Water-saving type dewatering and color-fixing printing and dyeing device
By setting up support balls and dehydration holes in the dehydration device for textile printing and dyeing, the rapid detachment and derivation of water is achieved by using centrifugal force and gravity, the problem of low dehydration efficiency in the prior art is solved, and the dehydration efficiency and water utilization efficiency are improved.
Patent Information
- Application Number
- CN202420445002.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-03-07
AI Technical Summary
The existing dehydration devices for textile printing and dyeing are relatively low in efficiency during the dehydration process, making it difficult to effectively discharge water.
A water-saving dehydration and color-fixing printing and dyeing device is designed. By setting support balls and dehydration holes in the dehydration bucket, water is disengaged from the fabric by using centrifugal force and gravity and lead out through the dehydration holes, and drainage holes and water storage tanks are set to collect and filter water.
The dehydration efficiency is improved, and the water can be quickly detached from the fabric and exported, reducing the residual amount of water, and achieving efficient water utilization and sewage treatment.
Smart Images

Figure CN222809720U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a printing and dyeing device, in particular to a water-saving dehydration and color-fixing printing and dyeing device. Background Art
[0002] In the printing and dyeing textile industry, dyeing the color of fabrics is a very common operation process. After the fabrics are dyed with a dyeing machine, they need to be dehydrated.
[0003] At present, a Chinese patent with authorization announcement number CN215906394U discloses a dehydration device for textile printing and dyeing, including a dehydration barrel, a barrel cover is placed on the upper end of the dehydration barrel, two pushers are symmetrically fixedly installed on the upper part of the outer surface of the dehydration barrel, a plurality of drainage columns are fixedly installed in a circular array on the lower part of the outer surface of the dehydration barrel, a plurality of supporting legs are fixedly installed in the array at the lower end of the dehydration barrel, and rollers are fixedly installed at the lower ends of the plurality of supporting legs, a plurality of rectangular grooves are opened in the circular array at the upper end of the dehydration barrel, the rectangular grooves penetrate the inner cavity of the dehydration barrel and extend to the bottom wall of the inner cavity, partitions are slidably connected in the plurality of rectangular grooves, and the plurality of partitions are an integrally formed structure. The inner cavity of the dehydration barrel is provided with a dehydration mechanism, and the lower end of the barrel cover is provided with a drying assembly.
[0004] This dehydration device for textile printing and dyeing is easy to move, has high dehydration efficiency, good drying effect and strong practicality. However, when the cloth is rotating, water moves toward the inner wall of the dehydration barrel, and the through hole is located below the cloth, so the dehydration efficiency is low. Utility Model Content
[0005] In view of this, the purpose of the utility model is to provide a water-saving dehydration and color-fixing printing and dyeing device to achieve the purpose of improving the dehydration efficiency.
[0006] In order to solve the above technical problems, the technical solution of the utility model is: a water-saving dehydration and color fixing printing and dyeing device, comprising a tank body, the upper end of the tank body has an opening, a cover plate is hinged on the tank body, a support shaft is rotatably connected to the tank body, a dehydration barrel is fixedly connected to the support rod, a drainage hole is opened on the side wall of the tank body, a dehydration hole is opened on the side wall of the dehydration barrel, a support rod is fixedly connected to the inner wall of the dehydration barrel, a support ball is fixedly connected to the support rod, and the projection of the support ball on the inner wall of the dehydration barrel is located inside the dehydration hole.
[0007] To implement the above technical solution, the cloth is placed in the dehydration barrel from the opening, and the support shaft rotates. The cloth adheres to the inner wall of the dehydration barrel due to the action of centrifugal force, and part of the cloth collides with the support balls and forms a cavity between the support balls and the dehydration holes, so that the dehydration holes cannot be blocked by the cloth. During the high-speed rotation of the support shaft, the water on the cloth is separated from the cloth and discharged from the dehydration holes, and then due to the action of gravity, the water moves down along the inner wall of the tank body and is finally discharged from the drainage hole, thereby achieving the purpose of high dehydration efficiency.
[0008] As a preferred solution of the utility model, a plurality of connecting holes are provided on the supporting ball, and the plurality of connecting holes are arranged along the center of the supporting ball, and the connecting holes penetrate the supporting ball.
[0009] By implementing the above technical solution, a small amount of water on the cloth can pass through the connecting holes to further promote the separation of the cloth and the water, thereby further improving the dehydration efficiency.
