Gypsum whisker preparation device
By designing a gypsum whisker preparation device including a mixing tank, a spoon-shaped filter plate and agitating plate, the problem of time-consuming, labor-intensive and blocked crystal salvage is solved, and the rapid and centralized collection of crystals is achieved, and the work efficiency and practicality are improved.
Patent Information
- Application Number
- CN202421752568.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-24
AI Technical Summary
In the preparation process of gypsum whiskers, the prior art has the time-consuming and laborious crystal salvage and easy to miss, and the crystals are prone to blockage at the outlet of the reactor, which affects the working progress and increases costs.
A gypsum whisker preparation device is designed, including a mixing tank, a spoon-shaped filter plate and agitating plate. The crystallization is accelerated by heating and agitation, and the centralized collection of crystals is achieved by using centrifugal force and the screening effect of the spoon-shaped filter plate.
The device removes all crystals by lifting them in one go, and uses centrifugal force to achieve centralized collection of crystals by rotating the spoon-shaped filter plate. The operation is fast, improving work efficiency and practicality, and avoiding the problem of crystal blockage.
Smart Images

Figure CN222809592U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gypsum whisker preparation, in particular to a gypsum whisker preparation device. Background Art
[0002] Gypsum whiskers are calcium sulfate fibrous single crystals synthesized from raw gypsum through a specific process and formula. They have a uniform cross section, a complete appearance, and a highly perfect internal structure. They are a non-metallic material with many special properties. In the process of whisker preparation, it is necessary to control the mixing and precipitation of the gypsum solution.
[0003] At present, when preparing whiskers, it is necessary to pour the dissolved liquid mixed with gypsum into the reactor for stirring and precipitation. The structure of the reactor is relatively simple. After the precipitation is completed, the staff needs to use tools such as scoop nets to manually salvage. This method is prone to omissions, and the salvage process is time-consuming and labor-intensive. When the mixed liquid is discharged and the crystals in the mixed liquid are screened, the whiskers are prone to blockage at the outlet of the reactor. The subsequent dredging not only affects the work progress, but also increases the cost, and the practicality is poor. Utility Model Content
[0004] The purpose of the present invention is to provide a gypsum whisker preparation device in order to solve the above-mentioned problems, as described below.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The utility model provides a gypsum whisker preparation device, comprising a mixing tank, the lower end of the mixing tank is designed as an arc surface, and the lower end of the mixing tank is provided with a heating ring, the upper end of the mixing tank is fixedly connected with a portal frame, the upper end opening of the mixing tank is provided with an end cover, the portal frame is provided with an adjustment component for driving the end cover to move up and down, the middle part of the end cover is rotatably connected with a vertical pipe, the lower end of the vertical pipe is fixedly connected with a spoon-shaped filter plate that abuts and adapts to the lower end of the mixing tank, the diameter of the spoon-shaped filter plate is adapted to the inner diameter of the mixing tank, and the lower part of the side wall of the vertical pipe is fixedly connected with a stirring plate, the middle part of the bottom surface of the portal frame is provided with a central axis rod that is sleeved in the middle part of the vertical pipe and drives it to rotate, and the upper surface of the portal frame is provided with a motor for driving the central axis rod to rotate, and the upper end opening of the mixing tank is detachably connected with two semicircular covers.
[0007] The above-mentioned gypsum whisker preparation device is used. When in use, the mixed liquid mixed with gypsum is poured into the interior of the mixing tank, and a crystallization promoter is added at the same time. The end cover is driven downward by the adjusting component to close the upper opening of the mixing tank. At this time, the spoon-shaped filter plate is located at the inner bottom of the mixing tank. At the same time, the heating ring is turned on to drive the internal mixed liquid to heat up and accelerate crystallization. The central axis rod and the vertical pipe are then driven to rotate by the motor. At this time, the two stirring plates stir in the mixed liquid to further accelerate crystallization. The motor is then controlled to stop rotating to allow the crystals to settle on the surface of the spoon-shaped filter plate. The end cover is then moved up to the upper end of the gantry. At this time, the spoon-shaped filter plate screens the crystals at the upper opening of the mixing tank. The motor is controlled again to drive the spoon-shaped filter plate to rotate. Under the action of centrifugal force, the crystals fly out in all directions, fall after colliding with the two semicircular covers, and are collected centrally.
[0008] Preferably, the bottom end of the mixing tank is connected to a drain pipe, and a valve is provided on the drain pipe.
[0009] Preferably, the adjustment assembly includes threaded holes on both sides above the gantry, and sliding rods are sleeved in the two threaded holes, and the lower ends of the two sliding rods are rotatably connected to the end covers, and both ends of the sliding rods are provided with threads that match the threads of the threaded holes.
