Sludge fermentation tank convenient to clean
By designing a scraper structure driven by reciprocating sliding components and electric push rods in the sludge fermentation tank, the problem of sludge remaining on the inner wall of the fermentation tank is solved, and the cleaning effect and fermentation efficiency are improved.
Patent Information
- Application Number
- CN202421650480.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-12
AI Technical Summary
When cleaning the residual sludge in the existing sludge fermentation tank, due to the low height of the cleaning plate, some of the sludge remains on the inner wall of the fermentation tank, reducing the cleaning effect and the practicality of the device.
A sludge fermentation tank including a stirring structure and a cleaning structure is designed. The stirring assembly and liquid spraying assembly are driven to move through the reciprocating sliding assembly, improving the agitation and liquid spraying effect, and driving the L-shaped mounting plate and scraper movement through an electric push rod, so that the scraper fits the inner wall of the fermentation pond, and effectively cleans the residual sludge.
Through this design, the cleaning effect of the sludge fermentation tank is significantly improved, residual sludge is reduced, and the practicality and fermentation efficiency of the device are improved.
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Figure CN222809338U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of sludge fermentation, and in particular, to a sludge fermentation tank that is easy to clean. Background Art
[0002] With the development of economy, the amount of sludge generated in life and production process is also increasing year by year, so it is necessary to treat the sludge. Sludge treatment is the process of reducing, stabilizing and harmless treatment of sludge. The higher the degree of sewage treatment, the more sludge residue will be produced and need to be treated. Sludge fermentation is an important method of sludge treatment. Through sludge fermentation, the substances and energy in the sludge can be greatly utilized, which not only reduces sludge pollution but also prevents the waste of resources.
[0003] However, in the prior art, in most sludge treatment processes, workers directly pour microbial agents onto the sludge, which easily leads to accumulation of microbial agents and reduces the fermentation efficiency. In addition, in the process of cleaning residual sludge in most sludge fermentation tanks, workers are required to enter the fermentation tanks for manual cleaning, which increases the workload of the workers.
[0004] In this regard, the Chinese patent application number is CN201921447253.8, which discloses an improved sludge fermentation tank. Through the cooperation of the first adjusting motor, the first screw rod, the first connecting piece, the cross bar, the second adjusting motor, the second screw rod and the second connecting piece, the liquid storage barrel is driven to move forward and backward and left and right in the horizontal direction, so that the microbial agent is evenly sprayed on the sludge, preventing the accumulation of some microbial agents, thereby increasing the fermentation efficiency. In addition, through the cooperation of the cleaning motor, the cleaning shaft and the cleaning plate, the residual sludge in the fermentation tank is cleaned to the discharge pipe, which facilitates the rapid cleaning of the residual sludge and reduces the labor of the user.
[0005] The following deficiencies still exist in the use of the above-mentioned scheme: when in use, the cleaning shaft is driven to rotate by the cleaning motor, and the cleaning shaft drives the cleaning plate to move horizontally toward the discharge pipe, so as to facilitate the rapid cleaning of residual sludge. However, during the cleaning process, due to the low height of the cleaning plate, some sludge will still remain on the inner wall of the fermentation tank, thereby reducing the cleaning effect and the practicability of the device. Utility Model Content
[0006] In order to make up for the above shortcomings, the present application provides a sludge fermentation tank that is easy to clean, aiming to improve the problem that during the cleaning process, due to the low height of the cleaning plate, some sludge will still remain on the inner wall of the fermentation tank, thereby reducing the cleaning effect and reducing the practicability of the device.
[0007] An embodiment of the present application provides a sludge fermentation tank that is easy to clean, including a stirring structure and a cleaning structure, the stirring structure including a fermentation tank body, a reciprocating sliding component, a stirring component and a liquid spraying component, the reciprocating sliding component is arranged in the fermentation tank body, the stirring component is connected to the reciprocating sliding component, the liquid spraying component is arranged on one side of the fermentation tank body, the liquid spraying component is arranged on one side of the stirring component, the cleaning structure includes an electric push rod, an L-shaped mounting plate and a scraper, the electric push rod is connected to the stirring component, the L-shaped mounting plate is connected to the output end of the electric push rod, the scraper is connected to the L-shaped mounting plate, and the scraper is in contact with the inner wall of the fermentation tank body.