[0010] As a preferred solution of the utility model, the support rod includes a fixed section and a supporting section, the fixed section is fixedly connected to the inner wall of the tank body, the supporting section is hollow and fixedly connected to the support ball, and a flow hole connected to the inner wall of the supporting section is opened on the side wall of the supporting section.
[0011] To implement the above technical solution, part of the water falls on the support segment, enters the interior of the support segment through the flow holes, and then is discharged from the dehydration holes along the inner wall of the support segment, thereby further improving the dehydration effect.
[0012] As a preferred solution of the utility model, the end of the drainage hole away from the tank body is connected to a water tank, the end of the water tank close to the drainage hole is fixedly connected to a filter screen, the end of the water tank away from the drainage hole is fixedly connected to a partition, the height of the partition is lower than the height of the water tank, and a recycled water area is formed between the partition and the water tank.
[0013] To implement the above technical solution, the water discharged from the drainage hole enters the water storage tank, impurities are filtered out by the filter net, the filtered water has a secondary filtration effect when passing through the partition, and finally falls into the reused water area for recycling, thereby achieving the effect of water saving.
[0014] As a preferred solution of the utility model, a return pipe is fixedly connected to the water storage tank, and the return pipe is connected to the reuse water area and is located at the upper edge of the reuse water area.
[0015] To implement the above technical solution, since the return pipe is located at the upper edge of the reuse water area, it plays the role of a third filtration. As the amount of water in the reuse water area gradually increases, it is finally injected into the dyeing machine from the return pipe.
[0016] As a preferred solution of the utility model, a plurality of ventilation holes are provided on the cover plate, and the ventilation holes are connected with the opening.
[0017] By implementing the above technical solution, hot air can be discharged from the air holes. At the same time, during the rotation of the cloth, water is discharged from the drainage holes, generating negative pressure in the dehydration barrel. The air pressure can be balanced through the air holes, thereby improving operation safety.
[0018] As a preferred solution of the utility model, a transmission structure for inputting the cloth into the dewatering barrel is arranged on the outer wall of the tank.
[0019] To implement the above technical solution, the transmission structure is set up to facilitate the input of longer cloth into the tank body, thereby improving production efficiency.
[0020] As a preferred solution of the utility model, the transmission structure includes a column, a rotating wheel and a conveying motor, the column is fixed on the outer wall of the tank and placed vertically, the conveying motor is fixed on the column and arranged horizontally, and the rotating wheel is fixedly connected to the conveying shaft of the conveying motor.
[0021] To implement the above technical solution, the cloth is passed around the rotating wheel. When the conveying motor is started, the rotating wheel can be rotated to make the cloth fall into the tank, eliminating the process of manual handling and greatly improving production efficiency.
[0022] As a preferred solution of the utility model, the column is slidably connected to a slider along its length direction, the slider is rotatably connected to a pressure roller, the pressure roller is arranged parallel to the rotating wheel, and a clamping area is formed between the pressure roller and the rotating wheel.
[0023] To implement the above technical solution, the cloth is passed around the rotating wheel, and the pressure roller is pressed on the cloth due to its own gravity to increase the friction between the cloth and the rotating wheel, thereby avoiding slipping between the rotating wheel and the cloth and improving the transmission efficiency of the cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 To show the structural diagram of the tank;
[0025] Figure 2 To show the position of the column;
[0026] Figure 3 To reflect the structural diagram of the dehydration barrel;
[0027] Figure 4 A schematic cross-sectional view of a water tank.
[0028] Figure numerals: 1. tank body; 11. opening; 2. support shaft; 21. servo motor; 3. transmission structure; 31. column; 32. rotating wheel; 321. baffle; 33. conveying motor; 4. slider; 41. pressure roller; 5. support rod; 51. pulley; 52. pull rope; 6. cover plate; 61. air vent; 7. dewatering bucket; 71. dewatering hole; 72. support rod; 721. fixed section; 722. support section; 73. circulation hole; 74. support ball; 741. connecting hole; 81. drainage hole; 82. water pipe; 9. water storage tank; 91. filter screen; 92. partition; 93. reflux pipe; 94. drainage plate; 95. recycled water area. DETAILED DESCRIPTION
[0029] The specific implementation modes of the present invention are further described below in conjunction with the accompanying drawings to make the technical solutions of the present invention easier to understand and grasp.
