Overturning bottom skin removing crane for ALC plate production line
By designing a flip-floping scissor for ALC board production line, the combination of flip-floping device and bottom-floping device is used to solve the problem of waste cleaning in the ALC board production line, improving production efficiency and quality, and achieving low-cost waste removal.
Patent Information
- Application Number
- CN202420997136.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-05-10
AI Technical Summary
In the ALC board production line, it is difficult to clean up the waste on the bottom and side panels of the ALC board, resulting in reduced production efficiency and difficult to ensure quality.
A somersault-removing crane is designed, including a walking cart, a lifting device, a flip device and a bottom-removing device. Through the cooperation of the flip device and the deshelf device, the separation of the ALC plate from the side plate is achieved, and the waste material on the bottom and side plates of the ALC plate is automatically cleaned.
The waste cleaning of the bottom and side plate surfaces of the ALC plate production line has been achieved, which improves production efficiency and quality, and is low in cost, which meets the enterprise's efficiency requirements.
Smart Images
Figure CN222808810U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of assembled building equipment, in particular to a flip bottom skin removal crane used for an ALC board production line. Background Art
[0002] With the continuous progress of modern science and technology, in the face of the demand for rapid construction and development, prefabricated housing construction has become a general trend. This construction method is more standardized, mechanized and automated. ALC board is the abbreviation of autoclaved lightweight concrete, a porous concrete forming board cured by high-pressure steam. The production of ALC board is to pour into a blank in a mold, remove the mold after the blank is formed, and further cut it; there is cutting waste at the bottom and upper surface of the ALC board that has been cut. Before packaging, the ALC board needs to clean the waste on its surface. Because the ALC board is heavy and placed on the side panel, it is difficult to clean the waste at the bottom. At the same time, some waste will adhere to the surface of the side panel, affecting the next use, resulting in reduced production efficiency and difficult to ensure production quality. How to achieve mechanized and automated cleaning of the waste on the surface and side panels of the ALC board in the production workshop has become an engineering problem that needs to be solved urgently in this industry. Summary of the invention
[0003] The utility model aims to provide a flipping bottom peeling crane for an ALC board production line, which realizes the separation of the ALC board stamp and the side board by arranging a flipping device and a transverse movement device; further, the waste on the bottom and side boards of the ALC board is cleaned by arranging a bottom peeling device.
[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0005] The utility model discloses a flip bottom peeling crane for an ALC board production line, comprising a traveling trolley, a lifting device, a flipping device and a bottom peeling device.
[0006] The walking trolley comprises a walking beam, a longitudinal beam, a first guide column and a second guide column. The walking beam is fixedly connected to the longitudinal beam, and the walking beam and the longitudinal beam form a frame structure. The upper end of the first guide column is fixedly connected to the longitudinal beam, and the two sides of the first guide column are fixedly connected with guide rails. The second guide column has the same structure as the first guide column and is symmetrically arranged.
[0007] The lifting device includes a lifting frame, a first oil cylinder, a second oil cylinder, and a synchronization device. The lifting frame includes a first column, a second column, and a cross brace. The first column, the second column, and the cross brace are welded together to form the lifting frame. The first column is also symmetrically arranged with guide wheels in an array, and the guide wheels are connected to the guide track on the first guide column through a moving pair. The second column has the same structure as the first column. One end of the first oil cylinder is connected to the longitudinal beam through a rotating pair, and the other end is connected to the cross brace through a rotating pair. The second oil cylinder connects the longitudinal beam and the cross brace in the same way.
[0008] The synchronization device includes a synchronization shaft, a bearing seat, a gear, and a rack. The bearing seat is fixedly connected to the first column, one end of the synchronization shaft is connected to the bearing seat through a rotating pair, and the end face of the synchronization shaft is fixedly connected to a gear; the rack is fixedly installed on the side of the first guide column, and the gear is meshed with the rack through a gear pair. The other end of the synchronization shaft is connected to the second guide column and the second column in the same way.
[0009] The turning device includes a crank arm, a turning platform, a clamping device, a third oil cylinder, and a fourth oil cylinder. The crank arm is fixedly welded to the turning frame, a clamping device is provided at the bottom of the crank arm, and the crank arm is hinged to the bottom end of the lifting frame through a rotating pair. The two ends of the third oil cylinder are respectively hinged to the first column and the turning platform through a rotating pair. The fourth oil cylinder is connected in the same way as the third oil cylinder, and the turning device is driven by the third oil cylinder and the fourth oil cylinder to rotate 90°.