[0008] In a specific embodiment, the reciprocating sliding assembly includes a servo motor, a ball screw pair and a screw nut pair. The servo motor is installed on one side of the fermentation tank body, the ball screw pair is connected to the servo motor, the ball screw pair is rotatably connected to the fermentation tank body, the screw nut pair is connected to the ball screw pair, and the screw nut pair is slidably connected to the fermentation tank body.
[0009] In the above implementation process, the servo motor, the ball screw pair and the screw nut pair are arranged to conveniently drive the stirring component and the liquid spraying component to reciprocate, thereby improving the stirring and liquid spraying effects.
[0010] In a specific embodiment, the stirring assembly includes a connecting plate and a fixing rod, the connecting plate is connected to the screw nut pair, and a plurality of the fixing rods are evenly arranged on one side of the connecting plate.
[0011] In the above implementation process, the sludge can be easily stirred by setting the connecting plate and the fixing rod, thereby improving the fermentation efficiency.
[0012] In a specific embodiment, a sliding rod is provided on one side of the connecting plate, a first sliding groove is provided on one side of the fermentation tank body, and the sliding rod is slidably connected to the first sliding groove.
[0013] In the above implementation process, the sliding connection between the sliding rod and the first sliding groove can conveniently limit the movement of the connecting plate, making the movement of the connecting plate more stable.
[0014] In a specific embodiment, the liquid spraying assembly includes a liquid storage tank, a water pump, a hose, a connecting pipe and a nozzle. The liquid storage tank is arranged on one side of the fermentation tank body, the water pump is connected to the liquid storage tank, both ends of the hose are respectively connected to the water pump and the connecting pipe, the connecting pipe is connected to the connecting plate, and one side of the connecting pipe is evenly connected to a plurality of the nozzles.
[0015] In the above implementation process, through the arrangement of the liquid storage tank, water pump, hose, connecting pipe and nozzle, the microbial agent can be evenly sprayed on the sludge surface to facilitate fermentation.
[0016] In a specific embodiment, one side of the liquid storage tank is connected to a liquid inlet pipe.
[0017] In the above implementation process, the liquid inlet can be easily connected to one side of the liquid storage tank by providing a liquid inlet pipe.
[0018] In a specific embodiment, a sliding block is provided on one side of the scraper, a second sliding groove is provided on one side of the connecting plate, and the sliding block is slidably connected to the second sliding groove.
[0019] In the above implementation process, the movement of the scraper can be conveniently limited by the sliding connection between the slider and the second sliding groove.
[0020] In a specific embodiment, both sides of the fermentation tank body are connected with discharge pipes.
[0021] In the above implementation process, discharging can be facilitated by connecting the discharging pipes on both sides of the fermentation tank body.
[0022] Compared with the prior art, the beneficial effects of the present application are as follows: through the setting of the reciprocating sliding component, it is possible to conveniently drive the stirring component and the spray component to reciprocate, thereby improving the stirring and spraying effects; through the setting of the stirring component, it is possible to conveniently stir the sludge, thereby improving the fermentation efficiency; through the setting of the spray component, it is possible to conveniently spray the microbial agent evenly on the sludge surface, thereby facilitating fermentation; the L-shaped mounting plate and the scraper are driven to move by the electric push rod, so that the scraper is fitted with the inner wall of the fermentation tank body; at the same time, through the setting of the reciprocating sliding component, it is convenient to clean the sludge remaining in the fermentation tank body, thereby improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 This is a schematic diagram of the structure of a sludge fermentation tank that is easy to clean provided by an embodiment of the present application;
[0025] Figure 2 A schematic diagram of the side view structure of a sludge fermentation tank that is easy to clean provided in an embodiment of the present application;
[0026] Figure 3A schematic diagram of the connection relationship between the stirring assembly and the cleaning structure provided in the embodiment of the present application;
[0027] Figure 4 This is a schematic diagram of the cross-sectional structure of the stirring assembly provided in an embodiment of the present application.
[0028] In the figure: 10-stirring structure; 110-fermentation tank body; 120-reciprocating sliding assembly; 121-servo motor; 122-ball screw pair; 123-screw nut pair; 130-stirring assembly; 131-connecting plate; 132-fixing rod; 140-spraying assembly; 141-liquid storage tank; 142-water pump; 143-hose; 144-connecting pipe; 145-spraying head; 150-sliding rod; 20-cleaning structure; 210-electric push rod; 220-L-type mounting plate; 230-scraper; 240-sliding block. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0030] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0031] Example
[0032] See also Figure 1 The present application provides a sludge fermentation tank that is easy to clean, including a stirring structure 10 and a cleaning structure 20.
