Workpiece transfer device for hot cleaning furnace
By designing a workpiece transfer device for hot cleaning furnaces, and using the turntable and slide rail components to achieve automatic transfer, the problems of manual loading and unloading increase costs and waste in the prior art are solved, and efficient workpiece transfer and environmental cleaning are achieved.
Patent Information
- Application Number
- CN202421658873.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-12
AI Technical Summary
In the process of cleaning workpieces in a hot cleaning furnace, manual loading, removal and unloading of reciprocating hangers and workpieces is required, which increases labor costs and makes it difficult to transfer the processed workpieces directly to the next process, resulting in an increase in waste and affecting the cleaning of the on-site environment.
A workpiece transfer device for hot cleaning furnace is designed. Through the set of rotary table and slide rail components, the transfer truck automatically enters the hot cleaning furnace and the next process without manual loading and unloading.
It effectively reduces labor costs, reduces the residence time of processed workpieces in this process, improves the transport efficiency of workpieces, and improves the cleaning of the on-site environment.
Smart Images

Figure CN222812177U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece cleaning, in particular to a workpiece transfer device for a thermal cleaning furnace. Background Art
[0002] Thermal cleaning furnace, also known as pyrolysis furnace, is a kind of equipment that uses high temperature to decompose pollutants and wastes, and is widely used in the fields of industrial cleaning and environmental protection. Thermal cleaning furnace decomposes organic matter into harmless gas and a small amount of solid residue by heating to a high temperature of more than 500℃, thereby achieving the purpose of cleaning and purification. Its main advantages include efficient cleaning ability, effective control of environmental pollution and low operating cost. Thermal cleaning furnace is widely used in coating, plastic, rubber and other industries to remove paint, resin and other organic pollutants from the surface of equipment parts. In addition, it can also be used to treat industrial wastewater, sludge and medical waste, significantly reducing the harm of these wastes to the environment. The operation process of thermal cleaning furnace is relatively simple, with a high degree of automation, excellent safety performance and stable operation effect. Against the background of increasing global environmental protection awareness, thermal cleaning furnace, as a green and environmentally friendly cleaning technology, is gradually being widely recognized and applied.
[0003] In the prior art, a trolley with a hanger is usually used to load and push the workpiece into the thermal cleaning furnace for cleaning. For example, a translation conversion track with publication number CN207751338U discloses that two trolleys for loading hangers are provided to improve the processing efficiency of the thermal cleaning furnace for workpieces. However, this setting requires manual reciprocating loading and unloading of the hanger and the workpiece, which increases the labor cost, and it is difficult to immediately transfer the workpiece out of the thermal cleaning furnace to the next process for cleaning, which will result in an increase in waste such as paint slag and furnace ash dropped during the transfer of the hanger, which is not conducive to the cleaning of the on-site environment. Utility Model Content
[0004] In view of this, the utility model proposes a workpiece transfer device for a thermal cleaning furnace. Through the set turntable, after the transfer trolley is transferred to the turntable, the turntable is rotated and the slide rail assembly is connected to the thermal cleaning furnace, so that the transfer trolley loaded with the workpiece enters the thermal cleaning furnace, and after the processing is completed, it enters the turntable through the slide rail assembly. The rotation of the turntable allows the transfer trolley to enter the next process. At the same time, another transfer trolley carrying the workpiece to be processed can directly enter the turntable and repeat the above steps, thereby not affecting the processing efficiency, the processed workpiece can be directly connected to the next process through the turntable and the slide rail assembly, and there is no need for manual loading and unloading of workpieces and hangers during the transfer process, thereby effectively reducing labor costs and reducing the residence time of the processed workpiece in this process.
[0005] The technical solution of the utility model is implemented as follows: The utility model provides a workpiece transfer device for a thermal cleaning furnace, comprising a base, a turntable, a slide rail assembly and a transfer trolley, wherein:
[0006] The base is embedded in the ground;
[0007] The turntable is rotatably arranged on the base;
[0008] The slide rail assembly is arranged on the turntable and can rotate with the turntable. The slide rail assembly includes a butt end, which is movably arranged on the turntable and used to be set up on the ground and in the hot cleaning furnace.
