Non-woven fabric production brushing machine

By designing sleeves, brush rollers, fixed tubes, springs, sliders and quadrilaterals in non-woven bristles, the rapid replacement and cleaning of brush rollers are achieved, solving the problems of brush wire replacement and debris during bristles, and preventing damage to the comb plate through protective measures, improving the efficiency and life of the equipment.

CN222809757UActive Publication Date: 2025-04-29SHANDONG HUIZHI NONWOVEN CO LTD
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Patent Information

Application Number
CN202421507398.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-29
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

It is difficult for existing non-woven bristles to replace the brush wire during bristle bristles, and the non-woven fabric debris on the brush roller affects the bristle effect, and the comb plate is easily damaged under the impact of rotation.

Method used

A non-woven fabric production bristle machine is designed, and the brush rollers are quickly replaced and cleaned by setting up sleeves, brush rollers, fixed pipes, springs, slide plates and four-prisms; through hole plates, straight rods, corner plates and springs, the comb plates are protected from damage.

Benefits of technology

It realizes rapid replacement and cleaning of brush rollers, improves the bristle effect of non-woven fabrics, prevents damage to the comb plate, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-woven fabric brushing machines, in particular to a non-woven fabric production brushing machine which comprises a processing bin, a brush roller and non-woven fabric, a feeding port is formed in one side of the processing bin, a tensioning roller is rotatably connected to the interior of the processing bin, a motor is fixedly connected to the outer side of the processing bin, the output end of the motor is fixedly connected with a sleeve, and the sleeve is fixedly connected with the brush roller. The two ends of the brush roller are fixedly connected with fixing pipes, the interiors of the fixing pipes are fixedly connected with first springs, and one ends of the first springs are fixedly connected with sliding plates. According to the device, through the arrangement of the sleeve, the brush roller, the fixing pipes, the springs, the sliding plates and the quadrangular prism, the brush roller can be replaced when the brush roller needs to be replaced; the quadrangular prism can be taken out of the fixed pipe by pressing the quadrangular prism into the fixed pipe, and the brush rollers with different brush wire rigidities or brush wire densities can be replaced, so that the non-woven fabric can be better brushed.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric brushing machines, in particular to a non-woven fabric production brushing machine. Background Art

[0002] The non-woven brushing machine is a device used to process non-woven fabrics. Its main function is to process fluffy or brush-like fibers on the surface of non-woven fabrics, thereby changing its surface texture and appearance. The feeding system feeds the non-woven fabric into the machine, usually through a roll or sheet feed, and the brush component is responsible for processing brush-like fibers on the surface of the non-woven fabric. These bristles are usually brushes made of wire or plastic, which are brushed on the surface of the non-woven fabric through mechanical movement. The drive system provides mechanical power to enable the brush component to work normally. The control system is used to control the operating parameters of the machine, such as speed, pressure, etc. The collection system collects waste or by-products generated during the processing. The working principle of the non-woven brushing machine is to process the surface of the non-woven fabric through the brush component, so that the originally flat surface becomes plush or brush-like, thereby achieving the effect of changing the appearance and texture. This machine is often used in the manufacture of household goods, automotive interiors, industrial supplies and other fields to increase the comfort and practicality of the product.

[0003] When the brush machine processes non-woven fabrics, the processing effect is affected by factors such as the number of brush rollers, the rotation speed, and the angle of the brush roller. The brush roller cannot be replaced as needed with a brush roller with different bristles. Secondly, when the brush roller is brushing the non-woven fabric, some non-woven fabric debris will adhere to the brush roller, which will affect the brushing work of the non-woven fabric. Finally, the cleaning brush roller comb plate will be affected by the rotating impact force of the brush roller during operation, and lacks protective measures and is easily damaged. Therefore, a non-woven fabric production brush machine is proposed to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a non-woven fabric production brushing machine to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A non-woven fabric production brush machine comprises a processing chamber, a brush roller and non-woven fabric, wherein one side of the processing chamber is provided with a feed inlet, the processing chamber is rotatably connected with a tensioning roller, the outside of the processing chamber is fixedly connected with a motor, the output end of the motor is fixedly connected with a sleeve, both ends of the brush roller are fixedly connected with a fixing tube, the inside of the fixing tube is fixedly connected with a first spring, one end of the first spring is fixedly connected with a slide plate, and the other side of the slide plate is fixedly connected with a quadrangular prism, the processing chamber is fixedly connected with a straight shaft, the outside of the straight shaft is rotatably connected with a comb plate, the bottom end of the comb plate is fixedly connected with a perforated plate, one side of the processing chamber is fixedly connected with an angle plate, a straight rod is rotatably connected between the two angle plates, a second spring is provided on the outside of the straight rod, a discharge port is provided on one side of the processing chamber, and a discharge port is provided on one side of the processing chamber below the discharge port, the upper and lower ends of the discharge port are fixedly connected with brackets, and a roller is rotatably connected between the two brackets.

