Wind power generation blade cleaning device
By using the water spray and swing mechanism equipped with a drone in the wind power blade cleaning device, the problem of poor cleaning effect in the prior art is solved, and the surface of the wind power blade is quickly and sufficiently cleaned.
Patent Information
- Application Number
- CN202421777350.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The cleaning effect of existing wind power blade cleaning devices is poor, and it is impossible to effectively use water spray to quickly flush the surface of the power blade. Moreover, the fixed-angle spray head is not conducive to sufficient flushing the surface of the power blade.
A wind power blade cleaning device is designed, using a drone body equipped with a water spray mechanism and a swing mechanism. The water spray mechanism includes a high-pressure water pump, a water storage tank and a high-pressure nozzle. It flies to the power generation blade position through a drone, and uses the high-pressure nozzle to spray water to clean the surface of the power generation blade. The swing mechanism drives the worm and worm gear through the motor, so that the high-pressure nozzle can swing continuously and improve the cleaning effect.
It realizes rapid water spray and sufficient cleaning of the surface of wind power blades, and improves the cleaning effect of the cleaning device.
Smart Images

Figure CN222810910U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wind power generation, and in particular to a wind power generation blade cleaning device. Background Art
[0002] Wind power equipment is equipment that uses wind energy to generate electricity or wind power. Wind turbine blades are the core components of wind power equipment that convert natural wind energy into electrical energy for wind turbines. The operating environment of wind turbine blades is often relatively harsh, and they are often affected by a series of factors such as wind and sand, flying birds, oil stains, flying insects, acid rain, salt spray, ice and snow, which lead to a decrease in various indicators such as moisture resistance, corrosion resistance, and radiation resistance on the blade surface. Therefore, the wind turbine blades should be cleaned regularly or irregularly as required.
[0003] According to the announcement number: CN220302270U, a wind turbine blade cleaning device is disclosed. This technology discloses "including four fixed blocks and two clamping blocks, the outer walls of the two corresponding fixed blocks are respectively connected to two rotating rods through shaft rotation, the outer walls of the rotating rods are connected to the other two fixed blocks through shaft rotation, and the middle of the two corresponding fixed blocks and the two clamping blocks are respectively connected to two wrapping wheels through shaft rotation, which has the technical effects of not requiring manual work to fix the cleaning device, performing semi-wrapped cleaning on the blades, and fully cleaning the blades by moving up and down".
[0004] With respect to the above-mentioned related technologies, the inventors believe that the cleaning effect of the existing devices for cleaning wind turbine blades is poor. Generally, a cleaning brush is used to clean the surface of the turbine blades. This cleaning method has a poor cleaning effect and does not have a water spray mechanism, which makes it inconvenient to quickly rinse the surface of the turbine blades by spraying water. Secondly, when cleaning the surface of the turbine blades, the cleaning nozzles are generally set at a fixed angle. The nozzles set at a fixed angle are not conducive to better flushing the surface of the turbine blades, thereby reducing the use effect of the cleaning device. Utility Model Content
[0005] The purpose of the present application is to provide a wind turbine blade cleaning device to improve the problem of facilitating rapid flushing of the surface of the turbine blade by spraying water and being unfavorable for better flushing of the surface of the turbine blade.
[0006] The wind turbine blade cleaning device provided in this application adopts the following technical solution:
[0007] A wind power blade cleaning device comprises an unmanned aerial vehicle (UAV) body, a connecting plate being fixedly connected to the top of the UAV body, a water spraying mechanism being arranged on one side of the top of the connecting plate, a swinging mechanism being arranged on the other side of the top of the connecting plate for use in conjunction with the water spraying mechanism, the water spraying mechanism comprising a water storage tank, the bottom end of the water storage tank being fixedly connected to the top of the connecting plate, a water suction pipe being penetrated through the lower part of one end of the water storage tank, a high-pressure water pump being fixedly connected to the top of the connecting plate, and one end of the high-pressure water pump being fixedly connected to one end of the water suction pipe, one end of the high-pressure water pump being fixedly connected to a first connecting pipe, and one end of the first connecting pipe being fixedly connected to a second connecting pipe, one end of the second connecting pipe being fixedly connected to a long pipe, and one end of the long pipe being fixedly connected to a high-pressure nozzle.