[0033] Specifically, the cleaning structure 20 facilitates the cleaning of the residual sludge in the fermentation tank body 110, thereby improving the cleaning effect.
[0034] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The stirring structure 10 includes a fermentation tank body 110, a reciprocating sliding component 120, a stirring component 130 and a liquid spraying component 140. The reciprocating sliding component 120 is arranged in the fermentation tank body 110, the stirring component 130 is connected to the reciprocating sliding component 120, the liquid spraying component 140 is arranged on one side of the fermentation tank body 110, and the liquid spraying component 140 is arranged on one side of the stirring component 130.
[0035] In the specific setting, the reciprocating sliding assembly 120 includes a servo motor 121, a ball screw pair 122 and a screw nut pair 123. The servo motor 121 is installed on one side of the fermentation tank body 110, the ball screw pair 122 is connected to the servo motor 121, the ball screw pair 122 is rotatably connected to the fermentation tank body 110, the screw nut pair 123 is connected to the ball screw pair 122, and the screw nut pair 123 is slidably connected to the fermentation tank body 110. Through the setting of the servo motor 121, the ball screw pair 122 and the screw nut pair 123, the stirring assembly 130 and the spraying assembly 140 can be conveniently driven to reciprocate, thereby improving the stirring and spraying effects.
[0036] In the specific setting, the stirring assembly 130 includes a connecting plate 131 and a fixed rod 132, the connecting plate 131 is connected to the screw nut pair 123, and a plurality of fixed rods 132 are evenly arranged on one side of the connecting plate 131. The setting of the connecting plate 131 and the fixed rod 132 can facilitate the stirring of the sludge and improve the fermentation efficiency.
[0037] In the specific setting, a sliding rod 150 is provided on one side of the connecting plate 131, and a first sliding groove is opened on one side of the fermentation tank body 110. The sliding rod 150 is slidably connected to the first sliding groove. The sliding connection between the sliding rod 150 and the first sliding groove can facilitate the movement of the connecting plate 131, so that the movement of the connecting plate 131 is more stable.
[0038] In the specific setting, the spray assembly 140 includes a liquid storage tank 141, a water pump 142, a hose 143, a connecting pipe 144 and a nozzle 145. The liquid storage tank 141 is arranged on one side of the fermentation tank body 110, the water pump 142 is connected to the liquid storage tank 141, and the two ends of the hose 143 are respectively connected to the water pump 142 and the connecting pipe 144, the connecting pipe 144 is connected to the connecting plate 131, and one side of the connecting pipe 144 is evenly connected with a plurality of the nozzles 145. Among them, through the setting of the liquid storage tank 141, the water pump 142, the hose 143, the connecting pipe 144 and the nozzle 145, the microbial agent can be evenly sprayed on the sludge surface to facilitate fermentation. One side of the water pump 142 is connected with a water inlet pipe, and the water inlet pipe extends to the bottom of the liquid storage tank 141 to facilitate pumping liquid.
[0039] In a specific configuration, one side of the liquid storage tank 141 is connected with a liquid inlet pipe, wherein the liquid inlet can be easily connected with the liquid storage tank 141 by the liquid inlet pipe.
[0040] In a specific configuration, both sides of the fermentation tank body 110 are connected with discharge pipes, wherein, by connecting both sides of the fermentation tank body 110 with discharge pipes, discharge can be facilitated.
[0041] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The cleaning structure 20 includes an electric push rod 210, an L-shaped mounting plate 220 and a scraper 230. The electric push rod 210 is connected to the stirring assembly 130, the L-shaped mounting plate 220 is connected to the output end of the electric push rod 210, the scraper 230 is connected to the L-shaped mounting plate 220, and the scraper 230 is in contact with the inner wall of the fermentation tank body 110.
[0042] In the specific setting, a slider 240 is provided on one side of the scraper 230, and a second slide groove is opened on one side of the connecting plate 131. The slider 240 is slidably connected to the second slide groove. The movement of the scraper 230 can be conveniently limited by the sliding connection between the slider 240 and the second slide groove.
