Coking lifting platform of garbage incinerator
By using a single motor-driven synchronous lifting mechanism and anti-swing mechanism on the garbage incinerator lifting platform, the safety hazards of the lifting platform in the prior art are solved, and the stable lifting and safe operation of the platform are achieved.
Patent Information
- Application Number
- CN202421866070.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing garbage incinerator lifting platform is prone to overturning the maintenance platform due to motor failure, causing safety accidents.
A waste incinerator coking lifting platform is designed, and a synchronous lifting mechanism driven by a single motor is used. Through the coordination of the synchronous shaft and the rope plate, the synchronous movement of the wire rope is ensured, and the platform is not overturned, and an anti-shaking mechanism is set up at the bottom of the platform to enhance stability.
The maintenance platform is stable lifting and lowering is achieved, overturning accidents caused by synchronization problems are avoided, installation costs are reduced, and the safety of the burning operation is improved.
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Figure CN222809203U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of furnace maintenance, in particular to a coking lifting platform for a garbage incinerator. Background Art
[0002] During the process of garbage incineration, due to the complex composition of garbage and improper combustion conditions, some garbage forms a hard coke layer in the furnace, which will have a negative impact on the normal operation of the incinerator. Therefore, when performing maintenance work inside the incinerator, a lifting platform is required to enable workers to perform coke work on the furnace wall of the incinerator. The existing lifting platform usually connects four sets of steel wire ropes to the four corners of the lifting platform, and then uses four sets of motors to drive the four sets of steel wire ropes to move, thereby driving the lifting and lowering movement of the maintenance platform. Once any of the four sets of motors fails, the four sets of motors will not be able to work synchronously, which will cause the maintenance platform to tip to one side, which is easy to cause a safety accident. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a garbage incinerator coking lifting platform, which solves the technical problem that the prior lifting platform is prone to tilt and thus causes safety accidents.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a garbage incinerator coking lifting platform, comprising a top plate installed on the top of the incinerator and a maintenance platform inside the incinerator, a synchronous lifting mechanism is installed on the top plate to prevent the maintenance platform from tilting to one side, the synchronous lifting mechanism is connected to the maintenance platform, and the bottom of the maintenance platform near both ends is fixed with an anti-sway mechanism to prevent the maintenance platform from shaking;
[0005] The synchronous lifting mechanism includes a driving assembly installed on the top plate, the driving assembly is connected to a synchronous shaft, the synchronous shaft is rotatably connected to a bearing seat, the bearing seat is installed on the top plate, both ends of the synchronous shaft are fixed with rope drums, a steel wire rope is wound around the rope drum, and both ends of the steel wire rope are detachably connected to the two ends of the maintenance platform.
[0006] Preferably, the driving assembly comprises a motor mounted on the top plate, a bevel gear 1 is fixedly provided on the output shaft of the motor, the bevel gear 1 is meshed with a bevel gear 2, and the bevel gear 2 is fixedly connected to the synchronous shaft.
[0007] Preferably, guide pulleys for changing the moving direction of the wire rope are fixedly provided at both ends of the top plate.
[0008] Preferably, the anti-sway mechanism includes two hydraulic cylinders installed at the bottom of the maintenance platform, and a "U"-shaped movable frame is fixed on the telescopic end of the two hydraulic cylinders. The movable frame is sleeved in two guide sleeves, and the two guide sleeves are fixed to the bottom of the maintenance platform. Rollers are rotatably connected at both ends of the movable frame.
[0009] Preferably, a hydraulic cylinder 2 is installed on the movable frame, and a hinge block is fixed on the telescopic shaft of the hydraulic cylinder 2. The hinge block is hinged to the outer walls of the two movable rods through two hinge rods. The two movable rods are respectively mounted on the two ends of the fixed rod, and the fixed rod is fixed to the inner side of the movable frame through a fixed plate. One end of the two movable rods is rotatably connected to roller 2.
[0010] Preferably, a guardrail is installed on the surface of the maintenance platform near the outer edge.