[0009] The transfer trolley is arranged opposite to the base, and the wheels of the transfer trolley are adapted to the slide rail assembly so that the transfer trolley can move to the turntable and the thermal cleaning furnace through the docking end, and the transfer trolley is used to transfer the workpiece.
[0010] On the basis of the above technical solution, preferably, the transfer trolley includes a base and a hanger, wherein:
[0011] The base is arranged opposite to the turntable, and wheels are arranged on the base;
[0012] The hanging bracket is fixed on the base, and the hanging bracket is used for hanging the workpiece.
[0013] On the basis of the above technical solution, preferably, a foundation pit is provided on the ground, and the base and the turntable are both provided in the foundation pit.
[0014] Further preferably, the turntable is provided with a mounting surface, the slide rail assembly is arranged on the mounting surface, and the mounting surface and the ground on which the base is arranged are located on the same horizontal plane.
[0015] On the basis of the above technical solution, preferably, the slide rail assembly also includes a fixed rail, the fixed rail is fixed on the turntable, and the docking end is arranged at the end of the fixed rail, and the fixed rail is used to enable the transfer trolley to move on the turntable.
[0016] Further preferably, the slide rail assembly further comprises a movable rail, the movable rail is movably arranged at the end of the fixed rail, and the docking end is arranged on the movable rail.
[0017] More preferably, the slide rail assembly further comprises an articulated seat, and the articulated seat is disposed on the fixed rail so that the fixed rail is articulated with the movable rail via the articulated seat.
[0018] On the basis of the above technical solution, preferably, the number of the butt ends is two, and they are symmetrically arranged on both sides of the turntable.
[0019] On the basis of the above technical solution, preferably, the base includes a base body and a support frame, wherein:
[0020] The base body is fixed to the ground, and the turntable is arranged on the base body;
[0021] The support frame is fixed on the base body, and the support frame is used to support the turntable.
[0022] Further preferably, it further comprises a plurality of ball seats, wherein the plurality of ball seats are all arranged on the support frame and distributed in a ring, and the ball seats are in rolling contact with the turntable.
[0023] The workpiece transfer device for a heat cleaning furnace of the utility model has the following beneficial effects compared with the prior art:
[0024] (1) Through the set turntable, after the transfer cart is transferred to the turntable, the turntable is rotated and connected to the hot cleaning furnace by the slide rail assembly, so that the transfer cart loaded with the workpiece enters the hot cleaning furnace, and after the processing is completed, it enters the turntable through the slide rail assembly. The turntable rotates so that the transfer cart can enter the next process. At the same time, another transfer cart carrying the workpiece to be processed can directly enter the turntable and repeat the above steps. Therefore, without affecting the processing efficiency, the processed workpiece can be directly connected to the next process through the turntable and the slide rail assembly. There is no need for manual loading and unloading of workpieces and hangers during the transfer process, thereby effectively reducing labor costs and reducing the residence time of the processed workpiece in this process;
[0025] (2) A support frame and a ball seat are provided to increase the support area of the seat body for the turntable, thereby avoiding the formation of a long force arm that affects the structural stability. The ball seat can contact the bottom of the turntable through the ball to form a rolling connection, thereby supporting the bottom of the turntable while avoiding the formation of large friction resistance, improving structural stability and reducing mechanical wear. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 It is a three-dimensional diagram of the workpiece transfer device for the thermal cleaning furnace of the utility model;
[0028] Figure 2 It is a schematic diagram of the slide rail assembly and the transfer trolley of the workpiece transfer device for the heat cleaning furnace of the utility model;
[0029] Figure 3 The utility model is a schematic diagram of the base of the workpiece transfer device for the thermal cleaning furnace. DETAILED DESCRIPTION
[0030] The following will be combined with the implementation of the utility model to clearly and completely describe the technical solutions in the implementation of the utility model. Obviously, the described implementation is only a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] like Figure 1-3 As shown, the workpiece transfer device for a thermal cleaning furnace of the utility model comprises a base 1, a turntable 2, a slide rail assembly 3 and a transfer trolley 4.
[0032] The base 1 is embedded in the ground. A foundation pit needs to be preset on the equipment foundation on the ground. The base 1 is embedded in the ground through the foundation pit to avoid a large height difference between the top of the base 1 and the ground, which makes it difficult for the subsequent transfer cart 4 to move to the top of the base 1. In addition, in order to ensure that the base 1 has better stability, the base 1 can be fixed to the equipment foundation by expansion screws, embedded bolts or partially embedded installation methods, so that it has better bearing performance. At the same time, the base 1 is made of steel structure as a whole.
