Sintering furnace for false tooth production
By designing an automated sintering furnace, the conveying device and sintering mechanism are used to achieve automatic sintering of multiple sets of crucible parts, the problem of inefficiency caused by the reliance on manual operations of traditional sintering furnaces is solved, and efficient and automated denture production is achieved.
Patent Information
- Application Number
- CN202421503924.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Traditional sintering furnaces rely on manual operation, resulting in low production efficiency and difficult to meet the needs of large-scale denture production.
An automated sintering furnace is designed, using a conveyor device and a sintering mechanism to automatically sinter multiple sets of crucible parts by lifting and lowering motion modules and clamping modules.
Automatic production is realized, reducing the steps of manual loading and unloading, significantly improving production efficiency, and reducing the labor intensity of operators.
Smart Images

Figure CN222812156U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sintering furnaces, in particular to a sintering furnace used for the production of artificial teeth. Background Art
[0002] With the rapid development of the denture industry, the production demand for dentures is increasing, and the market has put forward higher requirements for efficient and automated production equipment. In the denture production process, sintering is a key step, which directly affects the quality and performance of dentures. Traditional sintering furnaces mainly rely on manual operation, which has significant shortcomings and is difficult to meet the needs of large-scale production.
[0003] That is, in the prior art, common sintering furnaces usually require manual labor to place dentures into the sintering chamber for sintering. After each sintering process, the sintered dentures need to be taken out manually and new dentures need to be placed in manually. In this way, when sintering multiple sets of dentures, the manual loading and unloading method greatly limits the production efficiency and increases the labor intensity of the operators. Utility Model Content
[0004] In view of the above-mentioned deficiencies in the prior art, the utility model aims to provide a sintering furnace which can improve production efficiency.
[0005] The utility model adopts the following technical scheme to achieve the above-mentioned purpose: a sintering furnace for denture production, comprising a conveying device, a sintering mechanism, and a crucible member, wherein the sintering mechanism comprises a mechanism shell, a lifting motion module, and a clamping module, wherein a sintering zone is arranged on the mechanism shell, a sintering chamber is arranged on the mechanism shell at the upper part of the sintering zone, a heating component is fixedly connected in the sintering chamber, the conveying device passes through the sintering zone, a plurality of groups of the crucible members are conveyed on the conveying device, the lifting motion module is arranged on the mechanism shell, the lifting motion module comprises a lifting platform capable of lifting and lowering motion, the lifting platform is fixedly connected with the clamping module via a connecting member, and the clamping module is located in the sintering zone.
[0006] In the above technical solution, the crucible member includes a clamping chassis and a crucible body fixedly connected to the upper part of the clamping chassis, a circular inlet is provided at the bottom of the sintering chamber, and the diameter of the clamping chassis is larger than that of the clamping chassis.
[0007] In the above technical solution, the lifting motion module also includes a lifting screw, a sliding column and a lifting drive motor. A first mounting groove is provided on the mechanism housing, the sliding column is fixedly connected in the first mounting groove, the lifting platform is slidably connected on the sliding column, the lifting screw is threadedly connected on the lifting platform, the lifting drive motor is fixedly connected in the first mounting groove, and the lifting drive motor is power-connected to the lifting screw.
[0008] In the above technical solution, a lifting groove is provided in the first installation groove communicating with the sintering zone, and the connecting member passes through the lifting groove.
[0009] In the above technical solution, the clamping module includes a clamping shell, a clamping arm, a first lead screw, a second lead screw and a clamping drive motor. The clamping shell is fixedly connected to the connecting member, and two groups of moving platforms are slidably connected in the clamping shell, one group of the moving platforms is threadedly connected to the first lead screw, and the other group of the moving platforms is threadedly connected to the second lead screw, each group of the moving platforms is fixedly connected to the clamping arm, and a moving opening is matched with each group of the moving platforms on the clamping shell, and the clamping arm passes through the moving opening, and the clamping drive motor is fixedly connected in the clamping shell, and the clamping drive motor is dynamically connected to the first lead screw and the second lead screw.
[0010] In the above technical solution, a limiting column is fixedly connected inside the clamping shell, and the moving platform is slidably connected to the limiting column.
[0011] In the above technical solution, the clamping arms are provided with clamping arc grooves, and the clamping arc grooves of the two groups of clamping arms are arranged in a mirror image.
[0012] In the above technical solution, the conveying device includes a conveyor belt and a conveying drive motor for driving the conveyor belt.
