Bent frame column formwork system and bent frame column construction system
By prefabricating the rack columns on the hardened ground and installing them using a lifting system, the problem of long construction cycle of aqueduct reconstruction in the prior art is solved, and a more efficient construction process is achieved.
Patent Information
- Application Number
- CN202421138906.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-05-23
AI Technical Summary
In the prior art, the reconstruction of aqueducts usually adopts cast-in-place method, resulting in a long construction period and a large impact on environmental factors, which affects the construction progress.
The rack column formwork system and construction system are adopted, including the formwork structure and construction bracket. By prefabricating the rack column on the hardened ground and lifting with cranes and ropes, the on-site construction time is shortened.
It effectively shortens the construction cycle of the rack column, reduces the construction time, improves construction efficiency, and reduces dependence on environmental conditions.
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Figure CN222809874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of frame column construction, in particular to a frame column template system and a frame column construction system. Background Art
[0002] Aqueduct, also known as water bridge, is an overhead water channel that connects the two ends of the aqueduct to the canal and transports the canal water across rivers, valleys, depressions and roads. It is commonly used for irrigation and water delivery, as well as flood and sand drainage. After a long period of use, large aqueducts will have uneven settlement and exposed steel bars. At this time, the aqueduct needs to be dismantled and rebuilt. However, aqueducts are often located in main canals. If they are not rebuilt during the non-irrigation period, it will have a great impact on the irrigation of farmland below the aqueduct.
[0003] The existing method for rebuilding aqueducts is generally cast-in-place. The cast-in-place construction method has the following disadvantages: (1) Long construction period. Since the cast-in-place aqueduct needs to be cast on site, the construction period is relatively long; (2) Construction environment restrictions: The construction of cast-in-place aqueducts is greatly affected by the on-site environment, such as weather conditions, which may affect the construction progress. Utility Model Content
[0004] The utility model aims to provide a frame column template system and a frame column construction system to reduce the construction period of the frame column.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a bent column formwork system, the structural characteristics of which are that it includes a formwork structure and a construction support; the formwork structure includes a bottom formwork, a side formwork, an upper connecting end formwork, a lower connecting end formwork and a top formwork which are assembled and connected, and a pouring hole is provided at the top of the formwork structure;
[0006] A support structure is provided below the bottom mold, and the support structure is provided on the hardened support surface;
[0007] The construction support is arranged on the outer side of the upper connecting end form.
[0008] Furthermore, the hardened support surface is a hardened ground surface; and oblique supports are provided between the outer side surfaces of the side mold, the upper connecting end mold, the lower connecting end mold and the hardened ground surface.
[0009] Furthermore, the hardened supporting surface is the side wall of the prefabricated frame column, the prefabricated frame column is placed flat on the hardened ground, and a supporting structure is provided between the prefabricated frame column and the hardened ground; inclined supports are provided between the outer side surfaces of the side mold, the upper connecting end mold, and the lower connecting end mold and the hardened ground.
[0010] Furthermore, the base mold includes a first template, a second template and a third template assembled and connected from left to right; the supporting structure includes a first pad and a first pad block, the first pad is arranged between the first template and the hardened supporting surface, and the first pad is arranged between the third template and the hardened supporting surface.
[0011] Furthermore, the first template and the third template are both horizontal plates, and the second template is a vertical plate or an inclined plate.
[0012] Furthermore, the second template is an inclined plate; the supporting structure also includes a second cushion block, and the second cushion block is provided between the second template and the hardened supporting surface.
[0013] Furthermore, the cross-sectional shape of the first cushion block is square, and the cross-sectional shape of the second cushion block is triangle.
[0014] Furthermore, the construction support includes vertical poles, transverse horizontal poles, longitudinal horizontal poles and diagonal poles that are assembled and connected, and a second pad is provided above the longitudinal horizontal pole.
[0015] Furthermore, the top mold includes a fourth mold plate arranged between the top ends of two adjacent side molds, and the fourth mold plate is a vertical plate or an inclined plate.