[0030] A water-saving dehydration and color fixing printing and dyeing device comprises a tank body 1, and an opening 11 with a circular cross section is provided at the upper end of the tank body 1. A support shaft 2 is rotatably connected to the middle of the bottom wall of the tank body 1, and the support shaft 2 is driven by a servo motor 21. The servo motor 21 is fixed to the tank body 1. A dehydration barrel 7 is provided inside the tank body 1, and the upper end of a support rod 72 is fixedly connected to the dehydration barrel 7.
[0031] A transmission structure 3 for feeding cloth into the dewatering barrel 7 is provided on the outer wall of the tank body 1. The transmission structure 3 includes a column 31, a rotating wheel 32 and a conveying motor 33. The column 31 is vertically arranged and fixed on the outer wall of the tank body 1, and the conveying motor 33 is fixed on the column 31 and arranged horizontally. The rotating wheel 32 is fixedly connected to the conveying shaft of the conveying motor 33.
[0032] Circular baffles 321 are fixedly connected to both ends of the rotating wheel 32 to prevent the cloth from falling off the rotating wheel 32 .
[0033] The upper end of the column 31 is slidably connected with a slider 4 along its length direction, and the slider 4 is sleeved on the outside of the column 31. A pressure roller 41 is rotatably connected to the slider 4, and the pressure roller 41 is arranged parallel to the rotating wheel 32, and a clamping area is formed between the pressure roller 41 and the rotating wheel 32. The pressure roller 41 is located above the rotating wheel 32.
[0034] In order to facilitate pulling the pressure roller 41 upward, an L-shaped support rod 5 is fixedly connected to the side wall of the column 31, and the upper end of the support rod 5 is rotatably connected to a pulley 51. One end of the pull rope 52 is fixedly connected to the slider 4, and the other end naturally droops after passing around the pulley 51. The height of the pulley 51 is higher than the height of the column 31.
[0035] When the pull rope 52 is pulled down, the slider 4 can be moved upward, and at the same time, the pressure roller 41 can be moved upward synchronously with the slider 4 .
[0036] A cover plate 6 is hingedly connected to the tank body 1 . A plurality of air holes 61 are formed on the cover plate 6 . The air holes 61 are communicated with the opening 11 .
[0037] A dehydration hole 71 is provided on the side wall of the dehydration barrel 7, and the extension line of the axis of the dehydration hole 71 passes through the axis of the dehydration barrel 7. A support rod 72 is fixedly connected to the inner wall of the dehydration barrel 7, and the support rod 72 is arranged in an L shape, including a fixed section 721 and a support section 722. Among them, one end of the fixed section 721 is fixedly connected to the inner wall of the tank body 1, and the other end is fixedly connected to the side wall of the support section 722. In addition, the fixed end is located above the support section 722.
[0038] The support section 722 is hollow and one end is fixedly connected to the support ball 74. A flow hole 73 is provided on the side wall of the support section 722 and communicates with the inner wall of the support section 722. The support section 722 is coaxially arranged with the dehydration hole 71. The length of the support section 722 is 5 cm.
[0039] A plurality of communication holes 741 are provided on the support ball 74, and the plurality of communication holes 741 are arranged along the ball center of the support ball 74, and the communication holes 741 penetrate the support ball 74. The projection of the support ball 74 on the inner wall of the dehydration barrel 7 is located inside the dehydration hole 71, that is, the ball diameter of the support ball 74 is smaller than the diameter of the dehydration hole 71.
[0040] A drainage hole 81 is provided on the side wall of the lower edge of the tank body 1. The end of the drainage hole 81 away from the tank body 1 is connected to a square water tank 9 through a water pipe 82. A filter screen 91 is fixedly connected to the end of the water tank 9 near the drainage hole 81. The mesh number of the filter screen 91 is 50 meshes. A partition 92 is fixedly connected to the end of the water tank 9 away from the drainage hole 81. The height of the partition 92 is lower than the height of the water tank 9. A reuse water area 95 is formed between the partition 92 and the water tank 9, and a drainage plate 94 is fixedly connected to the reuse water area 95. A return pipe 93 is fixedly connected to the water tank 9, and the return pipe 93 is connected to the reuse water area 95 and is located at the upper edge of the reuse water area 95.