[0010] The turning table includes a fixed frame, a mobile platform, a slider guide device, and a double-stroke oil cylinder. The fixed frame is fixedly welded to the crank arm, and a double-stroke oil cylinder is hinged between the fixed frame and the mobile platform; a slider guide device is also provided between the fixed frame and the mobile platform, and the slider of the slider guide device is fixedly connected to the fixed frame, and the guide is fixedly connected to the mobile platform. The double-stroke oil cylinder and the slider guide device are both in two groups, and the directional movement of the mobile platform relative to the fixed frame is achieved through the driving of the double-stroke oil cylinder and the restraining effect of the slider guide device.
[0011] The clamping device includes a support plate, a limit plate, a clamping plate, and a fifth oil cylinder. The support plate is fixedly connected to the end surface of the crank arm, and the limit plate is fixedly connected to the side surface of the crank arm; a fifth oil cylinder is hinged between one end of the clamping plate and the support plate, and the middle of the clamping plate is hinged to the support plate through a rotating pair.
[0012] The bottom peeling device includes a support beam, a first scraper, a second scraper, a third guide column, a fourth guide column, and a sixth oil cylinder. The upper end surface of the support beam is fixedly connected to the third guide column and the fourth guide column, the bottom is fixedly connected to the first scraper, and the side is fixedly connected to the second scraper. The cylinder body of the sixth oil cylinder is fixedly connected to the cross brace of the lifting frame, and the piston rod head of the sixth oil cylinder is hinged to the middle of the support beam through a rotating pair. The first scraper is used to clean the waste adhered to the surface of the side plate, and the second scraper is used to clean the waste at the bottom of the ALC plate.
[0013] The traveling trolley is also provided with a driving device. The traveling trolley is arranged on a frame, and the traveling wheels cooperate with the tracks on the frame and are driven by a servo motor to realize the overall movement of the equipment.
[0014] The clamping device also includes a push rod arm, a push rod, and a push plate. The push rod arm is fixedly connected in the middle of the clamping plate. The push rod arm is hinged to one end of the push rod through a rotating pair. The other end of the push rod is hinged to the middle of the push plate through a rotating pair. The end of the push plate is hinged to the support plate through a rotating pair. The clamping device has two groups, and the side plate can be clamped by the fifth oil cylinder. The push rod is linked to the clamping plate, and can push the side plate out of the support plate after the clamping plate releases the side plate.
[0015] The third guide column and the fourth guide column are also provided with guide devices, and the guide devices can realize the vertical lifting and lowering of the bottom peeling device to prevent the first scraper and the second scraper from deviating.
[0016] Compared with the prior art, the outstanding advantages of the utility model are:
[0017] 1. The utility model is a kind of empty flip bottom peeling crane used in ALC board production line. By setting a flip device and a liftable bottom peeling device, it can realize the cleaning of the waste material adhering to the bottom and side surface of the ALC board. It has a simple working principle and a high degree of automation. It can effectively remove waste material at a relatively low cost, which meets the benefit requirements of the enterprise.
[0018] 2. The utility model is a kind of empty flip bottom skin removal lifting machine used in ALC board production line. Multiple devices adopt double structure mode or synchronous device, which avoids the phenomenon of insufficient strength and rigidity in single structure mode and solves the problem that ALC board is heavy and difficult to flip, translate and scrape waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is one of the structural schematic diagrams of a flip bottom skin removal crane used in an ALC board production line of the utility model.
[0020] Figure 2 This is the second structural schematic diagram of a flip bottom skin removal crane used in an ALC board production line of the utility model.
[0021] Figure 3 This is the third structural schematic diagram of a flip bottom skin removal crane used in an ALC board production line of the utility model.
[0022] Figure 4 This is the fourth structural schematic diagram of a flip bottom skin removal crane used in an ALC board production line of the utility model.
[0023] Figure 5 This is the fifth structural schematic diagram of a flip bottom skin removal crane used in an ALC board production line of the utility model.
[0024] Figure 6 This is one of the partial structural schematic diagrams of a flip bottom skin removal crane used in an ALC board production line of the utility model.
[0025] Figure 7 This is the sixth structural schematic diagram of a flip bottom skin removal crane used in an ALC board production line of the utility model. Implementation
[0026] The following is attached Figure 1-7 The technical solution of the utility model is further illustrated with embodiments.