[0016] Based on the same inventive concept, the utility model also provides a frame column construction system, which includes a frame column formwork system for making prefabricated frame columns and a transfer and hoisting system for installing the prefabricated frame columns; the frame column formwork system is the above-mentioned frame column formwork system, and the transfer and hoisting system includes a crane, a lifting rope and a transport vehicle, and the transport vehicle is provided with a supporting structure for supporting the prefabricated frame columns.
[0017] Compared with the prior art, the beneficial effects of the utility model are as follows: during the on-site construction of the frame columns, when the construction site is sufficient, the prefabricated frame columns can be manufactured entirely on the hardened ground near the construction site through the frame column formwork system; when the construction site is limited, the prefabricated frame columns can be manufactured partially on the hardened ground near the construction site through the frame column formwork system, and partially on the side walls of the prefabricated frame columns through the frame column formwork system; after the maintenance of the prefabricated frame columns is completed, the prefabricated frame columns are transferred to the lifting platform for lifting by a crane, a lifting rope and a transport vehicle, and the prefabricated frames are lifted by two cranes and lifting ropes. After the lifting is completed, the cast-in-place reinforced concrete structure of the connection part between the prefabricated frame columns and the aqueduct foundation is constructed. The utility model can shorten the operation time of the on-site construction of the frame columns and reduce the construction period of the frame columns. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1is a schematic cross-sectional structural diagram of the first embodiment;
[0019] Figure 2 This is a schematic cross-sectional view of the second embodiment;
[0020] Figure 3 This is a structural schematic diagram of the transportation of prefabricated bent frame columns in the first and second embodiments;
[0021] Figure 4 It is a structural schematic diagram of the hoisting of prefabricated frame columns in the first and second embodiments.
[0022] In the figure:
[0023] 1. The first formwork; 2. The second formwork; 3. The third formwork; 4. The upper connecting end formwork; 5. The lower connecting end formwork; 6. The top formwork; 7. The first pad; 8. The first pad; 9. The vertical pole; 10. The horizontal pole; 11. The horizontal pole; 12. The diagonal pole; 13. The hardened ground; 14. The prefabricated frame column; 15. The crane; 16. The lifting rope; 17. The transport vehicle. DETAILED DESCRIPTION
[0024] The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict. For the convenience of description, if the words "upper", "lower", "left" and "right" appear in the following text, they only indicate that the upper, lower, left and right directions are consistent with the drawings themselves, and do not limit the structure.
[0025] Embodiment 1
[0026] like Figure 1 , Figure 3 and Figure 4 As shown, a bent column formwork system of the first embodiment includes a formwork structure and a construction support. The formwork structure includes a bottom formwork, a side formwork, an upper connection end formwork 4, a lower connection end formwork 5 and a top formwork 6 that are assembled and connected, and a casting hole is provided at the top of the formwork structure.
[0027] A supporting structure is provided below the bottom mold, and the supporting structure is provided on the hardened supporting surface.
[0028] The outer side of the upper connecting end mold 4 is provided with the construction support.
[0029] like Figure 1 As shown, the hardened support surface is a hardened ground 13. An oblique support (not shown) is arranged between the outer side surfaces of the side mold, the upper connecting end mold 4, the lower connecting end mold 5 and the hardened ground 13.
[0030] like Figure 1As shown, the bottom mold includes a first template 1, a second template 2 and a third template 3 assembled and connected from left to right. The supporting structure includes a first pad 7 and a first cushion block 8. The first pad 7 is provided between the first template 1 and the hardened supporting surface, and the first cushion block 8 is provided between the third template 3 and the hardened supporting surface. The first pad 7 is a plywood. The first cushion block 8 is a pad.
[0031] like Figure 1 As shown, the cross-section of the first cushion block 8 is square.
[0032] like Figure 1 As shown, the first template 1 and the third template 3 are both horizontal plates, and the second template 2 is a vertical plate. In other embodiments, the second template 2 is an inclined plate, and the support structure further includes a second cushion block, which is provided between the second template 2 and the hardened support surface. The second cushion block is a copy cushion, and the cross-sectional shape of the second cushion block is a triangle.
