each screw rod. The moving block extends downward, and one side is connected to the telescopic cylinder, and the other side is slidably connected to the connecting plate. The moving motor is fixed to the mounting plate.

[0006] The cutting knife assembly includes a receiving block connected to the telescopic end of the telescopic cylinder, a cutting knife rotatably arranged at the front side of the receiving block, and a cutting motor driving the cutting knife to rotate, wherein the cutting motor is fixed at the rear side of the receiving block;

[0007] The calibration component comprises a connecting block arranged on a receiving block close to one side of the workbench, a moving plate installed on the connecting block, and a laser sensor arranged on the moving plate.

[0008] Preferably, the pressing mechanism includes a lower pressing roller and an upper pressing roller which are rotatably arranged between two rear support columns, one of the rear support columns is provided with a driving motor for driving the lower pressing roller to rotate, and the upper surface of the upper pressing roller is flush with the upper surfaces of the workbench and the upper conveying roller, and the upper pressing roller can move in the vertical direction of the rear support column toward the lower pressing roller through a motion mechanism.

[0009] Preferably, the movement mechanism includes a slide groove opened on the opposite side of the two rear support columns, a slider slidably connected in the slide groove, and a downward pressure cylinder arranged on the top of the rear support column. The two ends of the upper pressing roller are respectively arranged on the corresponding slider through the rotation of the roller shaft. The piston end of the downward pressure cylinder moves through the rear support column and extends into the slide groove to connect with the slider.

[0010] Preferably, a “┍”-shaped protective plate is connected to the upper end of the front side of the receiving block, and the upper end of the cutting knife extends into the interior of the protective plate.

[0011] Preferably, an oblong hole is vertically provided on the connecting block, and the rear side of the movable plate is connected in the oblong hole by bolts.

[0012] Preferably, the side surface of the movable plate is in a "┍" shape, a longitudinal oblong hole is opened in the transverse part of the movable plate, the laser sensor is connected to the movable plate through an adjustment plate, and the adjustment plate is connected to the oblong hole by bolts.

[0013] Preferably, positioning mechanisms are respectively provided on the front and rear sides of the workbench, and the positioning mechanisms include a "┍"-shaped fixed baffle, a plurality of mounting frames arranged on the inner side of the fixed baffle, and a pressure roller rotatably arranged in the mounting frame. A guide column is connected to the top of the mounting frame, and the upper end of the guide column movably extends to the upper end of the fixed baffle and is connected to a limiting block. A buffer spring is mounted on the guide column between the lateral portion of the mounting frame and the fixed baffle.

[0014] Preferably, the laser sensor and the cutting knife are located on the same horizontal line.

[0015] The beneficial effects of the utility model are:

[0016] 1. The utility model adopts a lead screw nut structure to continuously fine-tune the position of the laser sensor, so that the laser sensor always tracks the two side edges of the carpet, and then the cutting knife can cut the carpet more accurately, thereby avoiding the problem of cutting deviation when the carpet deviates during transmission, thereby improving the cutting quality and yield. At the same time, the structural design of the lead screw nut also enables the device to adapt to the cutting of carpets of different widths.

[0017] 2. The utility model further adopts positioning mechanisms on both sides of the carpet, uses pressure rollers to press the conveyed carpet, and uses fixed baffles to protect both sides of the carpet to prevent deviation, thereby further preventing the occurrence of deviation during cutting.

[0018] 3. The utility model utilizes the cooperation of the vertical oblong hole and the bolt to adjust the height of the laser sensor from the carpet. Through the cooperation of the longitudinal oblong hole and the bolt, the front and rear position of the laser sensor can be adjusted so that it is accurately aligned with the initial position of the edge lines on both sides of the carpet, thereby achieving the best sensing position of the laser sensor from the carpet. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a side view structural schematic diagram of the utility model;

[0021] Figure 3 It is a schematic diagram of the installation structure between the upper conveying roller, the lower conveying roller and the pressing mechanism;

[0022] Figure 4 It is a structural schematic diagram of the pressing mechanism;

[0023] Figure 5 1 is a schematic diagram of the side view of the pressing structure;

[0024] Figure 6 yes Figure 1 A is an enlarged structural diagram;

[0025] Figure 7 yes Figure 2 The enlarged structural diagram at B in FIG.