[0027] Comparison Figure 1 , Figure 5 The empty flip bottom peeling crane used in the ALC board production line comprises a traveling trolley 1, a lifting device 2, a turning device 3, and a bottom peeling device 4.
[0028] Comparison Figure 1 , Figure 2 The walking vehicle 1 comprises a walking beam 5, a longitudinal beam 6, a first guide column 7, and a second guide column 8. The walking beam 5 is fixedly connected to the longitudinal beam 6, and the walking beam 5 and the longitudinal beam 6 form a frame structure. The upper end of the first guide column 7 is fixedly connected to the longitudinal beam 6, and the two sides of the first guide column 7 are fixedly connected with guide rails 9. The second guide column 8 has the same structure as the first guide column 7 and is symmetrically arranged.
[0029] Comparison Figure 1 , Figure 2The lifting device 2 includes a lifting frame 10, a first oil cylinder 11, a second oil cylinder 12, and a synchronization device 13. The lifting frame 10 includes a first column 14, a second column 15, and a cross brace 16. The first column 14, the second column 15, and the cross brace 16 are welded together to form the lifting frame 10. The first column 14 is also symmetrically arranged with guide wheels 17 in an array, and the guide wheels 17 are connected to the guide rail 9 on the first guide column 14 through a first moving pair 50. The second column 15 has the same structure as the first column 14. One end of the first oil cylinder 11 is connected to the longitudinal beam 6 through a first rotating pair 51, and the other end is connected to the cross brace 16 through a second rotating pair 68. The second oil cylinder 12 connects the longitudinal beam 6 and the cross brace 16 in the same way.
[0030] Comparison Figure 1 , Figure 3 The synchronization device 13 includes a synchronization shaft 18, a bearing seat 19, a gear 20, and a rack 21. The bearing seat 19 is fixedly connected to the first column 14, one end of the synchronization shaft 18 is connected to the bearing seat 19 through the third rotation pair 52, and the end face of the synchronization shaft 18 is fixedly connected to the gear 20; the rack 21 is fixedly installed on the side of the first guide column 7, and the gear 20 is meshed with the rack 21 through the first gear pair 53. The other end of the synchronization shaft 18 is connected to the second guide column 8 and the second column 15 in the same way. The synchronization device 13 can make the lifting device 2 run stably.
[0031] Comparison Figure 1 , Figure 3 , Figure 4 The turning device 3 includes a crank arm 22, a turning platform 23, a clamping device 24, a third oil cylinder 25, and a fourth oil cylinder 26. The crank arm 22 is fixedly welded to the turning platform 23, and a clamping device 24 is provided at the bottom of the crank arm 22. The crank arm 22 is hinged to the bottom end of the lifting frame 10 through a fourth rotational pair 54. One end of the third oil cylinder 25 is hinged to the first column 14 through a fifth rotational pair 55, and the other end is hinged to the turning platform 23 through a sixth rotational pair 56. The fourth oil cylinder 26 is connected in the same manner as the third oil cylinder 25, and the turning device 3 is driven to rotate 90° by the third oil cylinder 25 and the fourth oil cylinder 26.
[0032] Comparison Figure 1 , Figure 3 , Figure 4 , Figure 7The flip table 23 includes a fixed frame 27, a mobile platform 28, a slider guide device 29, and a double-stroke oil cylinder 30. The fixed frame 27 is fixedly welded to the crank arm 22, and the fixed frame 27 is hinged to one end of the double-stroke oil cylinder 30 through the seventh rotation pair 57, and the other end of the double-stroke oil cylinder 30 is hinged to the mobile platform 28 through the eighth rotation pair 58; a slider guide device 29 is also provided between the fixed frame 27 and the mobile platform 28, and the slider 31 of the slider guide device 29 is fixedly connected to the fixed frame 27, and the guide rail 32 is fixedly connected to the mobile platform 28. The double-stroke oil cylinder 30 and the slider guide device 29 are both in two groups, and the directional movement of the mobile platform 28 relative to the fixed frame 27 is achieved through the driving of the double-stroke oil cylinder 30 and the restraining effect of the slider guide device 29.