[0033] like Figure 1 As shown, the construction support comprises a vertical pole 9, a horizontal horizontal pole 10, a vertical horizontal pole 11 and an oblique pole 12 which are assembled and connected. A second pad (not shown) is arranged above the vertical horizontal pole 11. The second pad is made of plywood. The vertical pole 9, the horizontal horizontal pole 10, the vertical horizontal pole 11 and the oblique pole 12 are assembled and connected by fasteners to form the construction support.
[0034] like Figure 1 As shown, the top mold 6 includes a fourth mold plate disposed between the top ends of two adjacent side molds, and the fourth mold plate is a vertical plate. In other embodiments, the fourth mold plate is an inclined plate.
[0035] like Figure 1 , Figure 3 and Figure 4 As shown, the first embodiment also provides a bent column construction system, which includes a bent column formwork system for making prefabricated bent columns 14 and a transfer hoisting system for installing the prefabricated bent columns 14. The bent column formwork system is the above-mentioned bent column formwork system, and the transfer hoisting system includes a crane 15, a lifting rope 16 and a transport vehicle 17, and the transport vehicle 17 is provided with a support structure for supporting the prefabricated bent column 14.
[0036] Embodiment 2
[0037] like Figure 2-Figure 4 As shown, a bent column formwork system of the second embodiment includes a formwork structure and a construction support. The formwork structure includes a bottom formwork, a side formwork, an upper connecting end formwork 4, a lower connecting end formwork 5 and a top formwork 6 that are assembled and connected, and a pouring hole is provided at the top of the formwork structure.
[0038] A supporting structure is provided below the bottom mold, and the supporting structure is provided on the hardened supporting surface.
[0039] The outer side of the upper connecting end mold 4 is provided with the construction support.
[0040] like Figure 2 As shown, the hardened support surface is the side wall of the prefabricated frame column 14, and the prefabricated frame column 14 is placed flat on the hardened ground 13, and a support structure is provided between the prefabricated frame column 14 and the hardened ground 13. An inclined support (not shown in the figure) is provided between the outer side surfaces of the side mold, the upper connecting end mold 4, and the lower connecting end mold 5 and the hardened ground 13.
[0041] like Figure 2 As shown, the bottom mold includes a first mold plate 1, a second mold plate 2 and a third mold plate 3 assembled and connected from left to right. The supporting structure includes a first pad 7 and a first cushion block 8. The first pad 7 is provided between the first mold plate 1 and the hardened supporting surface, and the first cushion block 8 is provided between the third mold plate 3 and the hardened supporting surface. The first pad 7 is a plywood, and the first cushion block 8 is a pad. Figure 1 As shown, the cross-section of the first cushion block 8 is square.
[0042] like Figure 2 As shown, the first template 1 and the third template 3 are both horizontal plates, and the second template 2 is a vertical plate. In other embodiments, the second template 2 is an inclined plate, and the support structure further includes a second cushion block, which is provided between the second template 2 and the hardened support surface. The second cushion block is a copy cushion, and the cross-sectional shape of the second cushion block is a triangle.
[0043] like Figure 2 As shown, the construction support comprises a vertical pole 9, a horizontal horizontal pole 10, a vertical horizontal pole 11 and an oblique pole 12 which are assembled and connected. A second pad (not shown) is arranged above the vertical horizontal pole 11. The second pad is made of plywood. The vertical pole 9, the horizontal horizontal pole 10, the vertical horizontal pole 11 and the oblique pole 12 are assembled and connected by fasteners to form the construction support.
[0044] like Figure 2 As shown, the top mold 6 includes a fourth mold plate disposed between the top ends of two adjacent side molds, and the fourth mold plate is a vertical plate. In other embodiments, the fourth mold plate is an inclined plate.
[0045] like Figure 2-Figure 4As shown, this second embodiment also provides a frame column construction system, which includes a frame column formwork system for making prefabricated frame columns 14 and a transfer and hoisting system for installing the prefabricated frame columns 14; the frame column formwork system is the above-mentioned frame column formwork system, and the transfer and hoisting system includes a crane 15, a lifting rope 16 and a transport vehicle 17, and the transport vehicle 17 is provided with a supporting structure for supporting the prefabricated frame columns 14.