[0013] In the above technical solution, a detection sensor is fixedly connected to the clamping shell corresponding to the sintering zone, a controller is fixedly connected in the mechanism shell, a control module is fixedly connected to the mechanism shell, the control module includes a display screen and control buttons, and a temperature sensor is also fixedly connected in the sintering chamber, and the detection sensor, control module, temperature sensor, heating component, lifting drive motor, clamping drive motor and conveying drive motor are all connected to the controller signal.
[0014] The beneficial effects of the utility model are as follows: multiple groups of crucible parts can be transported by the conveying device, and the crucible body of each group of crucible parts has the artificial teeth to be sintered placed in it. A group of crucible parts can be transported to the sintering area by the conveying device. After the crucible parts are detected by the detection sensor, the conveying device stops working, and then the lifting and moving module works, so that the clamping module descends to the bottom, and the crucible parts are clamped by the clamping module, and then the clamping module and the crucible parts clamped by it are driven into the sintering chamber by the lifting and moving module, and the artificial teeth are sintered by heating the heating component. When the sintering time is reached, the lifting and moving module drives the clamping module and the crucible parts clamped by it to descend to the conveying device, and then the clamping module releases the crucible parts, and then the lifting and moving module drives the clamping module to rise, and the conveying device conveys the crucible parts out. When the next group of crucible parts is detected by the detection sensor, the above steps are repeated. Such a sintering furnace has the characteristics of excellent automation effect, can reduce manual up and down material taking, and speed up production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a structural schematic diagram of another perspective of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the sintering mechanism in the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the lifting motion module in the utility model;
[0019] Figure 5 This is a schematic diagram of the connection structure of the connector in the utility model;
[0020] Figure 6 It is a structural schematic diagram of the clamping module in the utility model;
[0021] Figure 7 It is a schematic diagram of the structure of the conveying device in the utility model.
[0022] In the figure: 100 mechanism housing, 101 lifting movement module, 102 clamping module, 103 sintering area, 104 sintering chamber, 105 lifting platform, 106 lifting screw, 107 sliding column, 108 lifting drive motor, 109 first installation groove, 110 lifting groove, 111 circular inlet, 112 clamping housing, 113 clamping arm, 114 first screw, 115 second screw, 116 clamping drive motor, 117 limiting column, 118 clamping arc groove, 119 connecting piece, 120 movement port, 200 conveying device, 201 conveyor belt, 202 conveying drive motor, 300 crucible part, 301 clamping chassis, 302 crucible body, 400 detection sensor, 500 control module. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 —7. A sintering furnace for denture production, comprising a conveying device 200, a sintering mechanism, and a crucible member 300, wherein the sintering mechanism comprises a mechanism housing 100, a lifting and lowering motion module 101, and a clamping module 102. A sintering zone 103 is provided on the mechanism housing 100. A sintering chamber 104 is provided on the mechanism housing 100 at the upper part of the sintering zone 103. A heating component is fixedly connected in the sintering chamber 104. The heating component is used to heat the sintering chamber 104, and any component with a heating effect can be selected. In addition, the conveying device 200 passes through the sintering zone 103, that is, the conveying device 200 comprises a conveyor belt 201 and a conveying drive motor 202 for driving the conveyor belt 201. The conveyor to be transported passes through the sintering zone 103. A plurality of groups of crucible members 300 can be placed on the conveyor belt 201, so that the crucible members 300 are transported by the conveying device 200;
[0025] Furthermore, a lifting motion module 101 is also provided on the mechanism housing 100, and the lifting motion module 101 includes a lifting platform 105, a lifting screw 106, a sliding column 107 and a lifting drive motor 108, that is, a first mounting groove 109 is provided on the mechanism housing 100, a sliding column 107 is fixedly connected in the first mounting groove 109, a lifting platform 105 is slidably connected on the sliding column 107, a lifting screw 106 is threadedly connected on the lifting platform 105, a lifting drive motor 108 is fixedly connected in the first mounting groove 109, and the lifting drive motor 108 is power-connected to the lifting screw 106, so that when the lifting drive motor 108 drives the lifting screw 106 to rotate, the lifting platform 105 can perform a linear lifting motion on the sliding column 107;
[0026] Furthermore, the lifting platform 105 is also fixedly connected with a clamping module 102 through a connecting piece 119. The clamping module 102 is located in the sintering area 103. The clamping module 102 is mainly used to clamp the conveyed crucible 300. In addition, a lifting slot 110 is provided in communication with the first mounting slot 109 and the sintering area 103. The connecting piece 119 passes through the lifting slot 110, so that when the lifting platform 105 performs a linear motion, the clamping module 102 can be driven to perform a lifting motion. At this time, the connecting piece 119 moves in the lifting slot 110.