[0033] Comparison Figure 1 , Figure 3 , Figure 6 , Figure 7 The clamping device 24 includes a supporting plate 33, a limiting plate 34, a clamping plate 35, and a fifth oil cylinder 36. The supporting plate 33 is fixedly connected to the end surface of the crank arm 22, and the limiting plate 34 is fixedly connected to the side surface of the crank arm 22; one end of the fifth oil cylinder 36 is hinged to the supporting plate 33 through the ninth rotating pair 59, and the other end is fixedly connected to one end of the clamping plate 35 through the tenth rotating pair 60, and the middle of the clamping plate 35 is also hinged to the supporting plate 33 through the eleventh rotating pair 61.
[0034] Comparison Figure 2 , Figure 3 , Figure 4 , Figure 5 The bottom peeling device 4 includes a support beam 37, a first scraper 38, a second scraper 39, a third guide column 40, a fourth guide column 41, and a sixth oil cylinder 42. The upper end surface of the support beam 37 is fixedly connected to the third guide column 40 and the fourth guide column 41, the bottom is fixedly connected to the first scraper 38, and the side is fixedly connected to the second scraper 39. The cylinder body of the sixth oil cylinder 42 is fixedly connected to the cross brace 16 of the lifting frame 10, and the piston rod head of the sixth oil cylinder 42 is hinged to the middle of the support beam 37 through the twelfth rotation pair 62. The first scraper 38 is used to clean the waste adhered to the surface of the side plate 66, and the second scraper 39 is used to clean the waste at the bottom of the ALC plate 67.
[0035] Comparison Figure 1 , Figure 4 The traveling trolley 1 is also provided with a driving device 43. The traveling trolley 1 is arranged on a frame, and the traveling wheels 44 cooperate with the tracks on the frame, and are driven by a servo motor 45 to realize the overall movement of the equipment.
[0036] Comparison Figure 3 , Figure 5 , Figure 6The clamping device 24 further includes a push rod arm 46, a push rod 47, and a push plate 48. The push rod arm 46 is fixedly connected in the middle of the clamping plate 35. The push rod arm 46 is hinged to one end of the push rod 47 through a thirteenth rotation pair 63. The other end of the push rod 47 is hinged to the middle of the push plate 47 through a fourteenth rotation pair 64. The end of the push plate 48 is hinged to the support plate 33 through a fifteenth rotation pair 65. The clamping device 23 has two groups, and the side plate 66 can be clamped by the fifth oil cylinder 36. The push rod 47 is linked to the clamping plate 35, and can push the side plate 66 out of the support plate 33 after the clamping plate 35 releases the side plate 66.
[0037] Comparison Figure 2 , Figure 3 , Figure 4 , Figure 5 The third guide column 40 and the fourth guide column 41 are also provided with a guide device 49, and the guide device 49 can realize the vertical lifting of the bottom peeling device 4 to prevent the first scraper 38 and the second scraper 39 from being offset.
[0038] The actual working conditions of this kind of ALC flip bottom skinning crane in specific operation are as follows:
[0039] Comparison Figure 1 , Figure 3 When the ALC board 67 is transported to the side plate 66, the somersault bottom peeling crane for the production of the ALC board 67 is in its initial position, the clamping device 24 clamps the side plate 66, and the lifting device 2 drives the flipping device 3 to rise; the third cylinder 25 and the fourth cylinder 26 start to work, and under the action of the flipping device 3, the ALC board 67 is placed on the mobile platform 28 and flipped 90°; with the cooperation of the double-stroke cylinder 30 and the slider guide device 29, the mobile platform 28 moves the ALC board 67 to the bottom of the peeling device 4; the peeling device 4 moves downward, driving the first scraper 38 and the second scraper 39 to remove the waste adhered to the bottom of the ALC board 67 and the surface of the side plate 66; after the waste is removed, the somersault bottom peeling crane for the production of the ALC board 67 returns to its initial position, the clamping device 24 releases the side plate 66, and the ALC board 67 is transported to the next station.
[0040] Except for the technical features described in the specification, all other technical features are known technologies to the professionals in this field.