[0011] By means of the above technical solution, the utility model provides a garbage incinerator coking lifting platform, which has at least the following beneficial effects:
[0012] 1. The garbage incinerator coking lifting platform is driven by a single motor by setting a synchronous lifting mechanism. At the same time, under the action of the synchronous shaft and the rope drum, the middle parts of the two sets of steel ropes are wound around the rope drum. When the rope drum rotates, the two ends of the steel rope can be pulled to move synchronously, thereby making the two sets of steel ropes move synchronously and drive the maintenance platform to move up and down. The lifting platform only uses a single motor to realize the lifting operation of the maintenance platform, which can avoid the problem of the maintenance platform tipping over and causing safety accidents due to the asynchronous movement of the steel wire rope, and also reduce the installation cost.
[0013] 2. The garbage incinerator coking lifting platform is provided with an anti-sway mechanism, and utilizes hydraulic cylinder 1 and hydraulic cylinder 2 to make roller 1 and roller 2 respectively contact the furnace wall, thereby ensuring the stability of the entire platform when the workers are performing coking operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:
[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0016] Figure 2 This is a structural schematic diagram of the synchronous lifting mechanism of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the anti-sway mechanism of the utility model;
[0018] Figure 4 This is a structural diagram of the maintenance platform of the utility model;
[0019] Reference numerals:
[0020] 1. Top plate; 2. Synchronous lifting mechanism; 21. Drive assembly; 211. Motor; 212. Bevel gear one; 213. Bevel gear two; 22. Synchronous shaft; 23. Bearing seat; 24. Rope drum; 25. Wire rope; 26. Guide pulley; 3. Maintenance platform; 4. Anti-sway mechanism; 41. Hydraulic cylinder one; 42. Movable frame; 43. Guide sleeve; 44. Roller one; 45. Hydraulic cylinder two; 46. Articulated block; 47. Articulated rod; 48. Movable rod; 49. Roller two; 410. Fixed rod; 411. Fixed plate; 5. Guardrail. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] With the acceleration of urbanization and the continuous increase in population, the amount of domestic waste is increasing. Traditional landfill and open-air incineration can no longer effectively solve the problem of waste disposal. As an efficient and environmentally friendly way of waste disposal, waste incineration can significantly reduce the volume of waste by converting it into heat energy, and the heat energy generated during the incineration process can be further utilized, such as power generation and heating. Therefore, waste incinerators have become important equipment for modern urban waste disposal. During the process of waste incineration, due to the complex composition of the waste and improper combustion conditions, some of the waste forms a hard coke layer in the furnace, which will have a negative impact on the normal operation of the incinerator, so that the staff need to enter the furnace to knock it down.
[0023] Embodiment 1:
[0024] Based on the technical defects of the existing technology that cause safety accidents due to the easy tilt of the lifting platform, please refer to Figure 1-Figure 4The utility model provides a garbage incinerator coking lifting platform, which adopts a single motor 211 to realize the lifting operation of the maintenance platform 3, which can avoid the problem of the maintenance platform 3 tipping over and causing safety accidents due to the asynchronous movement of the wire rope 25, and also reduce the installation cost. The lifting platform includes a top plate 1 installed on the top of the incinerator and a maintenance platform 3 inside the incinerator. A synchronous lifting mechanism 2 is installed on the top plate 1 to prevent the maintenance platform 3 from tilting to one side. The synchronous lifting mechanism 2 is connected to the maintenance platform 3, and the bottom of the maintenance platform 3 near both ends is fixed with an anti-sway mechanism 4 to prevent the maintenance platform 3 from shaking; after the overall installation, the synchronous driving mechanism can drive the maintenance platform 3 to move up and down, so as to facilitate the staff to stand on the maintenance platform 3 and perform coking work on the furnace wall. During the lifting process, the anti-sway mechanism 4 is used to contact the furnace wall, so as to avoid the problem of the maintenance platform 3 shaking during the coking process.