[0008] By adopting the above technical solution, the cleaning device is made to fly to a suitable position for cleaning the generator blades through the drone body, and then the water in the water tank is extracted by a high-pressure water pump in cooperation with a water pumping pipe. The extracted water flows into the long tube through the first connecting tube and the second connecting tube. The water in the long tube is then sprayed out through a high-pressure nozzle, so that the water is sprayed onto the generator blades for cleaning. At the same time, the direction of the long tube is continuously swung by the swing mechanism, so that the high-pressure nozzle sprays water while continuously swinging, thereby improving the cleaning effect of the cleaning device.
[0009] The top of the supporting cam is fixedly connected to the supporting cam of the motor, and the bottom of the supporting cam is fixedly connected to the supporting cam of the motor, and the top of the supporting cam is fixedly connected to the supporting cam of the motor, and the output end of the motor is fixedly connected to the supporting cam of the motor, and the outer surface of the supporting cam is meshed with the supporting cam of the motor, and one end of the supporting cam is fixedly connected to the supporting cam of the motor, and the output end of the supporting cam is fixedly connected to the supporting cam of the motor, and the outer surface of the supporting cam is meshed with the supporting cam of the motor, and the one end of the supporting cam is fixedly connected to the supporting cam of the motor, and the one end of the supporting cam is fixedly connected to the supporting cam of the motor, and the one end of the supporting cam is fixedly connected to the supporting cam of the motor, and the one end of the supporting cam is fixedly connected to the supporting cam of the motor
[0010] By adopting the above technical solution, the motor is started, and the output end of the motor drives the worm transmission, the worm transmission drives the worm wheel to rotate, the worm wheel rotation drives the round rod to rotate, the round rod rotation drives the swing rod to rotate, and the swing rod rotation is used in conjunction with the moving rod and the sleeve, so that the sleeve moves on the cross bar while the moving rod moves back and forth on the inner wall of the swing rod, so that the two long plates connected to the cross bar drive the long rod to rotate, and the rotation of the long rod drives the movable plate to swing continuously around the center of the long rod, so that the movable plate drives the long tube to swing continuously, thereby improving the cleaning effect of the water spray mechanism.
[0011] Optionally, a water inlet is provided at the top of the water storage tank, and a sealing cover is movably clamped on the inner wall of the water inlet.
[0012] By adopting the above technical solution, the sealing cover is opened and water is added to the water tank through the water filling port, so as to add water to the water tank and seal the water filling port of the water tank.
[0013] Optionally, the second connecting pipe is made of a hose material.
[0014] By adopting the above technical solution, the long tube connected to the second connecting tube can be swung more conveniently, thereby preventing the second connecting tube from affecting the swing of the long tube.
[0015] Optionally, a positioning ring is fixedly sleeved on the outer surface of the round rod, a positioning groove used to cooperate with the positioning ring is opened inside the shell, and the outer surface of the positioning ring is rotatably connected to the inner wall of the positioning groove.
[0016] By adopting the above technical solution, the positioning groove is used in conjunction with the positioning ring to facilitate the positioning of the round rod, and can also play a role in positioning the worm wheel, so that the worm wheel and the worm are always meshed and connected.
[0017] Optionally, the inner wall diameter of the sleeve is the same as the outer wall diameter of the cross bar, and the sleeve is slidably sleeved on the outer surface of the cross bar.
[0018] By adopting the technical solution, the sleeve can be used in conjunction with the cross bar, so that the long board connected to the cross bar can rotate.
[0019] Optionally, the outer surface thread of the worm wheel matches the outer surface thread of the worm.
[0020] By adopting the above technical solution, the worm wheel and the worm are used together so that the worm transmission drives the worm wheel to rotate.
[0021] Optionally, the top end of the movable plate is groove-shaped, and one end of the movable plate is rotatably connected to one end of the shell.