[0007] Preferably, there are two tensioning rollers, and the two tensioning rollers are located at different heights in the processing chamber.

[0008] Preferably, the interior of the sleeve is a square groove, and the quadrangular prism can fit tightly inside the sleeve.

[0009] Preferably, the straight rod passes through the holes of the perforated plate, and the straight rod and the perforated plate are slidably connected.

[0010] Preferably, there are two rollers, and the non-woven fabric passes between the two rollers.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. In the utility model, by providing the sleeve, brush roller, fixed tube, spring, slide plate and quadrangular prism, the brush roller can be replaced when it is needed, and the quadrangular prism can be taken out of the fixed tube by pressing the quadrangular prism into the fixed tube, and the brush roller with different brush wire stiffness or different brush wire density can be replaced, so as to better perform brushing work on non-woven fabrics;

[0013] 2. In the utility model, the brush roller can be cleaned by the combing plate and the straight shaft. The combing plate is similar to a comb, and can clean the non-woven fabric debris or thread ends in the brush roller. After combing, the debris and thread ends can be removed to remove the influence of the non-woven fabric brush bristles.

[0014] 3. In the utility model, the perforated plate, straight rod, angle plate and spring are provided to provide protection for the combing plate. The combing plate cleans the brush roller. The brush roller has a certain impact force on the combing plate. The spring offsets the impact force of the brush roller, thereby protecting the combing plate and preventing the combing plate from being damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 For this utility model Figure 1 A schematic diagram of the structure at A;

[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the structure at B;

[0018] Figure 4 This is a schematic diagram of the comb plate structure position of the utility model;

[0019] Figure 5 This is a schematic diagram of the installation of the quadrangular column structure of the utility model.

[0020] In the figure: 1. Processing chamber; 2. Feed inlet; 3. Tensioning roller; 4. Motor; 5. Sleeve; 6. Brush roller; 7. Fixed tube; 8. First spring; 9. Slide plate; 10. Four-sided prism; 11. Straight shaft; 12. Comb plate; 13. Perforated plate; 14. Angle plate; 15. Straight rod; 16. Second spring; 17. Discharge port; 18. Discharge port; 19. Bracket; 20. Roller; 21. Non-woven fabric. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0023] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0024] See also Figure 1-5 , the utility model provides a technical solution:

[0025] A brushing machine for producing non-woven fabrics, comprising a processing chamber 1, a brush roller 6 and a non-woven fabric 21, wherein a feed port 2 is provided on one side of the processing chamber 1, a tensioning roller 3 is rotatably connected inside the processing chamber 1, a motor 4 is fixedly connected to the outside of the processing chamber 1, a sleeve 5 is fixedly connected to the output end of the motor 4, a fixed tube 7 is fixedly connected to both ends of the brush roller 6, a first spring 8 is fixedly connected inside the fixed tube 7, a slide plate 9 is fixedly connected to one end of the first spring 8, a quadrangular prism 10 is fixedly connected to the other side of the slide plate 9, and a fixing tube 7 is fixedly connected to the inside of the processing chamber 1. A straight shaft 11 is provided, and a comb plate 12 is rotatably connected to the outside of the straight shaft 11, and a perforated plate 13 is fixedly connected to the bottom end of the comb plate 12. An angle plate 14 is fixedly connected to one side of the inside of the processing bin 1, and a straight rod 15 is rotatably connected between the two angle plates 14. A second spring 16 is provided on the outside of the straight rod 15. A discharge port 17 is provided on one side of the processing bin 1, and a discharge port 18 is provided below the discharge port 17 on one side of the processing bin 1. Brackets 19 are fixedly connected to the upper and lower ends of the discharge port 18, and a roller 20 is rotatably connected between the two brackets 19.

[0026] There are two tensioning rollers 3, and the two tensioning rollers 3 are at different heights in the processing chamber 1; the interior of the sleeve 5 is a square groove, and the quadrangular prism 10 can fit tightly inside the sleeve 5; the straight rod 15 passes through the hole of the perforated plate 13, and the straight rod 15 and the perforated plate 13 are slidably connected; there are two rollers 20, and the non-woven fabric 21 passes between the two rollers 20.