[0025] To ensure that the inspection platform 3 can be raised and lowered without tipping over, please refer to Figure 2 The synchronous lifting mechanism 2 includes a driving assembly 21 installed on the top plate 1, and a synchronous shaft 22 is connected to the driving assembly 21. The synchronous shaft 22 is rotatably connected to the bearing seat 23, and the bearing seat 23 is installed on the top plate 1. Both ends of the synchronous shaft 22 are fixed with rope drums 24, and a steel wire rope 25 is wound around the rope drum 24. The two ends of the steel wire rope 25 are detachably connected to the two ends of the maintenance platform 3 respectively; the driving assembly 21 works and drives the synchronous shaft 22 to rotate, and the synchronous shaft 22 drives the rope drum 24 to rotate. Since the steel wire rope 25 is wound around the rope drum 24, when the rope drum 24 rotates, the two ends of the steel wire rope 25 can be pulled synchronously to move, thereby making the maintenance platform 3 move up and down.
[0026] To facilitate the rotation of the synchronous shaft 22, please refer to Figure 2 The driving assembly 21 includes a motor 211 installed on the top plate 1, and a bevel gear 212 is fixedly provided on the output shaft of the motor 211. The bevel gear 212 is meshed with the bevel gear 213, and the bevel gear 213 is fixedly connected to the synchronous shaft 22. The motor 211 can drive the synchronous shaft 22 to rotate through the meshing action of the bevel gear 212 and the bevel gear 213, and the transmission direction is changed, so that the installation of the motor 211 is convenient.
[0027] In order to ensure the stability of the wire rope 25 during the transmission process, guide pulleys 26 for changing the movement direction of the wire rope 25 are fixed at both ends of the top plate 1; the wire rope 25 can bypass the guide pulley 26, and the guide pulley 26 is used to change the movement direction of the wire rope 25, so that the wire rope 25 drives the maintenance platform 3 to rise and fall more smoothly.
[0028] In order to improve the safety of the coking operation, a guardrail 5 is installed on the surface of the maintenance platform 3 near the outer edge; the guardrail 5 can be used to provide safety protection for the workers.
[0029] Embodiment 2:
[0030] Since the inspection platform 3 is suspended in the furnace by the steel wire rope 25, the inspection platform 3 is easy to shake during the coking process, which causes the staff to stand unsteadily. To solve this problem, based on the first embodiment, please refer to Figure 3 The anti-sway mechanism 4 includes two hydraulic cylinders 41 installed at the bottom of the maintenance platform 3. A "U"-shaped movable frame 42 is fixed on the telescopic end of the two hydraulic cylinders 41. The movable frame 42 is sleeved in two guide sleeves 43. The two guide sleeves 43 are fixed to the bottom of the maintenance platform 3. Both ends of the movable frame 42 are rotatably connected with rollers 44. First, start the pneumatic cylinder 1 to drive the movable frame 42 to move. The movable frame 42 drives the roller 44 to contact the inner wall of the furnace, which can prevent the maintenance platform 3 from shaking from the left and right directions.
[0031] In order to further improve the anti-sway effect of the inspection platform 3, a hydraulic cylinder 2 45 is installed on the movable frame 42. A hinge block 46 is fixed on the telescopic shaft of the hydraulic cylinder 2 45. The hinge block 46 is hinged to the outer walls of the two movable rods 48 through two hinge rods 47. The two movable rods 48 are respectively mounted on the two ends of the fixed rod 410. The fixed rod 410 is fixed to the inner side of the movable frame 42 through a fixed plate 411. One end of the two movable rods 48 is rotatably connected with roller 2. Start the hydraulic cylinder 2 45 and drive the movable rod 48 to move through the hinge block 46 and the hinge rod 47. The movable rod 48 drives the roller 2 to contact the other inner wall of the furnace, which can prevent the inspection platform 3 from shaking from the front and rear directions, thereby making the inspection platform 3 stable.
