Anti-deviation device for lifting furnace barrel

By using an anti-deflection device of infrared transmitter and receiver during the silicon rod production process, the verticality of the furnace barrel is automatically judged, which solves the problems of exhaust gas cross-travel and furnace barrel offset caused by workers' observation, and achieves a safe and efficient production process.

CN222809150UActive Publication Date: 2025-04-29INNER MONGOLIA TONGWEI SILICON ENERGY CO LTD
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Patent Information

Application Number
CN202421613233.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-29
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

During the production process of silicon rods, workers judge the verticality of the driving lifting by observing the verticality of the furnace barrel, which can easily cause exhaust gas to damage the workers in the cross-split manner, and the furnace barrel is easily deviated and causes the silicon rod to be knocked down.

Method used

A furnace barrel lifting anti-deflection device is designed, and the infrared transmitter and infrared receiver are used to automatically determine the perpendicularity of the furnace barrel when lifting. If there is an offset, the alarm will issue an alarm.

Benefits of technology

It realizes automatic determination of the verticality of the furnace barrel when lifting, avoids the damage caused by the exhaust gas cross-dressing to the workers, and promptly reminds the operator to move the furnace barrel to prevent the silicon rod from being knocked down.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-deviation device for lifting a furnace barrel, and aims to solve the technical problems that tail gas is easy to reverse to cause and workers are hurt when a worker observes the lifting perpendicularity of the furnace barrel, and a silicon rod is knocked down due to the fact that the furnace barrel is easy to deviate. The side portion of the furnace barrel is provided with a plurality of through holes formed in the vertical direction, and the deviation prevention device comprises connecting pieces, a plurality of limiting pieces and a plurality of limiting pieces, one end of each connecting piece can be inserted into the corresponding through hole, and the other end of each connecting piece extends in the direction away from the furnace barrel; the infrared emitter is arranged at the end, away from the furnace barrel, of the connecting piece, and the infrared emitter emits infrared rays in the vertical direction; the infrared receiver and the infrared emitter are located in the same vertical direction, and the infrared receiver can receive the infrared rays emitted by the infrared emitter; and the alarm is electrically connected with the infrared receiver. The anti-deviation device has the advantages of automatically judging whether the hoisting of the furnace barrel deviates or not, preventing the tail gas from reversely flowing to hurt workers and preventing a silicon rod from being knocked down.
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Description

Technical Field

[0001] The utility model relates to the technical field of silicon rod production, in particular to an anti-deviation device for lifting a furnace barrel. Background Art

[0002] After the silicon rods are produced in the reduction furnace, several vertically placed silicon rods will be produced in the reduction furnace, and all the silicon rods are located on the base. Then the furnace barrel needs to be lifted by a crane to separate the furnace barrel from the base.

[0003] Before lifting the furnace barrel, the base and the furnace barrel need to be disassembled, and then the furnace barrel is lifted up a short distance. The workers observe whether the furnace barrel is offset after it is moved up, so as to judge the verticality of the crane-lifted furnace barrel during movement. In this process, the exhaust gas sucked away by the exhaust gas suction device on the base is prone to reverse flow, causing harm to the workers. In addition, according to the observation of the workers, there is a possibility that the furnace barrel is easily offset, causing the furnace barrel to knock down the vertical silicon rods. Utility Model Content

[0004] In view of the technical problems in the prior art that workers observe the verticality of the rising furnace barrel, which may easily cause exhaust gas backflow and injure workers, and the furnace barrel may easily deviate, causing silicon rods to be knocked down, the utility model provides an anti-deviation device for furnace barrel lifting, which has the advantages of automatically determining whether there is a deviation problem when the furnace barrel is lifted, avoiding exhaust gas backflow and injuring workers, and avoiding silicon rods to be knocked down.

[0005] The technical solution of the utility model is:

[0006] A device for preventing deviation of a furnace barrel lifting, wherein the side of the furnace barrel has a plurality of through holes arranged in a vertical direction, comprising:

[0007] A connecting piece, one end of which can be inserted into the through hole and the other end of which extends in a direction away from the furnace barrel;

[0008] An infrared emitter is arranged on an end of the connecting member away from the furnace barrel, and the infrared emitter emits infrared rays in a vertical direction;

[0009] An infrared receiver is located in the same vertical direction as the infrared transmitter and can receive infrared rays emitted by the infrared transmitter;

[0010] An alarm is electrically connected to the infrared receiver.

[0011] Optionally, it also includes:

[0012] A support plate is provided at the middle of one end of the connecting member away from the furnace barrel, and a threaded hole is provided in the middle of the support plate;

[0013] A bolt is fitted into the threaded hole, and one end of the bolt can abut against the outer wall of the furnace barrel.

[0014] Optionally, it also includes:

[0015] The movable plate is rotatably connected to one end of the bolt that can contact the outer wall of the furnace barrel.

[0016] Optionally, the connecting member has a sliding groove, and the movable plate is slidably arranged in the sliding groove.

[0017] Optionally, a side surface of the movable plate away from the bolt is an arc-shaped structure and can fit with the side wall of the furnace barrel.