[0041] After the cloth passes around the rotating wheel 32, the conveying motor 33 is started to place all the cloth in the dewatering barrel 7. During this period, the servo motor 21 is started, and the support shaft 2 rotates slowly so that the cloth can be evenly laid in the dewatering barrel 7. The cover plate 6 is placed on the tank body 1 and is located above the opening 11. The servo motor 21 is turned on, and the support shaft 2 rotates at a high speed. The cloth moves toward the inner wall of the dewatering barrel 7 due to the centrifugal force. Due to the supporting effect of the support ball 74, the cloth is prevented from blocking the dewatering hole 71. The water in the cloth can be injected into the tank body 1 through the dewatering hole 71 to achieve rapid dehydration. The water moves down along the inner wall of the tank body 1 due to gravity and is discharged from the drainage hole 81, and then flows into the water storage tank 9. Through the filtering effect of the filter net 91, some impurities are filtered out, and then the water overflows the partition 92 and falls into the reuse water area 95. As the amount of water in the reuse water area 95 increases, the water flows into the dyeing machine from the return pipe 93 to achieve the effect of saving water.
[0042] Of course, the above are only typical examples of the present invention. In addition, the present invention may have many other specific implementations. Any technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.
Claims
1. A water-saving dehydration and color-fixing printing and dyeing device, comprising a tank body (1), the upper end of the tank body (1) having an opening (11), a cover plate (6) being hingedly connected to the tank body (1), a support shaft (2) being rotatably connected to the tank body (1), a dehydration bucket (7) being fixedly connected to the support shaft (2), a drainage hole (81) being opened on the side wall of the tank body (1), wherein: A dehydration hole (71) is provided on the side wall of the dehydration barrel (7); a support rod (72) is fixedly connected to the inner wall of the dehydration barrel (7); a support ball (74) is fixedly connected to the support rod (72); and a projection of the support ball (74) on the inner wall of the dehydration barrel (7) is located inside the dehydration hole (71).
2. A water-saving dehydration and color-fixing printing and dyeing device according to claim 1, characterized in that: The supporting ball (74) is provided with a plurality of communicating holes (741), the plurality of communicating holes (741) are arranged along the center of the supporting ball (74), and the communicating holes (741) penetrate the supporting ball (74).
3. A water-saving dehydration and color-fixing printing and dyeing device according to claim 1 or 2, characterized in that: The support rod (72) comprises a fixed section (721) and a support section (722); the fixed section (721) is fixedly connected to the inner wall of the tank body (1); the support section (722) is hollow and fixedly connected to the support ball (74); a flow hole (73) communicating with the inner wall of the support section (722) is provided on the side wall of the support section (722).
4. A water-saving dehydration and color-fixing printing and dyeing device according to claim 1, characterized in that: The end of the drainage hole (81) away from the tank body (1) is connected to a water tank (9), the end of the water tank (9) close to the drainage hole (81) is fixedly connected to a filter screen (91), and the end of the water tank (9) away from the drainage hole (81) is fixedly connected to a partition (92), the height of the partition (92) is lower than the height of the water tank (9), and a recycled water area (95) is formed between the partition (92) and the water tank (9).
5. A water-saving dehydration and color-fixing printing and dyeing device according to claim 4, characterized in that: A return pipe (93) is fixedly connected to the water storage tank (9), and the return pipe (93) is connected to the reuse water area (95) and is located at the upper edge of the reuse water area (95).
6. A water-saving dehydration and color-fixing printing and dyeing device according to claim 1, characterized in that: The cover plate (6) is provided with a plurality of ventilation holes (61), and the ventilation holes (61) are communicated with the opening (11).
7. The water-saving dehydration and color-fixing printing and dyeing device according to claim 1 is characterized in that: A transmission structure (3) for inputting cloth into a dewatering barrel (7) is arranged on the outer wall of the tank body (1).
8. A water-saving dehydration and color-fixing printing and dyeing device according to claim 7, characterized in that: The transmission structure (3) comprises a column (31), a rotating wheel (32) and a conveying motor (33); the column (31) is fixed on the outer wall of the tank body (1) and is placed vertically; the conveying motor (33) is fixed on the column (31) and is arranged horizontally; and the rotating wheel (32) is fixedly connected to the conveying shaft of the conveying motor (33).
9. A water-saving dehydration and color-fixing printing and dyeing device according to claim 8, characterized in that: The column (31) is slidably connected to a slider (4) along its length direction, and the slider (4) is rotatably connected to a pressure roller (41). The pressure roller (41) is arranged parallel to the rotating wheel (32), and a clamping area is formed between the pressure roller (41) and the rotating wheel (32).
Citation Information
Patent Citations
Dehydration device for textile printing and dyeing
CN215906394U