[0046] The construction process of the bent columns of the above-mentioned embodiment 1 and embodiment 2 is as follows:
[0047] Step 1: Production of prefabricated frame columns. Support the formwork structure according to the structural shape of the prefabricated frame columns to be constructed. During the formwork structure support process, complete the installation of prefabricated frame column structural reinforcement, embedded parts, and connecting steel plates. Then, cast, maintain and demould the prefabricated frame columns in sequence. The casting process can be carried out in two times. First, pour the concrete to the top of the side wall of the prefabricated frame column 14, leaving a part of the upper connection end without casting. After the first cast concrete hardens, cast the remaining part of the frame column concrete.
[0048] Step 2: Transportation of prefabricated frame columns: Use a crane and a lifting rope to lift the prefabricated frame columns onto a transport vehicle. The transport vehicle will transport the frame columns to the frame column lifting area and wait for lifting.
[0049] Step 3: Hoisting of prefabricated frame columns, using two cranes to hoist the prefabricated frame columns.
[0050] The contents explained in the above embodiments should be understood as these embodiments are only used to more clearly illustrate the present invention, and are not used to limit the scope of the present invention. After reading the present invention, various equivalent forms of modifications to the embodiments by those skilled in the art fall within the scope defined by the claims attached to the present invention.
Claims
1. A bent column formwork system, characterized in that: It comprises a template structure and a construction support; the template structure comprises a bottom template, a side template, an upper connecting end template (4), a lower connecting end template (5) and a top template (6) which are assembled and connected, and a casting hole is provided at the top of the template structure; A support structure is provided below the bottom mold, and the support structure is provided on the hardened support surface; The construction support is provided on the outer side of the upper connecting end mold (4).
2. A bent column formwork system according to claim 1, characterized in that: The hardened support surface is a hardened ground surface (13); oblique supports are provided between the outer side surfaces of the side mold, the upper connecting end mold (4), the lower connecting end mold (5) and the hardened ground surface (13).
3. A bent column formwork system according to claim 1, characterized in that: The hardened support surface is the side wall of the prefabricated frame column (14); the prefabricated frame column (14) is placed flat on the hardened ground (13); a support structure is provided between the prefabricated frame column (14) and the hardened ground (13); and oblique supports are provided between the outer side surfaces of the side mold, the upper connecting end mold (4), and the lower connecting end mold (5) and the hardened ground (13).
4. A bent column formwork system according to claim 1, characterized in that: The bottom mold comprises a first mold plate (1), a second mold plate (2) and a third mold plate (3) which are assembled and connected from left to right; the supporting structure comprises a first pad (7) and a first pad block (8), the first pad (7) being arranged between the first mold plate (1) and the hardened supporting surface, and the first pad block (8) being arranged between the third mold plate (3) and the hardened supporting surface.
5. A bent column formwork system according to claim 4, characterized in that: The first template (1) and the third template (3) are both horizontal plates, and the second template (2) is a vertical plate or an inclined plate.
6. A bent column formwork system according to claim 5, characterized in that: The second template (2) is an inclined plate; the support structure also includes a second cushion block, and the second cushion block is arranged between the second template (2) and the hardened support surface.
7. A bent column formwork system according to claim 6, characterized in that: The cross-sectional shape of the first cushion block (8) is square, and the cross-sectional shape of the second cushion block is triangular.
8. The bent column formwork system according to claim 1, characterized in that: The construction support comprises a vertical pole (9), a transverse horizontal pole (10), a longitudinal horizontal pole (11) and an oblique pole (12) which are assembled and connected, and a second pad is provided above the longitudinal horizontal pole (11).
9. A bent column formwork system according to any one of claims 1 to 8, characterized in that: The top mold (6) comprises a fourth mold plate arranged between the top ends of two adjacent side molds, and the fourth mold plate is a vertical plate or an inclined plate.
10. A bent column construction system, characterized in that: It comprises a frame column formwork system for making prefabricated frame columns (14) and a transfer and hoisting system for installing the prefabricated frame columns (14); the frame column formwork system is the frame column formwork system described in any one of claims 1 to 9, and the transfer and hoisting system comprises a crane (15), a lifting rope (16) and a transport vehicle (17); the transport vehicle (17) is provided with a supporting structure for supporting the prefabricated frame columns (14).