Post-treatment device for zinc pyrrolidone carboxylate
By designing a post-treatment device including a weighing conveyor rack, a second conveying platform and a push plate assembly, the structural coordination of the gripper and the weighing conveyor rack can realize the synchronous measurement and packing of the zinc pyrrolidone carboxylate powder, which solves the problem of low working efficiency in the prior art and improves the processing efficiency.
Patent Information
- Application Number
- CN202420945843.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing post-treatment device for zinc pyrrolidone carboxylate powder has the problem of low working efficiency, which leads to multiple waits during the conveying process, increasing equipment costs and reducing processing efficiency.
By designing a post-processing device including a first conveying platform, a weighing conveyor rack, a second conveying platform and a push plate assembly, the structural coordination of the gripper and the weighing conveyor rack can realize synchronous measurement and packing of the bag material, reduce the number of weighing times, and improve processing efficiency.
This device can realize synchronous measurement of the weight of the bag material and the total weight of the carton during the grabber hand packing process, reduce unnecessary waiting and weighing time, and improve the post-treatment efficiency of pyrrolidone zinc carboxylate powder.
Smart Images

Figure CN222808372U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a zinc pyrrolidone carboxylate production device, in particular to a zinc pyrrolidone carboxylate post-processing device. Background Art
[0002] Currently, after zinc pyrrolidone carboxylate powder is produced, it must first be bagged by a powder packaging machine. Each bag is then weighed sequentially to prevent insufficient powder after bagging. After weighing, the bags are packed into cartons using a gripper to ensure a consistent number of bags per carton. After packing, a conveyor platform transports the cartons to a weighing station for further weighing to ensure the required number of bags and total weight meet the requirements. Once qualified, the cartons are then sent to a packaging station for sealing, completing the post-processing of the zinc pyrrolidone carboxylate powder. This entire post-processing process is completed automatically, meeting the manufacturer's automated production requirements.
[0003] However, the drawback of this post-processing device is that, on the one hand, in order to achieve the individual weighing of each powder before packaging, the bags of material need to be weighed in sequence according to a step-by-step conveying method after being sent out by the powder packaging machine, and the conveying platform is in a paused waiting state during the weighing process, so as to ensure that the weighing station only weighs a single bag of material at each weighing. This processing method will cause the bags of material to wait multiple times during the transportation process, reducing the transportation efficiency of the bags of material. On the other hand, in order to ensure the stability of the bagging of the powder and the stability of the bagging of the bag, the post-processing device needs to weigh the bags and cartons separately twice during the processing process, which increases the equipment cost and further reduces its processing efficiency.
[0004] Therefore, the existing post-processing device for zinc pyrrolidonecarboxylate powder has the problem of low working efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a post-processing device for zinc pyrrolidone carboxylate, which can improve the post-processing efficiency of zinc pyrrolidone carboxylate powder.
[0006] The technical solution of the utility model is as follows: a post-processing device for zinc pyrrolidone carboxylate, comprising a first conveying platform, one end of the first conveying platform forming a boxing station, a grabber being provided above the boxing station, a weighing conveying frame being provided on one side of the boxing station, a second conveying platform and a third conveying platform being provided at both ends of the weighing conveying frame, a plurality of driven rollers being distributed at intervals on the second conveying platform, and push plate assemblies being provided on both sides of the second conveying platform;
[0007] The first conveying platform is used to convey the bagged materials to the packing station;
[0008] The push plate assembly is used to push the cartons on the second conveying platform onto the weighing conveying rack in sequence;
[0009] The grabber is used to transfer the bagged materials on the packing station into the cartons on the weighing conveyor rack;
[0010] The weighing conveyor frame is used to record the weight of the carton after each feeding by the gripper, and calculate the individual weight of each bag of material based on the weight difference between the two records. When the individual weight of each bag of material and the total weight of the carton meet the requirements, the weighing conveyor frame will convey the carton to the third conveying platform.
[0011] In the aforementioned post-processing device for zinc pyrrolidone carboxylate, a baffle is provided at one end of the packing station, ribs are provided on both sides of the packing station, and a photoelectric switch for detecting the position of the bag material is provided below the packing station.
[0012] In the aforementioned post-processing device for zinc pyrrolidone carboxylate, the push plate assembly includes a driving shaft and a driven shaft respectively arranged at the front and rear ends of the second conveying platform, both ends of the driving shaft and the driven shaft are rotatably connected to the second conveying platform, and symmetrical conveying chains are provided on both sides of the driving shaft and the driven shaft, and a number of push plates are distributed at intervals on the conveying chains.