[0027] More specifically, the crucible member 300 includes a clamping bottom plate 301 and a crucible body 302 fixedly connected to the upper portion of the clamping bottom plate 301. A circular inlet is provided at the bottom of the sintering chamber 104. The diameter of the clamping bottom plate 301 is larger than the diameter of the clamping bottom plate 301. Thus, the clamping bottom plate 301 of the crucible member 300 can be clamped by the clamping module 102. Then, under the action of the lifting and lowering module 101, the crucible body 302 enters the sintering chamber 104, and the clamping bottom plate 301 can seal the circular inlet.
[0028] In addition, in the embodiment, the clamping module 102 includes a clamping shell 112, a clamping arm 113, a first lead screw 114, a second lead screw 115 and a clamping drive motor 116. The clamping shell 112 is fixedly connected to the connecting member 119. Two groups of moving platforms are slidably connected in the clamping shell 112, one group of moving platforms is threadedly connected to the first lead screw 114, and the other group of moving platforms is threadedly connected to the second lead screw 115. Each group of moving platforms is fixedly connected to the clamping arm 113. The clamping shell 112 is matched with each group of moving platforms and is provided with a moving opening 120. The clamping arm 113 passes through the moving opening 120, and the clamping drive motor 116 is also fixedly connected in the clamping shell 112. The clamping drive motor 116 is power-connected to the first lead screw 114 and the second lead screw 115. In this way, when the clamping drive motor 116 drives the first When the lead screw 114 and the second lead screw 115 rotate synchronously, the two groups of moving tables can move away from or towards each other, so that the two groups of clamping arms 113 can move closer to or away from each other. When the two groups of clamping arms 113 move closer to each other, they can clamp the clamping chassis 301, and when the two groups of clamping arms 113 move away from each other, they can release the clamping chassis 301. In addition, the clamping shell 112 is fixedly connected to the limiting column 117, and the moving table is slidably connected to the limiting column 117, so that the moving table is slidably connected in the clamping shell 112 to meet the working requirements of the lead screw. The above-mentioned clamping arm 113 is also provided with a clamping arc groove 118. The clamping arc grooves 118 of the two groups of clamping arms 113 are mirror-imaged. Through the setting of the clamping arc groove 118, the clamping effect of the clamping arm 113 on the clamping chassis 301 can be improved to ensure stable clamping.
[0029] In order to improve the overall automation effect, a detection sensor 400 is fixedly connected to the clamping shell 112 corresponding to the sintering area 103. The detection sensor 400 is used to detect the position of the crucible 300 transported on the conveyor belt 201, and a controller is fixedly connected in the mechanism shell 100. The controller is a PLC controller. A control module 500 is also fixedly connected to the mechanism shell 100. The control module 500 includes a display screen and control buttons. The display screen is used to display all signals, such as sintering temperature, time, control information, working status, etc. A temperature sensor is also fixedly connected in the sintering chamber 104. The temperature in the sintering chamber 104 is detected by the temperature sensor. The above-mentioned detection sensor 400, control module 500, temperature sensor, heating component, lifting drive motor 108, clamping drive motor 116 and conveying drive motor 202 are all connected to the controller signal. The specific connection method is the existing technology, so it is not repeated here, mainly to achieve the following automation effects:
[0030] The plurality of groups of crucibles 300 are transported by the conveying device 200, and the crucible body 302 of each group of crucibles 300 contains the artificial teeth to be sintered. After a group of crucibles 300 is transported to the sintering area 103 by the conveying device 200, the detection sensor 400 detects the crucibles 300, and the conveying device 200 stops working. Then, the lifting and lowering movement module 101 works (the controller controls the lifting and lowering drive motor 108), so that the clamping module 102 descends to the bottom, and the crucibles 300 are clamped by the clamping module 102 (the controller controls the clamping drive motor 116), and then the crucibles 300 are clamped by the clamping module 102. The lifting and lowering module 101 drives the clamping module 102 and the crucible 300 clamped therein to enter the sintering chamber 104, and heats the denture by the heating component to sinter it. When the sintering time is reached, the lifting and lowering module 101 drives the clamping module 102 and the crucible 300 clamped therein to descend to the conveying device 200, and then the clamping module 102 releases the crucible 300. Then, the lifting and lowering module 101 drives the clamping module 102 to rise, and the conveying device 200 conveys the crucible 300 out. When the next group of crucibles 300 is detected by the detection sensor 400, the above steps are repeated.