[0010] Preferably, the upper ends of the two sliding rods are rotatably connected to the same semi-annular plate, and the inner diameter of the semi-annular plate is larger than the motor.
[0011] Preferably, two stirring plates are provided and are distributed at 180 degrees, and interference flow grooves are penetrated through the two stirring plates.
[0012] Preferably, the cross-sections of the central axis rod and the vertical tube are both designed as regular hexagons, and the two are clearance-matched.
[0013] Preferably, four straps are fixedly connected to the upper end of the side wall of the mixing tank, and the four straps evenly divide the circumference with the axis as the reference, and the four straps are provided with slots adapted to the semicircular cover.
[0014] The beneficial effects are:
[0015] By moving the end cover up to the upper end of the gantry, the spoon-shaped filter plate screening crystals is located at the upper opening of the mixing tank. The motor is controlled again to drive the spoon-shaped filter plate to rotate. Under the action of centrifugal force, the crystals fly out in all directions, fall after colliding with the two semicircular covers, and are collected centrally. By placing the spoon-shaped filter plate at the bottom of the mixing tank, all the crystals can be fished out by one lift. At the same time, the spoon-shaped filter plate is rotated to utilize centrifugal force to realize the centralized collection of crystals. The whole operation process is quick and convenient, which greatly improves work efficiency and practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is a bottom-up stereogram of the present utility model;
[0019] Figure 3 It is a stereogram of the spoon-shaped filter plate and related structures of the utility model;
[0020] Figure 4 It is a stereogram of the portal frame and related structures of the utility model.
[0021] The following are the descriptions of the reference numerals:
[0022] 1. Mixing tank; 2. Door frame; 3. Adjustment assembly; 3a. Threaded hole; 3b. Sliding rod; 3c. Semi-ring plate; 3d. Thread; 4. End cover; 5. Central axis rod; 6. Motor; 7. Vertical pipe; 8. Spoon-shaped filter plate; 9. Heating ring; 10. Stirring plate; 11. Turbulator groove; 12. Semi-circular cover; 13. Strap plate; 14. Slot; 15. Drain pipe. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0024] See also Figure 1-Figure 4As shown, the utility model provides a gypsum whisker preparation device, including a mixing tank 1, the lower end of the mixing tank 1 is designed as an arc surface, and the lower end of the mixing tank 1 is provided with a heating ring 9, the upper end of the mixing tank 1 is fixedly connected with a gantry 2, the upper end opening of the mixing tank 1 is provided with an end cover 4, the gantry 2 is provided with an adjusting component 3 for driving the end cover 4 to move up and down, the middle of the end cover 4 is rotatably connected with a stand pipe 7, the lower end of the stand pipe 7 is fixedly connected with a spoon-shaped filter plate 8 that abuts against the lower end of the mixing tank 1, the diameter of the spoon-shaped filter plate 8 is adapted to the inner diameter of the mixing tank 1, and the lower part of the side wall of the stand pipe 7 is fixedly connected with a stirring plate 10, the middle part of the bottom surface of the gantry 2 is provided with a central axis rod 5 that is sleeved in the middle of the stand pipe 7 and drives it to rotate, and the upper surface of the gantry 2 is provided with a motor 6 for driving the central axis rod 5 to rotate, and the upper end opening of the mixing tank 1 is detachably connected with two semicircular covers 12.
[0025] As an optional embodiment, the bottom end of the mixing tank 1 is connected to a drain pipe 15 , and a valve is provided on the drain pipe 15 to facilitate the discharge of the liquid stored in the mixing tank 1 .
[0026] Reference Figure 4 As shown, the adjustment component 3 includes threaded holes 3a opened on both sides above the portal frame 2, and the two threaded holes 3a are both sleeved with sliding rods 3b, and the lower ends of the two sliding rods 3b are rotatably connected to the end cover 4, and both ends of the sliding rod 3b are provided with threads 3d adapted to the threads of the threaded holes 3a, and the upper ends of the two sliding rods 3b are rotatably connected to the same semi-ring plate 3c, and the inner diameter of the semi-ring plate 3c is larger than the motor 6. By lifting the semi-ring plate 3c, the two sliding rods 3b can be driven to slide in the threaded holes 3a at the same time. When the end of the sliding rod 3b is located at the threaded hole 3a, the thread 3d at the end of the sliding rod 3b can be threadedly connected to the threaded hole 3a by rotating the sliding rod 3b, thereby fixing the height position of the end cover 4 and the spoon-shaped filter plate 8.
[0027] Furthermore, two stirring plates 10 are provided and distributed at 180 degrees, and both stirring plates 10 are penetrated by a disturbance flow groove 11. When the stirring plates 10 rotate in the mixed liquid, the liquid passes through the disturbance flow groove 11, disrupting the flow direction of the liquid and achieving a better mixing effect.