[0013] In the aforementioned post-processing device for zinc pyrrolidone carboxylate, the first conveying platform and the second conveying platform are arranged parallel to each other, and the grabber includes a linear slide located above the packing station and the weighing conveyor frame. The linear slide and the first conveying platform are arranged perpendicular to each other, and the slider of the linear slide is connected to a lifting frame, and the lifting frame is connected to a pneumatic suction cup.
[0014] In the aforementioned post-processing device for zinc pyrrolidonecarboxylate, the weighing and conveying frame comprises a base, the base is connected to the conveying frame via a weighing sensor, and the conveying frame is installed with a conveyor belt.
[0015] Compared with the prior art, the present invention has the following features:
[0016] (1) The present invention cooperates with the second conveying platform, the grabbing arm and the weighing conveying frame to enable the second conveying platform to convey the cartons to the weighing conveying frame, and the grabbing arm sequentially transfers the bags on the packing station to the cartons on the weighing conveying frame for packing. During the packing process, the weighing conveying frame can record the total weight of each carton after the bags are placed, and then calculate the individual weight of each bag, that is, the synchronous measurement of the individual weight of the bag and the total weight of the carton is achieved by a single weighing. And because the measurement process is realized during the packing process of the grabbing arm, it can also use the action interval of the grabbing arm during each feeding to complete the measurement and calculation work, and save the time occupied by the early weighing of the bags and the later weighing of the cartons, effectively improving the processing efficiency of the present invention.
[0017] (2) By optimizing the structure of the push plate assembly, after the cartons are placed on the second conveying platform, the push plates can separate and limit the adjacent cartons from each other, thereby ensuring that the push plate assembly can deliver a single carton to the weighing conveyor rack at a time, ensuring the weighing accuracy of the weighing conveyor rack and the packing stability of the bag material;
[0018] Therefore, the utility model can improve the post-processing efficiency of zinc pyrrolidonecarboxylate powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a top view of Example 1;
[0020] Figure 2 yes Figure 1 A-direction view;
[0021] Figure 3 It is a structural diagram of the weighing conveyor frame and the grabber;
[0022] Figure 4 This is a top view of Example 2.
[0023] The marks in the accompanying drawings are: 1-first conveying platform, 2-weighing conveying frame, 3-second conveying platform, 4-third conveying platform, 5-driven roller, 6-baffle, 7-side guard, 8-photoelectric switch, 9-cover plate, 10-conveyor chain, 11-push plate, 12-linear slide, 13-lifting frame, 14-pneumatic suction cup, 15-ejection plate, 16-cache roller, 201-base, 202-weighing sensor, 203-conveyor belt, 301-driving shaft, 302-driven shaft. DETAILED DESCRIPTION
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0025] Example 1. A post-treatment device for zinc pyrrolidone carboxylate, comprising: Figure 1-3 As shown, it includes a first conveying platform 1, one end of the first conveying platform 1 forms a packing station, a grabber is provided above the packing station, a weighing conveying frame 2 is provided on one side of the packing station, and a second conveying platform 3 and a third conveying platform 4 are provided at both ends of the weighing conveying frame 2. The second conveying platform 3 is provided with a plurality of driven rollers 5 at intervals, and push plate assemblies are provided on both sides of the second conveying platform 3;
[0026] The first conveying platform 1 is used to convey the bagged materials to the packing station;
[0027] The push plate assembly is used to push the cartons on the second conveying platform 3 onto the weighing conveying rack 2 in sequence;
[0028] The grabber is used to transfer the bagged materials on the packing station into the carton on the weighing conveyor frame 2;
[0029] The weighing conveyor frame 2 is used to record the weight of the carton containing bag material after each feeding by the grabber, and calculate the individual weight of each bag material based on the weight difference between the two records. When the individual weight of each bag material and the total weight of the carton meet the requirements, the weighing conveyor frame 2 conveys the carton to the third conveying platform 4.
[0030] The third conveying platform 4 is used to convey the cartons to the packing station for packing.
[0031] An active roller is provided on the first conveying platform 1 at the packing station, a baffle 6 is provided at one end of the packing station, side ribs 7 are provided on both sides of the packing station, and a photoelectric switch 8 for detecting the position of the bag material is provided below the packing station.