[0031] The sintering temperature and sintering time can be set by the control buttons in the control module 500, and the working speed of the device can also be set. The specific settings can be implemented through programming according to actual needs.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A sintering furnace for denture production, comprising a conveying device (200), a sintering mechanism, and a crucible (300), characterized in that: The sintering mechanism comprises a mechanism housing (100), a lifting and lowering module (101), and a clamping module (102); a sintering zone (103) is provided on the mechanism housing (100); a sintering chamber (104) is provided on the mechanism housing (100) and is located above the sintering zone (103); a heating component is fixedly connected in the sintering chamber (104); the conveying device (200) passes through the sintering zone (103); a plurality of groups of crucible components (300) are conveyed on the conveying device (200); the mechanism housing (100) is provided with the lifting and lowering module (101); the lifting and lowering module (101) comprises a lifting platform (105) capable of lifting and lowering; the lifting platform (105) is fixedly connected to the clamping module (102) via a connecting member (119); and the clamping module (102) is located in the sintering zone (103).
2. A sintering furnace for denture production according to claim 1, characterized in that: The crucible member (300) comprises a clamping bottom plate (301) and a crucible body (302) fixedly connected to the upper part of the clamping bottom plate (301); a circular inlet is provided at the bottom of the sintering chamber (104); and the diameter of the clamping bottom plate (301) is larger than the diameter of the clamping bottom plate (301).
3. A sintering furnace for denture production according to claim 2, characterized in that: The lifting motion module (101) further comprises a lifting screw (106), a sliding column (107) and a lifting drive motor (108); a first mounting groove (109) is provided on the mechanism housing (100); the sliding column (107) is fixedly connected in the first mounting groove (109); the lifting platform (105) is slidably connected to the sliding column (107); the lifting screw (106) is threadedly connected to the lifting platform (105); the lifting drive motor (108) is fixedly connected in the first mounting groove (109); and the lifting drive motor (108) is dynamically connected to the lifting screw (106).
4. The sintering furnace for denture production according to claim 3, characterized in that: The first installation groove (109) is connected to the sintering zone (103) and is provided with a lifting groove (110), and the connecting member (119) passes through the lifting groove (110).
5. The sintering furnace for denture production according to claim 4, characterized in that: The clamping module (102) comprises a clamping shell (112), a clamping arm (113), a first lead screw (114), a second lead screw (115) and a clamping drive motor (116); the clamping shell (112) is fixedly connected to the connecting member (119); two groups of moving platforms are slidably connected in the clamping shell (112); one group of the moving platforms is threadedly connected to the first lead screw (114); the other group of the moving platforms is threadedly connected to the second lead screw (115); each group of the moving platforms is fixedly connected to the clamping arm (113); a moving opening (120) is matched with each group of the moving platforms on the clamping shell (112); the clamping arm (113) passes through the moving opening (120); the clamping drive motor (116) is fixedly connected in the clamping shell (112); the clamping drive motor (116) is power-connected to the first lead screw (114) and the second lead screw (115).
6. The sintering furnace for denture production according to claim 5, characterized in that: The clamping shell (112) is fixedly connected to a limiting column (117) inside, and the moving platform is slidably connected to the limiting column (117).
7. A sintering furnace for denture production according to claim 6, characterized in that: The clamping arms (113) are provided with clamping arc grooves (118), and the clamping arc grooves (118) of the two groups of clamping arms (113) are arranged in a mirror image.
8. The sintering furnace for denture production according to claim 7, characterized in that: The conveying device comprises a conveying belt (201) and a conveying drive motor (202) for driving the conveying belt (201).
9. The sintering furnace for denture production according to claim 8, characterized in that: A detection sensor (400) is fixedly connected to the clamping shell (112) corresponding to the sintering zone (103); a controller is fixedly connected inside the mechanism shell (100); a control module (500) is fixedly connected to the mechanism shell (100); the control module (500) includes a display screen and control buttons; a temperature sensor is also fixedly connected inside the sintering chamber (104); the detection sensor (400), the control module (500), the temperature sensor, the heating component, the lifting drive motor (108), the clamping drive motor (116) and the conveying drive motor (202) are all connected to the controller signal.