[0028] Specifically, the cross-sections of the central axis rod 5 and the vertical tube 7 are both designed as regular hexagons, and the clearance between the two is matched, so that the central axis rod 5 can drive the vertical tube 7 to rotate together when rotating, and at the same time make the vertical tube 7 more stable when moving on the central axis rod 5.
[0029] As an optional embodiment, four straps 13 are fixedly connected to the upper end of the side wall of the mixing tank 1, and the four straps 13 evenly divide the circumference with its axis as the reference. The four straps 13 are provided with a slot 14 adapted to the semicircular cover 12. After two semicircular covers 12 are placed on the four straps 13 respectively, the lower end of the semicircular cover 12 is engaged with the slot 14, and the two semicircular covers 12 are spliced into a complete ring, thereby realizing the disassembly and assembly of the semicircular cover 12.
[0030] With the above structure, when in use, the mixed liquid mixed with gypsum is poured into the mixing tank 1, and a crystallization promoter is added at the same time. The end cover 4 is driven downward by the adjusting component 3 to close the upper opening of the mixing tank 1. At this time, the spoon-shaped filter plate 8 is located at the inner bottom of the mixing tank 1. At the same time, the heating ring 9 is turned on to drive the internal mixed liquid to heat up and accelerate crystallization. Subsequently, the central axis rod 5 and the vertical pipe 7 are driven to rotate by the motor 6. At this time, the two stirring plates 10 stir in the mixed liquid to further accelerate crystallization. Subsequently, the motor 6 is controlled to stop rotating to allow the crystals to precipitate on the surface of the spoon-shaped filter plate 8. The end cover 4 is then moved up to the upper end of the gantry 2. At this time, the spoon-shaped filter plate 8 screens the crystals and is located at the upper opening of the mixing tank 1. The motor 6 is controlled again to drive the spoon-shaped filter plate 8 to rotate. Under the action of centrifugal force, the crystals fly out in all directions, fall after colliding with the two semicircular covers 12, and are collected centrally.
[0031] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A gypsum whisker preparation device, characterized in that: The invention comprises a mixing tank (1), wherein the lower end of the mixing tank (1) is designed as a curved surface, and a heating ring (9) is provided at the lower end of the mixing tank (1), the upper end of the mixing tank (1) is fixedly connected to a gantry (2), an end cover (4) is provided at the upper opening of the mixing tank (1), an adjusting component (3) for driving the end cover (4) to move up and down is provided on the gantry (2), a vertical pipe (7) is rotatably connected to the middle part of the end cover (4), and the lower end of the vertical pipe (7) is fixedly connected to a vertical pipe (7) connected to the mixing tank (1). ) is abutted against a matching spoon-shaped filter plate (8) at its lower end, the diameter of the spoon-shaped filter plate (8) being matched with the inner diameter of the mixing tank (1), and a stirring plate (10) is fixedly connected to the lower part of the side wall of the vertical pipe (7), a central axis rod (5) is provided in the middle of the bottom surface of the portal frame (2) and is sleeved in the middle of the vertical pipe (7) and drives the central axis rod (5) to rotate, and a motor (6) is provided on the upper surface of the portal frame (2) for driving the central axis rod (5) to rotate, and two semicircular covers (12) are detachably connected to the upper opening of the mixing tank (1).
2. A gypsum whisker preparation device according to claim 1, characterized in that: The bottom end of the mixing tank (1) is connected to a drain pipe (15), and a valve is provided on the drain pipe (15).
3. A gypsum whisker preparation device according to claim 1, characterized in that: The adjustment assembly (3) comprises threaded holes (3a) formed on both sides above the gantry (2), a sliding rod (3b) being sleeved in the two threaded holes (3a), and the lower ends of the two sliding rods (3b) being rotatably connected to the end cover (4), and threads (3d) matching the threads of the threaded holes (3a) are formed at both ends of the sliding rod (3b).
4. A gypsum whisker preparation device according to claim 3, characterized in that: The upper ends of the two sliding rods (3b) are rotatably connected to the same semi-ring plate (3c), and the inner diameter of the semi-ring plate (3c) is larger than the motor (6).
5. A gypsum whisker preparation device according to claim 1, characterized in that: The stirring plates (10) are provided with two and are distributed at 180 degrees, and the two stirring plates (10) are both provided with interfering flow grooves (11) extending therethrough.
6. A gypsum whisker preparation device according to claim 1, characterized in that: The cross-sections of the central axis rod (5) and the vertical tube (7) are both designed as regular hexagons, and the two are clearance-matched.
7. A gypsum whisker preparation device according to claim 1, characterized in that: Four straps (13) are fixedly connected to the upper end of the side wall of the mixing tank (1), and the four straps (13) evenly divide the circumference with their axes as references. The four straps (13) are each provided with a slot (14) adapted to the semicircular cover (12).