[0018] Optionally, a section of the connecting member inserted into the through hole is cylindrical.

[0019] Optionally, the connecting member extends in a horizontal direction at one end away from the furnace barrel.

[0020] Optionally, the bottom of the furnace barrel side wall has an annular connecting groove structure;

[0021] The connecting piece is L-shaped, and the length of one end of the connecting piece that can be inserted into the through hole is smaller than the width of the connecting groove.

[0022] Optionally, there is always a distance between the infrared receiver and the infrared transmitter.

[0023] Optionally, the receiving end of the infrared receiver is on a horizontal plane.

[0024] Compared with the prior art, the beneficial effects of the utility model are:

[0025] First, insert the connecting piece into the through hole of the side wall of the furnace barrel, and set an infrared transmitter at the other end of the connecting piece. The infrared light emitted by the infrared transmitter is directly facing the infrared receiver. If the infrared light emitted by the infrared transmitter deviates from the infrared receiver (that is, the infrared receiver cannot receive the infrared signal) during the process of lifting the furnace barrel by the crane, the alarm will sound an alarm to remind the operator that the furnace barrel has deviated.

[0026] Through this technical solution, the verticality of the furnace barrel movement can be automatically determined when the furnace barrel is lifted by a crane, thereby eliminating the need for workers to observe and avoiding injuries to workers caused by exhaust gas backflow. When the furnace barrel is offset, the operating worker can be reminded in time to avoid the problem of silicon rods being knocked over. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 This is a schematic diagram of the installation position of the utility model;

[0029] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0030] Figure 3 It is the assembly diagram of the connector and the infrared emitter. DETAILED DESCRIPTION

[0031] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0032] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships conventionally placed when the product of the present invention is used, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0033] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.

[0034] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0035] Example:

[0036] See also Figure 1-Figure 3 , a furnace barrel lifting anti-deviation device, comprising a connector 2, an infrared transmitter 3, an infrared receiver 4 and an alarm. The furnace barrel 1 has a plurality of through holes 5, which can be either light holes or threaded holes. All the through holes 5 are evenly distributed around the furnace barrel 1. The furnace barrel 1 is connected to the base through a plurality of studs, and each stud passes through a through hole 5. When the furnace barrel 1 and the base are separated, all the studs need to be removed.

[0037] Specifically, after all the studs between the base and the furnace barrel 1 are removed, all the through holes 5 on the furnace barrel 1 are exposed. At this time, one end of the connecting piece 2 is inserted into the through hole 5 on the outer wall of the furnace barrel 1, and the other end of the connecting piece 2 extends in a direction away from the outer wall of the furnace barrel 1. At the same time, the infrared emitter 3 is arranged on this end of the connecting piece 2.

[0038] The infrared transmitter 3 transmits infrared rays in a vertical direction, which can be vertically upward or vertically downward. The infrared receiver 4 is arranged in the same vertical direction as the infrared transmitter 3. When the infrared transmitter 3 transmits infrared rays in a vertically upward direction, the infrared receiver 4 is arranged above the infrared transmitter 3. Conversely, when the infrared transmitter 3 transmits infrared rays in a vertically downward direction, the infrared receiver 4 is arranged below the infrared transmitter 3. This allows the infrared receiver 4 to receive the infrared signal emitted by the infrared transmitter 3. A certain distance is always maintained between the infrared transmitter 3 and the infrared receiver 4.

[0039] In addition, the infrared receiver 4 is electrically connected to the alarm and is set so that when the entire system is powered on and installed, the system is turned on and the infrared receiver 4 receives an infrared signal, the alarm will not sound an alarm. When the infrared receiver 4 does not receive an infrared signal, the alarm will sound an alarm.

[0040] The working principle of this embodiment is that the connecting piece 2 is first inserted into the through hole 5 of the side wall of the furnace barrel 1, and an infrared transmitter 3 is arranged at the other end of the connecting piece 2. The infrared ray emitted by the infrared transmitter 3 is directly facing the infrared receiver 4. If the infrared ray emitted by the infrared transmitter 3 deviates from the infrared receiver 4 (that is, the infrared receiver 4 cannot receive the infrared signal) during the process of lifting the furnace barrel 1 by the crane, the alarm will sound an alarm to remind the operator that the furnace barrel 1 has deviated.

[0041] Through this technical solution, the verticality of the movement of the furnace barrel 1 can be automatically determined when the furnace barrel 1 is lifted by a crane, thereby eliminating the need for workers to observe and avoiding injuries to workers caused by exhaust gas backflow. When the furnace barrel 1 is offset, the operating worker can be reminded in time to avoid the problem of silicon rods being knocked over.

[0042] Generally speaking, in order to facilitate the installation of the infrared receiver 4, the light emitted by the infrared transmitter 3 is set in a vertical downward direction, and the infrared receiver 4 is installed on the ground, that is, below the infrared transmitter 3, and the receiving end of the infrared receiver 4 is on a horizontal plane.