[0022] By adopting the above technical solution, it is convenient to locate the position of the movable plate, and at the same time, the groove shape of the movable plate makes the connection between the long tube and the movable plate more stable.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The utility model is provided with a water spraying mechanism, which facilitates the rapid spraying and washing of water on the surface of the power generation blade, and the operation is simple and quick, so that the cleaning effect of the cleaning device is better;
[0025] 2. The utility model provides a swing mechanism to facilitate the use of the auxiliary water spray mechanism, so that the spray head of the water spray mechanism can swing continuously when spraying water, thereby enhancing the flushing effect on the wind turbine blades and improving the cleaning effect of the cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of the utility model.
[0027] Figure 2 It is a schematic diagram of the structure of the water spraying mechanism of the utility model.
[0028] Figure 3 It is a schematic diagram of the cross-section structure of the swing mechanism of the utility model.
[0029] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure in the middle.
[0030] In the figure, 1. UAV body; 2. water spraying mechanism; 21. high-pressure nozzle; 22. long tube; 23. second connecting tube; 24. first connecting tube; 25. water pumping pipe; 26. water storage tank; 27. water filling port; 28. sealing cover; 29. high-pressure water pump; 3. swinging mechanism; 31. long rod; 32. movable plate; 33. long plate; 34. shell; 35. moving rod; 36. sleeve; 37. cross bar; 38. support seat; 39. motor; 301. worm; 302. worm wheel; 303. positioning ring; 304. positioning groove; 305. round rod; 306. swinging rod; 4. connecting plate. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1 -Attached Figure 4 , further details of this application are given.
[0032] Example 1
[0033] A wind power blade cleaning device comprises an unmanned aerial vehicle body 1, the unmanned aerial vehicle body 1 is used to facilitate driving the cleaning device to fly to the position of the power blade, the top of the unmanned aerial vehicle body 1 is fixedly connected with a connecting plate 4, the connecting plate 4 plays a connecting role, a water spraying mechanism 2 is arranged on one side of the top of the connecting plate 4, the water spraying mechanism 2 plays a role of facilitating efficient cleaning of the wind power blade, and a swinging mechanism 3 used in conjunction with the water spraying mechanism 2 is arranged on the other side of the top of the connecting plate 4, the swinging mechanism 3 assists the water spraying mechanism 2 in use, so that the effect of water spraying cleaning is better;
[0034] The water spraying mechanism 2 includes a water storage tank 26, the bottom end of the water storage tank 26 is fixedly connected to the top end of the connecting plate 4 by welding, the water storage tank 26 is used to store the water needed for use, and a water inlet 27 is provided at the top end of the water storage tank 26, the water inlet 27 is convenient for adding water to the water storage tank 26, and the inner wall of the water inlet 27 is movably connected with a sealing cover 28, the sealing cover 28 is convenient for blocking the water inlet 27 to prevent the water in the water storage tank 26 from spilling out during the water spraying process;
[0035] A water pumping pipe 25 is provided through the lower part of one end of the water storage tank 26, and a high-pressure water pump 29 is fixedly connected to the top of the connecting plate 4, and one end of the high-pressure water pump 29 is fixedly connected to one end of the water pumping pipe 25. The high-pressure water pump 29 cooperates with the water pumping pipe 25 to facilitate the extraction of water from the water storage tank 26;
[0036] The end of the high-pressure water pump 29 facing away from the water pumping pipe 25 is fixedly connected to the first connecting pipe 24, and the end of the first connecting pipe 24 away from the high-pressure water pump 29 is fixedly connected to the second connecting pipe 23, and the first connecting pipe 24 and the second connecting pipe 23 both play a connecting role;
[0037] The second connecting pipe 23 is made of a hose material, which is convenient for use. The end of the second connecting pipe 23 facing away from the first connecting pipe 24 is fixedly connected to the long pipe 22, which is convenient for water in the second connecting pipe 23 to flow into the long pipe 22.
[0038] One end of the long tube 22 away from the second connecting tube 23 is fixedly connected with a high-pressure nozzle 21, so that the water in the long tube 22 can be sprayed out through the high-pressure nozzle 21 to clean the power generation blades efficiently;
[0039] The swing mechanism 3 includes a housing 34 and a long rod 31. The bottom end of the housing 34 is fixedly connected to the top end of the connecting plate 4. The long rod 31 is rotatably connected to an inner wall of one side of the housing 34. A support seat 38 is fixedly connected to one end of the housing 34. A motor 39 is fixedly connected to the top end of the support seat 38. The support seat 38 plays a role in supporting the motor 39. The motor 39 plays a role in driving the swing mechanism 3.