[0032] The push plate assembly includes a driving shaft 301 and a driven shaft 302 respectively provided at the front and rear ends of the second conveying platform 3. Both ends of the driving shaft 301 and the driven shaft 302 are rotatably connected to the second conveying platform 3. A symmetrical conveying chain 10 is provided on both sides of the driving shaft 301 and the driven shaft 302. A plurality of push plates 11 are spaced apart on the conveying chain 10.
[0033] During use, the carton can be opened manually and placed on the second conveying platform 3 between adjacent push plates 11 , or the carton can be opened and placed on the second conveying platform 3 by an opening device according to the rotation position of the push plates 11 .
[0034] Cover plates 9 for shielding the conveying chain 10 are detachably connected to both sides of the second conveying platform 3 .
[0035] The first conveying platform 1 and the second conveying platform 3 are arranged parallel to each other. The grabber includes a linear slide 12 located above the packing station and the weighing conveying frame 2. The linear slide 12 and the first conveying platform 1 are arranged perpendicular to each other. The slider of the linear slide 12 is connected to a lifting frame 13, and the lifting frame 13 is connected to a pneumatic suction cup 14.
[0036] The weighing conveyor frame 2 includes a base 201, a conveyor frame is connected to the base 201 via a weighing sensor 202, a conveyor belt 203 is installed on the conveyor frame, and the weighing sensor 202 is connected to a weighing system and an alarm. When the weighing system calculates that the single unit weight of the bag material does not meet the standard, an alarm is sounded through the alarm, so that the operator can handle it.
[0037] The working principle of the present invention is as follows: During use, the powder packaging machine first bags the powder and places it on the first conveyor platform 1. The first conveyor platform 1 then conveys the bagged material to the boxing station. Once the bagged material is in place, the photoelectric switch 8 detects it and drives the pneumatic suction cup 14 to suck up the bagged material at the boxing station and transfer it to the carton on the weighing conveyor frame 2, completing the boxing function.
[0038] After each bag of material falls into the carton, the overall weight of the carton is detected by the weighing sensor 202 below, and the individual weight of the dropped bag of material is calculated based on the weight difference between the two detected weights, thereby achieving the measurement of the individual weight of the bag of material and the overall weight of the carton, while ensuring the quality of the bagging and boxing of zinc pyrrolidone carboxylate powder, and improving its processing efficiency.
[0039] When the weighing sensor 202 detects that the total weight of the carton reaches the threshold, it means that the number of bags in the carton meets the requirements. Then the conveyor belt 203 drives the carton to the third conveying platform 4, and then the second conveying platform 3 sends the next empty carton to the weighing conveyor frame 2, completing the packing action of the bag materials.
[0040] Example 2. A post-treatment device for zinc pyrrolidone carboxylate, comprising: Figure 4 As shown, it includes a first conveying platform 1, one end of the first conveying platform 1 forms a packing station, a grabber is provided above the packing station, a weighing conveying frame 2 is provided on one side of the packing station, and a second conveying platform 3 and a third conveying platform 4 are provided at both ends of the weighing conveying frame 2. The second conveying platform 3 is provided with a plurality of driven rollers 5 at intervals, and push plate assemblies are provided on both sides of the second conveying platform 3;
[0041] The first conveying platform 1 is used to convey the bagged materials to the packing station;
[0042] The push plate assembly is used to push the cartons on the second conveying platform 3 onto the weighing conveying rack 2 in sequence;
[0043] The grabber is used to transfer the bagged materials on the packing station into the carton on the weighing conveyor frame 2;
[0044] The weighing conveyor frame 2 is used to record the weight of the carton containing bag material after each feeding by the grabber, and calculate the individual weight of each bag material based on the weight difference between the two records. When the individual weight of each bag material and the total weight of the carton meet the requirements, the weighing conveyor frame 2 conveys the carton to the third conveying platform 4.
[0045] The third conveying platform 4 is used to convey the cartons to the packing station for packing.
[0046] An active roller is provided on the first conveying platform 1 at the packing station, a baffle 6 is provided at one end of the packing station, side ribs 7 are provided on both sides of the packing station, and a photoelectric switch 8 for detecting the position of the bag material is provided below the packing station.
[0047] The push plate assembly includes a driving shaft 301 and a driven shaft 302 respectively provided at the front and rear ends of the second conveying platform 3. Both ends of the driving shaft 301 and the driven shaft 302 are rotatably connected to the second conveying platform 3. A symmetrical conveying chain 10 is provided on both sides of the driving shaft 301 and the driven shaft 302. A plurality of push plates 11 are spaced apart on the conveying chain 10.