[0033] The turntable 2 is rotatably arranged on the base 1. Specifically, a bearing is arranged on the base 1. The inner and outer sides of the bearing are respectively fixed to the base 1 and the turntable 2 by bolts, so that the turntable 2 can rotate on the base 1 through the bearing. The rotation of the turntable 2 needs to be on a horizontal plane, and its top needs to be parallel to the horizontal plane to avoid sliding under the influence of the gravity component after the transfer cart 4 is moved onto the turntable 2.
[0034] In addition, the base 1 and the turntable 2 are both arranged in a foundation pit. In order to prevent the rotation of the turntable 2 from being hindered by the foundation pit, the diagonal length of the turntable 2 needs to be smaller than the minimum width of the foundation pit.
[0035] The slide rail assembly 3 is arranged on the turntable 2 and can rotate together with the turntable 2. The slide rail assembly 3 includes a docking end 301, and the docking end 301 is movably arranged on the turntable 2. The docking end 301 is used to be set up on the ground and in the hot cleaning furnace.
[0036] Specifically, the slide rail assembly 3 is fixed on the top of the turntable 2, and the butt end 301 of the slide rail assembly 3 extends out of the turntable 2 and extends to the side of the turntable 2 to avoid obstruction caused by the movement of the butt end 301 of the turntable 2. The slide rail assembly 3 is a linear track so that the transfer trolley 4 can slide linearly on the turntable 2.
[0037] The transfer trolley 4 is arranged opposite to the base 1, and the wheels of the transfer trolley 4 are adapted to the slide rail assembly 3 so that the transfer trolley 4 can move to the turntable 2 and the thermal cleaning furnace through the docking end 301. The transfer trolley 4 is used to transfer workpieces. It should be noted that the size of the turntable 2 needs to be larger than the size of the transfer trolley 4.
[0038] In this process, the transfer trolley 4 is loaded with workpieces and moves on the ground. The docking end 301 of the slide rail assembly 3 is placed on the ground. The transfer trolley 4 moves to the turntable 2 through the docking end 301, and the docking end 301 is retracted. The turntable 2 rotates to align the slide rail assembly 3 with the thermal cleaning furnace, and puts the docking end 301 into the thermal cleaning furnace, thereby pushing the transfer trolley 4 into the thermal cleaning furnace. When the workpieces in the thermal cleaning furnace are processed, the thermal cleaning furnace door is opened, and the docking end 301 is put into the thermal cleaning furnace again. The transfer trolley 4 is pushed onto the turntable 2, and the turntable 2 is rotated. The other side of the turntable 2 can be directly docked with the next process equipment, so that the transfer trolley 4 directly enters the next process, and at the same time, the next transfer trolley 4 loaded with the workpiece to be cleaned is pushed onto the turntable 2, and the above operations are repeated, thereby continuously processing the workpieces in a cycle.
[0039] In this embodiment, the transfer vehicle 4 includes a base 41 and a hanger 42. The base 41 is arranged opposite to the turntable 2, and wheels are arranged on the base 41. The hanger 42 is fixed on the base 41, and the hanger 42 is used to hang the workpiece.
[0040] The base 41 is a stainless steel frame, and the bracket 42 is shaped and sized according to the required processing components. The workpiece is mounted on the bracket 42 and then moved by the base 41. The base 41 is provided with four wheels, at least two of which are universal wheels, and the spacing between the four wheels is adapted to the slide rail assembly 3.
[0041] As a preferred embodiment, a mounting surface 201 is provided on the turntable 2, and the slide rail assembly 3 is arranged on the mounting surface 201. The mounting surface 201 and the ground on which the base 1 is set are located on the same horizontal plane. The mounting surface 201 is the top surface of the turntable 2. For the special-shaped setting of the turntable 2, the mounting surface 201 is the plane on which the slide rail assembly 3 is installed.
[0042] This arrangement allows the transfer cart 4 to move unhindered to the turntable 2 via the guide rail assembly when the docking end 301 is docked to the ground, thereby reducing the difficulty of operation and improving the transfer efficiency.