[0026] The numbers in the figure are: 1 frame, 2 upper conveying roller, 3 lower conveying roller, 4 carpet, 5 pressing mechanism, 51 pressing roller, 52 mounting frame, 53 fixed baffle, 54 guide column, 55 limit block, 56 buffer spring, 6 workbench, 7 calibration assembly, 71 connecting block, 72 oblong hole, 73 moving plate, 74 adjusting plate, 75 laser sensor, 76 bolt, 8 cutting knife assembly, 81 protective plate, 82 receiving block, 83 cutting knife, 84 cutting motor, 9 telescopic cylinder, 10 mounting plate, 11 moving motor, 12 moving block, 13 pressing cylinder, 14 slide, 15 slider, 16 upper pressing roller, 17 lower pressing roller, 18 rear support column, 19 controller, 20 connecting plate, 21 switch, 22 fixed block, 23 screw rod. DETAILED DESCRIPTION

[0027] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0028] Example 1

[0029] A carpet cutting device, such as Figures 1 to 7 As shown, it includes a frame 1, on which a lower conveying roller 3, an upper conveying roller 2, a workbench 6, a cutting mechanism, and a material pressing mechanism 5 are sequentially arranged along the traveling direction of the carpet 4, the lower conveying roller 3 is arranged below the front end of the frame 1, the upper conveying roller 2 is arranged above the front end of the frame 1, the workbench 6 is arranged in the middle position of the upper surface of the frame 1, and mounting plates 10 are respectively arranged on the tops of the two rear support columns 18 behind the frame 1, a connecting plate 20 is connected between the two mounting plates 10, and a fixing block 22 is arranged in the middle position of the connecting plate 20;

[0030] The cutting mechanism includes a moving assembly, a telescopic cylinder 9, a cutter assembly 8, and a calibration assembly 7 which are connected in sequence. The moving assembly includes a screw rod 23 which is respectively rotated between a fixed block 22 and two mounting plates 10, a moving motor 11 which drives the screw rod 23 to rotate, and a moving block 12 which is threadedly matched with each screw rod 23. The moving block 12 extends downward, and one side is connected to the telescopic cylinder 9, and the other side is slidably connected to the connecting plate 20. Specifically, a T-shaped block is provided on the connecting plate 20, and a track is provided on the other side of the moving block 12 so that the T-shaped block is slidably arranged in the track. The moving motor 11 is fixed to the mounting plate 10.

[0031] The cutter assembly 8 includes a receiving block 82 connected to the telescopic end of the telescopic cylinder 9, a cutting knife 83 rotatably arranged at the front side of the receiving block 82, and a cutting motor 84 driving the cutting knife 83 to rotate, and the cutting motor 84 is fixed at the rear side of the receiving block 82;

[0032] The calibration assembly 7 includes a connection block 71 disposed on a receiving block 82 close to one side of the workbench 6, a moving plate 73 mounted on the connection block 71, and a laser sensor 75 disposed on the moving plate 73. The laser sensor 75 and the cutting knife 83 are located on the same horizontal line.

[0033] The laser sensor 75 is used to sense the side lines of the carpet pattern. When the carpet deviates during the conveying process, the position of the laser sensor 75 and the cutting knife 83 can be adjusted by the moving assembly. At this time, the laser sensor 75 and the moving motor 11 can be electrically connected through the controller 19. When the laser sensor 75 does not sense the pattern edge line, the controller 19 controls the moving motor 11 to start, drive the screw rod 23 to rotate, so that the moving block 12 moves on the screw rod 23, and then adjusts the position of the laser sensor 75 and the cutting knife 83 until the laser sensor 75 recognizes and senses the carpet pattern edge line, and the moving motor 11 stops working, so that the cutting knife can be automatically calibrated during cutting to avoid cutting deviation, thereby improving cutting quality and efficiency;

[0034] The above operation can also be performed by setting the switch 21 of the mobile motor 11. When the laser sensor cannot sense the edges on both sides of the carpet pattern, manual fine adjustment can be performed through the switch.

[0035] An oblong hole 72 is vertically provided on the connecting block 71, and the rear side of the moving plate 73 is connected to the oblong hole 72 by bolts 76. The height of the moving plate 73 can be adjusted by the cooperation of the oblong hole and the bolt, thereby adjusting the optimal sensing position of the laser sensor 75 from the carpet.