[0043] In one specific embodiment:

[0044] The anti-deviation device further comprises a support plate 6 and a bolt 7, wherein the support plate 6 is arranged at the middle of one end of the connecting member 2 away from the side wall of the furnace barrel 1, and has a threaded hole in the middle of the support plate 6. The threaded hole on the support plate 6 is matched with the bolt 7, and one end of the bolt 7 can abut against the outer wall of the furnace barrel 1.

[0045] In this embodiment, when the connecting member 2 is installed on the furnace barrel 1, the connecting member 2 can be fixed on the furnace barrel 1 by rotating the bolt 7 so that one end of the bolt 7 abuts against the outer wall of the furnace barrel 1 and the bolt 7 is tightened, thereby preventing the connecting member 2 from shaking during the process of lifting the furnace barrel 1 by a crane.

[0046] In another specific embodiment:

[0047] The anti-deviation device also includes a movable plate 8, wherein the middle part of one side surface of the movable plate 8 and the bolt 7 can be rotatably connected to one end of the side surface of the furnace barrel 1, so that when the connecting piece 2 is installed, the movable plate 8 can be in contact with the side wall of the furnace barrel 1 during the process of rotating the bolt 7, thereby avoiding the wear of the rotating guide column of the bolt 7 on the outer wall of the furnace barrel 1.

[0048] In another specific embodiment:

[0049] A slide groove is provided on the connecting member 2, the length direction of the slide groove is consistent with the length direction of the bolt 7, and one end of the movable plate 8 is also slidably arranged in the slide groove. By sliding the movable plate 8 on the slide groove, when the bolt 7 is rotated, the movable plate 8 can be prevented from rotating together.

[0050] Preferably, the side of the movable plate 8 that can contact the side wall of the furnace barrel 1 is set to an arc-shaped surface structure, and the entire side surface of the movable plate 8 can contact the outer wall surface of the furnace barrel 1. By increasing the contact area between the movable plate 8 and the outer wall of the furnace barrel 1, the friction between the movable plate 8 and the side wall of the furnace barrel 1 is increased, thereby improving the fixing effect of the movable plate 8 on the connecting piece 2.

[0051] In another specific embodiment:

[0052] The section of the connecting member 2 inserted into the through hole 5 is cylindrical, and the cylindrical structure can be completely inserted into the through hole 5 .

[0053] One end of the connecting member 2 away from the furnace barrel 1 extends in the horizontal direction, so that the bolt 7 extends and moves in the horizontal direction.

[0054] In another specific embodiment:

[0055] The bottom of the side wall of the furnace barrel 1 has an annular connecting groove structure, and the connecting piece 2 is L-shaped, and the length of one end of the connecting piece 2 that can be inserted into the through hole 5 is less than the width of the connecting groove. Through this structure, the problem of difficult installation is avoided.

[0056] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A device for preventing deviation of a furnace drum lifting, wherein the side of the furnace drum has a plurality of through holes arranged in a vertical direction, characterized in that: include: A connecting piece, one end of which can be inserted into the through hole and the other end of which extends in a direction away from the furnace barrel; An infrared emitter is arranged on an end of the connecting member away from the furnace barrel, and the infrared emitter emits infrared rays in a vertical direction; An infrared receiver is located in the same vertical direction as the infrared transmitter and can receive infrared rays emitted by the infrared transmitter; An alarm is electrically connected to the infrared receiver.

2. The anti-deviation device for furnace drum lifting according to claim 1, characterized in that: Also includes: A support plate is provided at the middle of one end of the connecting member away from the furnace barrel, and a threaded hole is provided in the middle of the support plate; A bolt is fitted into the threaded hole, and one end of the bolt can abut against the outer wall of the furnace barrel.

3. The anti-deviation device for furnace drum lifting according to claim 2, characterized in that: Also includes: The movable plate is rotatably connected to one end of the bolt that can contact the outer wall of the furnace barrel.

4. The anti-deviation device for furnace drum lifting according to claim 3, characterized in that: The connecting piece is provided with a slide groove, and the movable plate is slidably arranged in the slide groove.

5. The anti-deviation device for furnace drum lifting according to claim 4, characterized in that: A side surface of the movable plate away from the bolt is an arc-shaped surface structure and can be fitted with the side wall of the furnace barrel.

6. The anti-deviation device for furnace drum lifting according to claim 1, characterized in that: The section of the connecting member inserted into the through hole is cylindrical.

7. The anti-deviation device for furnace drum lifting according to claim 1, characterized in that: The connecting member extends in a horizontal direction at one end away from the furnace barrel.

8. The anti-deviation device for furnace drum lifting according to claim 1, characterized in that: The bottom of the furnace barrel side wall has an annular connecting groove structure; The connecting piece is L-shaped, and the length of one end of the connecting piece that can be inserted into the through hole is smaller than the width of the connecting groove.

9. The anti-deviation device for furnace drum lifting according to claim 1, characterized in that: There is always a distance between the infrared receiver and the infrared transmitter.

10. The anti-deviation device for furnace drum lifting according to claim 1, characterized in that: The receiving end of the infrared receiver is on a horizontal plane.