[0043] The working principle of the sludge fermentation tank that is easy to clean is as follows: when the sludge fermentation tank that is easy to clean is used, the ball screw pair 122 is driven to rotate by the servo motor 121, so that the screw nut pair 123, the connecting plate 131 and the fixed rod 132 reciprocate, which is convenient for stirring the sludge and improving the fermentation efficiency. By turning on the water pump 142, the microbial agent in the liquid storage tank 141 is sprayed into the fermentation tank body 110 through the hose 143, the connecting pipe 144 and the nozzle 145, so that the microbial agent can be evenly sprayed on the sludge surface to facilitate fermentation. The L-shaped mounting plate 220 and the scraper 230 are driven to move by the electric push rod 210, so that the scraper 230 is fitted with the inner wall of the fermentation tank body 110. At the same time, through the setting of the reciprocating sliding component 120, the residual sludge in the fermentation tank body 110 is conveniently cleaned, thereby improving the cleaning effect.
[0044] It should be noted that the specific models and specifications of the servo motor 121, the water pump 142 and the electric push rod 210 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0045] The power supply and principles of the servo motor 121 , the water pump 142 and the electric push rod 210 are clear to those skilled in the art and will not be described in detail herein.
[0046] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A sludge fermentation tank that is easy to clean, characterized in that: include A stirring structure (10), the stirring structure (10) comprising a fermentation tank body (110), a reciprocating sliding component (120), a stirring component (130) and a liquid spraying component (140), the reciprocating sliding component (120) being arranged in the fermentation tank body (110), the stirring component (130) being connected to the reciprocating sliding component (120), the liquid spraying component (140) being arranged on one side of the fermentation tank body (110), and the liquid spraying component (140) being arranged on one side of the stirring component (130); A cleaning structure (20), the cleaning structure (20) comprising an electric push rod (210), an L-shaped mounting plate (220) and a scraper (230), the electric push rod (210) being connected to the stirring assembly (130), the L-shaped mounting plate (220) being connected to an output end of the electric push rod (210), the scraper (230) being connected to the L-shaped mounting plate (220), and the scraper (230) being in contact with an inner wall of the fermentation tank body (110).
2. A sludge fermentation tank that is easy to clean according to claim 1, characterized in that: The reciprocating sliding assembly (120) comprises a servo motor (121), a ball screw pair (122) and a screw nut pair (123); the servo motor (121) is mounted on one side of the fermentation tank body (110); the ball screw pair (122) is connected to the servo motor (121); the ball screw pair (122) is rotationally connected to the fermentation tank body (110); the screw nut pair (123) is connected to the ball screw pair (122); and the screw nut pair (123) is slidingly connected to the fermentation tank body (110).
3. A sludge fermentation tank that is easy to clean according to claim 2, characterized in that: The stirring assembly (130) comprises a connecting plate (131) and a fixing rod (132); the connecting plate (131) is connected to the lead screw nut pair (123); and a plurality of fixing rods (132) are evenly arranged on one side of the connecting plate (131).
4. A sludge fermentation tank that is easy to clean according to claim 3, characterized in that: A sliding rod (150) is provided on one side of the connecting plate (131), a first sliding groove is provided on one side of the fermentation tank body (110), and the sliding rod (150) is slidably connected to the first sliding groove.
5. The sludge fermentation tank that is easy to clean according to claim 3, characterized in that: The liquid spraying assembly (140) comprises a liquid storage tank (141), a water pump (142), a hose (143), a connecting pipe (144) and a nozzle (145); the liquid storage tank (141) is arranged on one side of the fermentation tank body (110); the water pump (142) is connected to the liquid storage tank (141); two ends of the hose (143) are respectively connected to the water pump (142) and the connecting pipe (144); the connecting pipe (144) is connected to the connecting plate (131); and one side of the connecting pipe (144) is evenly connected to a plurality of the nozzles (145).
6. The sludge fermentation tank that is easy to clean according to claim 5, characterized in that: One side of the liquid storage tank (141) is connected to a liquid inlet pipe.
7. The sludge fermentation tank that is easy to clean according to claim 3, characterized in that: A sliding block (240) is provided on one side of the scraper (230), a second sliding groove is provided on one side of the connecting plate (131), and the sliding block (240) is slidably connected to the second sliding groove.
8. The sludge fermentation tank that is easy to clean according to claim 1, characterized in that: Both sides of the fermentation tank body (110) are connected with discharge pipes.
Citation Information
Patent Citations
Improved sludge fermentation tank
CN210656615U