[0040] The output end of the motor 39 is fixedly connected with a worm 301, so that the output end of the motor 39 drives the worm 301 to transmit, and the outer surface of the worm 301 is meshedly connected with a worm wheel 302, and the outer surface thread of the worm wheel 302 matches the outer surface thread of the worm 301, so that the worm 301 drives the worm wheel 302 to rotate;
[0041] One end of the worm wheel 302 is fixedly connected to a round rod 305, so that the worm wheel 302 rotates to drive the round rod 305 to rotate. A positioning ring 303 is fixedly sleeved on the outer surface of the round rod 305. A positioning groove 304 used to cooperate with the positioning ring 303 is provided inside the housing 34, and the outer surface of the positioning ring 303 is rotatably connected to the inner wall of the positioning groove 304. At the same time, the positioning groove 304 cooperates with the positioning ring 303 to facilitate the positioning of the round rod 305, so as to avoid the round rod 305 from moving forward and backward when rotating.
[0042] One end of the round rod 305 passes through one end of the housing 34 and is fixedly connected to a swing rod 306, so that the round rod 305 rotates to drive the swing rod 306 to rotate, and a moving rod 35 is movably penetrated through the inner wall of the swing rod 306, and one end of the moving rod 35 is fixedly connected to a sleeve 36, and the swing rod 306 rotates to cooperate with the moving rod 35 to move the sleeve 36;
[0043] Two long plates 33 are fixedly sleeved on the outer surface of the long rod 31, and one end of the opposite surface of the two long plates 33 is fixedly connected to a cross bar 37 used in conjunction with the sleeve 36. The inner wall diameter of the sleeve 36 is the same as the outer wall diameter of the cross bar 37, and the sleeve 36 is slidably sleeved on the outer surface of the cross bar 37, so that the sleeve 36 moves to cooperate with the cross bar 37 to make the long plates 33 swing around the center of the long rod 31 continuously, thereby making the long rod 31 rotate continuously;
[0044] One end of the long rod 31 passes through the inner wall of one side of the shell 34, and the outer surface of the long rod 31 is fixedly sleeved with a movable plate 32 used in conjunction with the long tube 22. The long rod 31 rotates so that the movable plate 32 continuously swings around the center of the long rod 31. The bottom end of the long tube 22 is fixedly connected to the top end of the movable plate 32. The swing of the movable plate 32 drives the long tube 22 to continuously swing at a certain angle, so that the water spray mechanism 2 has a better cleaning effect on the power generation blades.
[0045] The top of the movable plate 32 is grooved, so that the connection between the long tube 22 and the movable plate 32 is more stable, and one end of the movable plate 32 is rotatably connected to one end of the shell 34, which is convenient for positioning the movable plate 32 when it rotates.
[0046] Working principle: First, open the sealing cover 28, add the required water to the water storage tank 26 through the water filling port 27, and then cover the sealing cover 28;
[0047] Then, the drone body 1 is controlled by wireless remote control to fly to a suitable height position;
[0048] Then, the high-pressure water pump 29 is started through the water spray mechanism 2, and the high-pressure water pump 29 cooperates with the water pumping pipe 25 to extract water from the water storage tank 26, and the extracted water flows into the long pipe 22 through the first connecting pipe 24 and the second connecting pipe 23;
[0049] Then the water in the long tube 22 is sprayed out through the high-pressure nozzle 21 to efficiently clean the power generation blades;
[0050] At the same time, the motor 39 is started through the swing mechanism 3, and the output end of the motor 39 drives the worm 301 to drive, and the worm 301 drives the worm wheel 302 to rotate, and the rotation of the worm wheel 302 drives the round rod 305 to rotate, and the positioning groove 304 cooperates with the positioning ring 303 to facilitate the positioning of the round rod 305;
[0051] The round rod 305 rotates to drive the swing rod 306 to rotate, and the swing rod 306 rotates in cooperation with the moving rod 35 to move the sleeve 36, and the sleeve 36 moves in cooperation with the cross bar 37 to make the long board 33 swing around the center of the long rod 31 continuously, thereby making the long rod 31 rotate continuously;
[0052] The rotation of the long rod 31 causes the movable plate 32 to continuously swing around the center of the long rod 31 . The swing of the movable plate 32 drives the long tube 22 to continuously swing at a certain angle, so that the water spray mechanism 2 has a better cleaning effect on the power generation blades.