[0027] Working process: The device is a device for combing non-woven fabric 21. An external power supply supplies power to the motor 4 of the device. A feed port 2 is provided on one side of the processing chamber 1. A tensioning roller 3 is also provided inside the processing chamber 1. The two tensioning rollers 3 are at different heights and can tension the non-woven fabric 21. A motor 4 is fixed on the outside of the processing chamber 1. A sleeve 5 is fixedly connected to the output end of the motor 4. Another sleeve 5 is on the other side of the processing chamber 1 and is rotatably connected to the processing chamber 1. Fixed tubes 7 are provided at both ends of the brush roller 6. A first spring 8 is provided on the fixed tube 7. In the fixed tube 7, the slide plate 9 is at one end of the first spring 8, and a quadrangular prism 10 is fixedly connected to the other side of the slide plate 9. A straight shaft 11 is also fixedly connected inside the processing chamber 1. The comb plate 12 rotates on the outside of the straight shaft 11. The perforated plate 13 is fixed on the lower side of the comb plate 12. The angle plate 14 is fixed on one side of the inside of the processing chamber 1. The straight rod 15 rotates between the two angle plates 14. The straight rod 15 also passes through the perforated plate 13. The second spring 16 is arranged on the outside of the straight rod 15, located on one side of the perforated plate 13, and above the angle plate 14. The processing chamber 1 is provided with a discharge port 17. The discharge port 18 is arranged below the discharge port 17, and brackets 19 are fixedly connected to the upper and lower ends of the discharge port 18. The roller 20 rotates between the two brackets 19, and the non-woven fabric 21 passes between the two rollers 20. When the non-woven fabric 21 needs to be brushed, the motor 4 is started, and the non-woven fabric 21 enters the processing chamber 1 from the feed port 2, bypasses from the outside of the two tensioning rollers 3, and the non-woven fabric 21 is tensioned. The motor 4 is started, and the motor 4 drives the brush roller 6 to rotate through the sleeve 5. During the rotation process, the brush roller 6 will brush the non-woven fabric 21. The comb plate 12 continuously cleans the brush roller 6. Under the action of the second spring 16, the comb plate 12 is in dynamic operation on the outside of the straight shaft 11. The high-speed rotation of the brush roller 6 will not damage the comb plate 12. The debris, thread ends, etc. cleaned by the comb plate 12 will be discharged from the processing bin 1 from the discharge port 17 and then collected. The processed non-woven fabric 21 passes between the two rollers 20 in the discharge port 18. The rollers 20 compact and protect the non-woven fabric 21 to prevent the non-woven fabric 21 from rubbing against the discharge port 18 and causing wear of the non-woven fabric 21.

[0028] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A brushing machine for producing nonwoven fabrics, comprising a processing chamber (1), a brush roller (6) and a nonwoven fabric (21), characterized in that: A feed port (2) is provided on one side of the processing chamber (1); a tensioning roller (3) is rotatably connected inside the processing chamber (1); a motor (4) is fixedly connected to the outside of the processing chamber (1); a sleeve (5) is fixedly connected to the output end of the motor (4); both ends of the brush roller (6) are fixedly connected to fixed tubes (7); a first spring (8) is fixedly connected inside the fixed tube (7); one end of the first spring (8) is fixedly connected to a slide plate (9); the other side of the slide plate (9) is fixedly connected to a quadrangular prism (10); a straight shaft (11) is fixedly connected inside the processing chamber (1); the outside of the straight shaft (11) is fixedly connected to the outside of the straight shaft (11). A comb plate (12) is rotatably connected, and a perforated plate (13) is fixedly connected to the bottom end of the comb plate (12). An angle plate (14) is fixedly connected to one side of the processing chamber (1). A straight rod (15) is rotatably connected between the two angle plates (14). A second spring (16) is provided on the outside of the straight rod (15). A discharge port (17) is provided on one side of the processing chamber (1). A discharge port (18) is provided on one side of the processing chamber (1) below the discharge port (17). Brackets (19) are fixedly connected to the upper and lower ends of the discharge port (18), and a roller (20) is rotatably connected between the two brackets (19).

2. A non-woven fabric production brushing machine according to claim 1, characterized in that: The number of the tensioning rollers (3) is two, and the two tensioning rollers (3) are located at different heights in the processing chamber (1).

3. A non-woven fabric production brushing machine according to claim 1, characterized in that: The interior of the sleeve (5) is a square groove, and the quadrangular prism (10) can fit tightly inside the sleeve (5).

4. A non-woven fabric production brushing machine according to claim 1, characterized in that: The straight rod (15) passes through the hole of the perforated plate (13), and the straight rod (15) and the perforated plate (13) are slidably connected.

5. A non-woven fabric production brushing machine according to claim 1, characterized in that: There are two rollers (20), and the non-woven fabric (21) passes between the two rollers (20).