[0036] The side of the moving plate 73 is in the shape of a "┍" and a longitudinal oblong hole 72 is provided in the transverse part of the moving plate 73. The laser sensor 75 is connected to the moving plate 73 through an adjustment plate 74, and the adjustment plate 74 is connected to the oblong hole 72 through a bolt 76. The cooperation between the longitudinal oblong hole and the bolt can be used for precise adjustment of the initial position of the laser sensor, so that it can be aligned with the edge of the carpet pattern.

[0037] The pressing mechanism 5 includes a lower pressing roller 17 and an upper pressing roller 16 which are rotatably arranged between two rear support columns 18, and the upper surface of the upper pressing roller 16 is flush with the upper surface of the workbench 6 and the upper conveying roller 2, and the upper pressing roller 16 can move in the vertical direction of the rear support column 18 toward the lower pressing roller 17 through a moving mechanism. The moving mechanism includes a slide 14 provided on one side opposite to the two rear support columns 18, a slider 15 slidably connected in the slide 14, and a pressing cylinder 13 arranged on the top of the rear support column 18. The two ends of the upper pressing roller 16 are respectively rotatably arranged on the corresponding slider 15 through a roller shaft, and the piston end of the pressing cylinder 13 moves through the rear support column 18 and extends into the slide 14 to connect with the slider 15. The slider 15 is driven by the pressing cylinder 13 to move toward the lower pressing roller 17 and clamp the carpet, and the driving motor is used to drive the lower pressing roller 17 to rotate, so that the upper pressing roller 17 rotates together, driving the cut carpet to move.

[0038] A “┍”-shaped protective plate 81 is connected to the upper end of the front side of the receiving block 82, and the upper end of the cutting knife 83 extends to the inside of the protective plate 81. The protective plate 81 plays a protective role in installation to prevent the staff from being cut during operation.

[0039] When the utility model is working, first one side of the carpet is pulled to the left side of the lower conveying roller 3, then it bypasses the upper surface of the upper conveying roller and is pulled between the upper pressing roller 16 and the lower pressing roller 17, and then the pressing cylinder 13 is started to drive the slider 15 to move downward in the slide groove 14 and press the carpet tightly so that it can be transmitted during the cutting process; at this time, the position of the cutter assembly 8 and the calibration assembly 7 is adjusted by the switch 21, and then the height of the movable plate 73 is adjusted by the cooperation of the vertical oblong hole and the bolt on the connecting block 71, and then the position of the bolt on the movable plate in the longitudinal oblong hole is adjusted, and then the front and rear position of the laser sensor is adjusted to align it with the edge lines on both sides of the carpet pattern, and finally the laser sensor is located at the best sensing position; then The driving motor 24 is started to drive the lower pressing roller 17 to rotate, thereby causing the upper pressing roller 16 to rotate together to convey the carpet. At the same time, the telescopic cylinder 9 is started to extend to move the cutter assembly 8 and the calibration assembly downward so that the cutting knife 83 can cut the carpet 4. When the carpet deviates during the cutting process, the laser sensor 75 can be controlled by the controller to always track the side lines of the carpet pattern. In this process, the moving motor 11 is controlled to drive the screw rod 23 to rotate, so that the moving block 12 moves along the connecting plate 20 on the screw rod 23, thereby adjusting the position of the laser sensor 75 to always sense the edge of the carpet, so that the cutting knife 83 can cut accurately, avoid cutting deviation, and then improve the cutting quality and yield guarantee.