Claims
1. A flipping bottom skinning crane for ALC board production line, comprising a traveling trolley, a lifting device, a flipping device, and a bottom skinning device, characterized in that: The walking trolley comprises a walking beam, a longitudinal beam, a first guide column and a second guide column; the walking beam is fixedly connected to the longitudinal beam, and the walking beam and the longitudinal beam form a frame structure; the upper end of the first guide column is fixedly connected to the longitudinal beam, and the two side surfaces of the first guide column are fixedly connected with guide rails; the second guide column has the same structure as the first guide column and is symmetrically arranged; The lifting device comprises a lifting frame, a first oil cylinder, a second oil cylinder, and a synchronization device; the lifting frame comprises a first column, a second column, and a cross brace, the first column, the second column, and the cross brace are welded together to form the lifting frame, the first column is also symmetrically arranged with guide wheels in an array, the guide wheels are connected to the guide track on the first guide column through a moving pair, the second column has the same structure as the first column, one end of the first oil cylinder is connected to the longitudinal beam through a rotating pair, and the other end is connected to the cross brace through a rotating pair, and the second oil cylinder is connected to the longitudinal beam and the cross brace in the same way; The synchronization device includes a synchronization shaft, a bearing seat, a gear, and a rack; the bearing seat is fixedly connected to the first column, one end of the synchronization shaft is connected to the bearing seat through a rotating pair, and the end face of the synchronization shaft is fixedly connected to a gear; the rack is fixedly installed on the side of the first guide column, and the gear is meshed with the rack through a gear pair; the other end of the synchronization shaft is connected to the second guide column and the second column in the same way.
2. The flip bottom peeling machine for ALC board production line according to claim 1 is characterized in that: The turning device comprises a crank arm, a turning platform, a clamping device, a third oil cylinder and a fourth oil cylinder. The crank arm is fixedly welded to the turning frame, a clamping device is provided at the bottom of the crank arm, and the crank arm is hinged to the bottom end of the lifting frame through a rotating pair; the two ends of the third oil cylinder are respectively hinged to the first column and the turning platform through a rotating pair, and the fourth oil cylinder is connected in the same way as the third oil cylinder; The turning table comprises a fixed frame, a mobile platform, a slider guide device, and a double-stroke oil cylinder; the fixed frame is fixedly welded to the crank arm, and a double-stroke oil cylinder is hinged between the fixed frame and the mobile platform; a slider guide device is also provided between the fixed frame and the mobile platform, the slider of the slider guide device is fixedly connected to the fixed frame, and the guide rail is fixedly connected to the mobile platform; the double-stroke oil cylinder and the slider guide device are both in two groups, and the directional movement of the mobile platform relative to the fixed frame is achieved through the driving of the double-stroke oil cylinder and the restraining effect of the slider guide device; The clamping device includes a support plate, a limit plate, a clamping plate, and a fifth oil cylinder; the support plate is fixedly connected to the end face of the crank arm, and the limit plate is fixedly connected to the side face of the crank arm; a fifth oil cylinder is also hinged between one end of the clamping plate and the support plate, and the middle of the clamping plate is hinged to the support plate through a rotating pair.
3. The flip bottom skin lifting machine for ALC board production line according to claim 1 is characterized in that: The bottom peeling device includes a support beam, a first scraper, a second scraper, a third guide column, a fourth guide column, and a sixth oil cylinder. The third guide column and the fourth guide column are fixedly connected to the upper end surface of the support beam, the first scraper is fixedly connected to the bottom, and the second scraper is fixedly connected to the side. The cylinder body of the sixth oil cylinder is fixedly connected to the cross brace of the lifting frame, and the piston rod head of the sixth oil cylinder is hinged to the middle of the support beam through a rotating pair. The first scraper is used to clean the waste material adhered to the surface of the side plate, and the second scraper is used to clean the waste material at the bottom of the ALC plate.
4. The flip bottom peeling machine for ALC board production line according to claim 1 is characterized in that: The traveling trolley is also provided with a driving device. The traveling trolley is arranged on a frame, and the traveling wheels cooperate with the tracks on the frame and are driven by a servo motor to realize the overall movement of the equipment.
5. The flip bottom skin lifting machine for ALC board production line according to claim 2 is characterized by: The clamping device also includes a push rod arm, a push rod, and a push plate. The push rod arm is fixedly connected in the middle of the clamping plate. The push rod arm is hinged to one end of the push rod through a rotating pair, the other end of the push rod is hinged to the middle of the push plate through a rotating pair, and the end of the push plate is hinged to the support plate through a rotating pair. There are two groups of clamping devices, and the side plates can be clamped by the action of the fifth oil cylinder.
6. The flip bottom skin lifting machine for ALC board production line according to claim 3 is characterized by: The third guide column and the fourth guide column are also provided with guide devices, and the guide devices can realize the vertical lifting and lowering of the bottom peeling device to prevent the first scraper and the second scraper from deviating.