[0048] During use, the carton can be opened manually and placed on the second conveying platform 3 between adjacent push plates 11 , or the carton can be opened and placed on the second conveying platform 3 by an opening device according to the rotation position of the push plates 11 .
[0049] Cover plates 9 for shielding the conveying chain 10 are detachably connected to both sides of the second conveying platform 3 .
[0050] The first conveying platform 1 and the second conveying platform 3 are arranged parallel to each other, and the grabbing arm is a conventional manipulator capable of grabbing bag materials.
[0051] The weighing conveyor frame 2 includes a base 201 , a conveyor frame is connected to the base 201 via a weighing sensor 202 , a conveyor belt 203 is installed on the conveyor frame, and a weighing system is connected to the outside of the weighing sensor 202 .
[0052] The third conveying platform 4 is respectively provided with an ejector plate 15 and a buffer roller 16 on both sides near one end of the weighing conveying frame 2, and the outside of the ejector plate 15 is connected to the weighing system; when the weighing system detects that the single body weight of the bag material does not meet the requirements, the grabber stops the action and the weighing conveying frame 2 directly sends the carton to the third conveying platform 4; and the ejector plate 15 on one side ejects it and sends it to the buffer roller 16, thereby realizing temporary storage of the bag material and facilitating subsequent processing by the operator.
[0053] Compared with Example 1, this embodiment further defines the corresponding ejector plate 15 and buffer roller 16 on the basis of the weighing conveyor frame 2, so that when the weighing conveyor frame 2 detects that there is a problem with the single body weight of the bag material, the weighing conveyor frame 2 can directly send the carton to the third conveying platform 4, and use the ejector plate 15 to send the carton to the buffer roller 16, so that subsequent bag materials can continue to be packed in a conventional manner, thereby improving the working efficiency of the post-processing device.
Claims
1. A post-treatment device for zinc pyrrolidone carboxylate, characterized in that: The invention comprises a first conveying platform (1), one end of which forms a packing station, a grabber is arranged above the packing station, a weighing conveying frame (2) is arranged on one side of the packing station, a second conveying platform (3) and a third conveying platform (4) are arranged at both ends of the weighing conveying frame (2), the second conveying platform (3) is provided with a plurality of driven rollers (5) arranged at intervals, and push plate assemblies are arranged on both sides of the second conveying platform (3); The first conveying platform (1) is used to convey the bag material to the packing station; The push plate assembly is used to push the cartons on the second conveying platform (3) onto the weighing conveying rack (2) in sequence; The grabber is used to transfer the bagged materials on the packing station into the carton on the weighing conveyor frame (2); The weighing conveyor frame (2) is used to record the weight of the carton after each feeding by the grabber, and calculate the unit weight of each bag material based on the weight difference between the two previous and subsequent records; when the unit weight of each bag material and the total weight of the carton meet the requirements, the weighing conveyor frame (2) conveys the carton to the third conveying platform (4).
2. The post-treatment device for zinc pyrrolidonecarboxylate according to claim 1, characterized in that: A baffle (6) is provided at one end of the packing station, baffles (7) are provided on both sides of the packing station, and a photoelectric switch (8) for detecting the position of bag materials is provided below the packing station.
3. The post-treatment device for zinc pyrrolidonecarboxylate according to claim 1, characterized in that: The push plate assembly comprises a driving shaft (301) and a driven shaft (302) respectively arranged at the front and rear ends of the second conveying platform (3); both ends of the driving shaft (301) and the driven shaft (302) are rotatably connected to the second conveying platform (3); symmetrical conveying chains (10) are arranged on both sides of the driving shaft (301) and the driven shaft (302); and a plurality of push plates (11) are spaced apart on the conveying chain (10).
4. The post-treatment device for zinc pyrrolidonecarboxylate according to claim 1, characterized in that: The first conveying platform (1) and the second conveying platform (3) are arranged parallel to each other, and the gripper comprises a linear slide (12) located above the packing station and the weighing conveying frame (2), the linear slide (12) and the first conveying platform (1) are arranged perpendicular to each other, the slider of the linear slide (12) is connected to a lifting frame (13), and the lifting frame (13) is connected to a pneumatic suction cup (14).
5. The post-treatment device for zinc pyrrolidonecarboxylate according to claim 1, characterized in that: The weighing conveying frame (2) comprises a base (201), the base (201) is connected to the conveying frame via a weighing sensor (202), and a conveying belt (203) is installed on the conveying frame.