[0032] Through the above embodiment, it can be known that after the whole is installed, the staff enters the maintenance platform 3, and then under the action of the synchronous drive mechanism, the motor 211 can drive the synchronous shaft 22 to rotate through the meshing action of the bevel gear 1 212 and the bevel gear 2 213, and the synchronous shaft 22 drives the rope drum 24 to rotate. Since the wire rope 25 is wound around the rope drum 24, when the rope drum 24 rotates, the two ends of the wire rope 25 can be pulled synchronously to move, so that the maintenance platform 3 can be lifted and lowered. During the lifting and lowering of the maintenance platform 3, the staff can The inner wall of the furnace is coked, and in the process of lifting and lowering the inspection platform 3, through the setting of the anti-sway mechanism 4, the pneumatic cylinder 1 is started first to drive the movable frame 42 to move, and the movable frame 42 drives the roller 1 44 to contact the inner wall of the furnace, which can prevent the inspection platform 3 from shaking from the left and right directions, and then the hydraulic cylinder 2 45 is started and the movable rod 48 is driven to move through the hinge block 46 and the hinge rod 47, and the movable rod 48 drives the roller 2 to contact the other inner wall of the furnace, which can prevent the inspection platform 3 from shaking from the front and back directions, so that the inspection platform 3 can be stabilized.
[0033] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A waste incinerator coking lifting platform, comprising a top plate (1) installed on the top of the incinerator and a maintenance platform (3) inside the incinerator, characterized in that: The top plate (1) is provided with a synchronous lifting mechanism (2) for preventing the maintenance platform (3) from tilting to one side, the synchronous lifting mechanism (2) is connected to the maintenance platform (3), and anti-sway mechanisms (4) for preventing the maintenance platform (3) from shaking are fixedly provided at the bottom near both ends; The synchronous lifting mechanism (2) comprises a driving assembly (21) mounted on the top plate (1), the driving assembly (21) being connected to a synchronous shaft (22), the synchronous shaft (22) being rotatably connected to a bearing seat (23), the bearing seat (23) being mounted on the top plate (1), both ends of the synchronous shaft (22) being fixedly provided with a rope drum (24), a steel wire rope (25) being wound around the rope drum (24), and both ends of the steel wire rope (25) being detachably connected to both ends of the maintenance platform (3).
2. The waste incinerator coking lifting platform according to claim 1 is characterized in that: The driving assembly (21) comprises a motor (211) mounted on the top plate (1); a bevel gear 1 (212) is fixedly arranged on the output shaft of the motor (211); the bevel gear 1 (212) is meshed with a bevel gear 2 (213); and the bevel gear 2 (213) is fixedly connected to the synchronous shaft (22).
3. The waste incinerator coking lifting platform according to claim 1 is characterized by: Guide pulleys (26) for changing the moving direction of the steel wire rope (25) are fixedly provided at both ends of the top plate (1).
4. The waste incinerator coking lifting platform according to claim 1 is characterized in that: The anti-sway mechanism (4) comprises two hydraulic cylinders (41) installed at the bottom of the maintenance platform (3), and a "U"-shaped movable frame (42) is fixedly provided on the telescopic end of the two hydraulic cylinders (41). The movable frame (42) is sleeved in two guide sleeves (43), and the two guide sleeves (43) are fixedly connected to the bottom of the maintenance platform (3). Rollers (44) are rotatably connected at both ends of the movable frame (42).
5. The garbage incinerator coking lifting platform according to claim 4 is characterized in that: A second hydraulic cylinder (45) is mounted on the movable frame (42). A hinge block (46) is fixed on the telescopic shaft of the second hydraulic cylinder (45). The hinge block (46) is hinged to the outer walls of two movable rods (48) through two hinge rods (47). The two movable rods (48) are respectively sleeved on the two ends of a fixed rod (410). The fixed rod (410) is fixed to the inner side of the movable frame (42) through a fixed plate (411). One end of the two movable rods (48) is rotatably connected to a second roller.
6. The waste incinerator coking lifting platform according to claim 1 is characterized by: A guardrail (5) is installed on the surface of the maintenance platform (3) at a position close to the outer edge.