[0053] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A wind turbine blade cleaning device, comprising an unmanned aerial vehicle body (1), characterized in that: The top of the drone body (1) is fixedly connected to a connecting plate (4), one side of the top of the connecting plate (4) is provided with a water spraying mechanism (2), and the other side of the top of the connecting plate (4) is provided with a swinging mechanism (3) used in conjunction with the water spraying mechanism (2); The water spray mechanism (2) comprises a water tank (26), the bottom end of the water tank (26) is fixedly connected to the top end of the connecting plate (4), a water pumping pipe (25) is provided through the lower part of one end of the water tank (26), the top end of the connecting plate (4) is fixedly connected to a high-pressure water pump (29), and one end of the high-pressure water pump (29) is fixedly connected to one end of the water pumping pipe (25), one end of the high-pressure water pump (29) is fixedly connected to a first connecting pipe (24), and one end of the first connecting pipe (24) is fixedly connected to a second connecting pipe (23), one end of the second connecting pipe (23) is fixedly connected to a long pipe (22), and one end of the long pipe (22) is fixedly connected to a high-pressure nozzle (21).
2. The wind turbine blade cleaning device according to claim 1, characterized in that: The swing mechanism (3) comprises a housing (34), the bottom end of the housing (34) is fixedly connected to the top end of the connecting plate (4), one end of the housing (34) is fixedly connected to a support seat (38), and the top end of the support seat (38) is fixedly connected to a motor (39), an output end of the motor (39) is fixedly connected to a worm (301), and the outer surface of the worm (301) is meshingly connected to a worm wheel (302), one end of the worm wheel (302) is fixedly connected to a round rod (305), one end of the round rod (305) passes through one end of the housing (34) and is fixedly connected to a swing rod (306), and the inner wall of the swing rod (306) A movable rod (35) is movably penetrated, one end of the movable rod (35) is fixedly connected with a sleeve (36), a long rod (31) is rotatably connected to an inner wall of one side of the shell (34), and two long plates (33) are fixedly sleeved on the outer surface of the long rod (31), and one end of the opposite surfaces of the two long plates (33) are commonly fixedly connected with a cross rod (37) used in conjunction with the sleeve (36), one end of the long rod (31) penetrates an inner wall of one side of the shell (34), and a movable plate (32) used in conjunction with the long tube (22) is fixedly sleeved on the outer surface of the long rod (31), and the bottom end of the long tube (22) is fixedly connected to the top end of the movable plate (32).
3. The wind turbine blade cleaning device according to claim 1, characterized in that: A water inlet (27) is provided at the top of the water storage tank (26), and a sealing cover (28) is movably engaged with the inner wall of the water inlet (27).
4. The wind turbine blade cleaning device according to claim 1, characterized in that: The second connecting pipe (23) is made of a hose material.
5. The wind turbine blade cleaning device according to claim 2, characterized in that: A positioning ring (303) is fixedly sleeved on the outer surface of the round rod (305), a positioning groove (304) for matching the positioning ring (303) is provided inside the housing (34), and the outer surface of the positioning ring (303) is rotatably connected to the inner wall of the positioning groove (304).
6. The wind turbine blade cleaning device according to claim 2, characterized in that: The inner wall diameter of the sleeve (36) is the same as the outer wall diameter of the cross bar (37), and the sleeve (36) is slidably sleeved on the outer surface of the cross bar (37).
7. The wind turbine blade cleaning device according to claim 2, characterized in that: The outer surface thread of the worm wheel (302) matches the outer surface thread of the worm (301).
8. The wind turbine blade cleaning device according to claim 2, characterized in that: The top end of the movable plate (32) is in a groove shape, and one end of the movable plate (32) is rotatably connected to one end of the shell (34).
Citation Information
Patent Citations
Blade cleaning device for wind power generation
CN220302270U