[0040] Example 2

[0041] A carpet cutting device, which is different from the embodiment 1 in that positioning mechanisms are respectively provided on the front and rear sides of the workbench 6, and multiple groups of positioning mechanisms can be provided as needed. The positioning mechanisms include a "┍"-shaped fixed baffle 53, a plurality of mounting frames 52 arranged inside the fixed baffle 53, and a pressure roller 51 rotatably arranged in the mounting frame 52. A guide column 54 is connected to the top of the mounting frame 52, and the upper end of the guide column 54 movably extends to the upper end of the fixed baffle 53 and is connected to a limiting block 55. A buffer spring 56 is sleeved on the guide column 54 between the lateral part of the mounting frame 52 and the fixed baffle 53. The pressure roller 51 presses the two sides of the carpet 4, and elastically presses the buffer spring 56, so as to position the carpet when cutting, prevent deviation, and make the cutting position more accurate. In addition, the buffer spring 56 can also provide a certain buffer for the pressure roller 51. When in use, the limiting block 55 can be pulled up to lift the pressure roller 51 to press the two sides of the carpet under the pressure roller 51.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A carpet cutting device, characterized in that: The invention comprises a frame (1), on which a lower conveying roller (3), an upper conveying roller (2), a workbench (6), a cutting mechanism, and a material pressing mechanism (5) are sequentially arranged along the traveling direction of the carpet (4) on the frame (1), the workbench (6) being arranged at the middle position of the upper surface of the frame (1), and mounting plates (10) being arranged at the top of two rear support columns (18) at the rear of the frame (1), a connecting plate (20) being connected between the two mounting plates (10), and a fixing block (22) being arranged at the middle position of the connecting plate (20); The cutting mechanism comprises a moving assembly, a telescopic cylinder (9), a cutter assembly (8), and a calibration assembly (7) which are connected in sequence. The moving assembly comprises screw rods (23) which are respectively rotatably arranged between a fixed block (22) and two mounting plates (10), a moving motor (11) which drives the screw rods (23) to rotate, and a moving block (12) which is threadedly matched with each screw rod (23). The moving block (12) extends downward, and one side is connected to the telescopic cylinder (9), and the other side is slidably connected to the connecting plate (20). The moving motor (11) is fixed on the mounting plate (10). The cutting knife assembly (8) comprises a receiving block (82) connected to the telescopic end of the telescopic cylinder (9), a cutting knife (83) rotatably arranged at the front side of the receiving block (82), and a cutting motor (84) driving the cutting knife (83) to rotate, wherein the cutting motor (84) is fixed at the rear side of the receiving block (82); The calibration component (7) comprises a connecting block (71) arranged on a receiving block (82) close to a side of the workbench (6), a moving plate (73) installed on the front side of the connecting block (71), and a laser sensor (75) arranged on the moving plate (73).

2. The carpet cutting device according to claim 1, characterized in that: The pressing mechanism (5) comprises a lower pressing roller (17) and an upper pressing roller (16) which are rotatably arranged between two rear support columns (18), a driving motor (24) for driving the lower pressing roller (17) to rotate is arranged on one of the rear support columns (18), and the upper surface of the upper pressing roller (16) is flush with the upper surfaces of the workbench (6) and the upper conveying roller (2), and the upper pressing roller (16) can move in a direction close to the lower pressing roller (17) along the vertical direction of the rear support column (18) through a moving mechanism.

3. The carpet cutting device according to claim 2, characterized in that: The motion mechanism comprises a slide groove (14) provided on one side opposite to the two rear support columns (18), a slider (15) slidably connected in the slide groove (14), and a downward pressure cylinder (13) arranged on the top of the rear support column (18); the two ends of the upper pressing roller (16) are respectively arranged on the corresponding slider (15) through the rotation of the roller shaft; the piston end of the downward pressure cylinder (13) moves through the rear support column (18) and extends into the slide groove (14) to be connected with the slider (15).

4. The carpet cutting device according to claim 1, characterized in that: A "┍"-shaped protective plate (81) is connected to the upper end of the front side of the receiving block (82), and the upper end of the cutting knife (83) extends into the interior of the protective plate (81).

5. The carpet cutting device according to claim 1, characterized in that: An oblong hole (72) is vertically provided on the connection block (71), and the rear side of the movable plate (73) is connected to the oblong hole (72) via bolts (76).

6. The carpet cutting device according to claim 1 or 5, characterized in that: The side surface of the movable plate (73) is in a "┍" shape, and a longitudinal oblong hole (72) is opened in the transverse part of the movable plate (73). The laser sensor (75) is connected to the movable plate (73) through an adjustment plate (74), and the adjustment plate (74) is connected to the oblong hole (72) through a bolt (76).

7. The carpet cutting device according to claim 1, characterized in that: Positioning mechanisms are provided on the front and rear sides of the workbench (6), respectively. The positioning mechanisms include a "┍"-shaped fixed baffle (53), a plurality of mounting frames (52) arranged inside the fixed baffle (53), and a pressure roller (51) rotatably arranged inside the mounting frame (52). A guide column (54) is connected to the top of the mounting frame (52). The upper end of the guide column (54) movably extends to the upper end of the fixed baffle (53) and is connected to a limiting block (55). A buffer spring (56) is sleeved on the guide column (54) between the lateral portion of the mounting frame (52) and the fixed baffle (53).

8. The carpet cutting device according to claim 1, characterized in that: The laser sensor (75) and the cutting knife (83) are located on the same horizontal line.

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