[0043] In this embodiment, the slide rail assembly 3 also includes a fixed rail 31 , which is fixed on the turntable 2 , and a docking end 301 is arranged at the end of the fixed rail 31 , and the fixed rail 31 is used to enable the transfer trolley 4 to move on the turntable 2 .
[0044] Specifically, there are two fixed rails 31, and both are arranged on the mounting surface 201. At the same time, the two fixed rails 31 are parallel to each other, and the spacing between the two fixed rails 31 is adapted to the spacing between the wheels of the transfer cart 4, so that the transfer cart 4 can move on the turntable 2 through the two fixed rails 31. In addition, the length of the fixed rail 31 is at least greater than the length of one transfer cart 4. If there is a demand for the number of carts to be parked, the fixed rail 31 can be extended according to the demand.
[0045] In addition, the slide rail assembly 3 further includes a movable rail 32 , which is movably disposed at the end of the fixed rail 31 , and the docking end 301 is disposed on the movable rail 32 .
[0046] The docking end 301 is the end of the movable rail 32 away from the fixed rail 31. Similar to the fixed rail 31, on one side of the turntable 2, the number of movable rails 32 is set to two, so that the transfer trolley 4 can move through the two movable rails 32. A cross bar is welded between the two movable rails 32, through which the two movable rails 32 can move synchronously to avoid separately retracting and extending the two movable rails 32 during operation.
[0047] In this embodiment, the slide rail assembly 3 further includes an articulated seat 33 , which is disposed on the fixed rail 31 , so that the fixed rail 31 is articulated with the movable rail 32 through the articulated seat 33 .
[0048] The movable rail 32 can be rotated and folded onto the fixed rail 31 through the hinge seat 33, and can also be rotated to dock with the ground, the heat cleaning furnace or the equipment of the next process. It should be noted that the movable rail 32 needs to be rotated upward during the folding process to avoid being blocked by other parts and unable to rotate.
[0049] As a preferred embodiment, the number of the docking ends 301 is two, and they are symmetrically arranged on both sides of the turntable 2. After the docking ends 301 are set to two and symmetrically on both sides of the turntable 2, the corresponding number of movable rails 32 is set to four, and they are located on both sides of the turntable 2 in groups of two. This arrangement allows the transfer cart 4 to go down from one side of the turntable 2 and up from the other side, so that the movement of the transfer carts 4 on both sides does not interfere with each other, thereby avoiding affecting the transfer efficiency during operation.
[0050] In this embodiment, the base 1 includes a base body 11 and a support frame 12 . The base body 11 is fixed to the ground. The turntable 2 is disposed on the base body 11 . The support frame 12 is fixed on the base body 11 . The support frame 12 is used to support the turntable 2 .
[0051] The seat body 11 is the main part of the base 1, which mainly connects to the ground and supports the turntable 2. The bearing on the base 1 is arranged on the seat body 11, and the support frame 12 is arranged to increase the supporting area of the seat body 11 for the turntable 2 to avoid forming a long force arm and affecting the structural stability. Specifically, the support frame 12 is a polygonal frame and is welded to the outside of the seat body 11 with the bearing as the center.
[0052] In addition, in the present embodiment, a plurality of ball seats 5 are provided. The plurality of ball seats 5 are all provided on the support frame 12 and are distributed in a ring shape. The ball seats 5 are in rolling contact with the turntable 2 .
[0053] A ball is arranged on each ball seat 5, and the ball contacts the bottom of the turntable 2, thereby forming a stable support for the bottom of the turntable 2 to avoid forming an excessively long force arm.
[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A workpiece transfer device for a thermal cleaning furnace, characterized in that: It comprises a base (1), a turntable (2), a slide rail assembly (3) and a transfer trolley (4), wherein: The base (1) is embedded in the ground; The turntable (2) is rotatably arranged on the base (1); The slide rail assembly (3) is arranged on the turntable (2) and can rotate together with the turntable (2). The slide rail assembly (3) includes a docking end (301). The docking end (301) is movably arranged on the turntable (2). The docking end (301) is used to be mounted on the ground and in the hot cleaning furnace. The transfer trolley (4) is arranged opposite to the base (1), and the wheels of the transfer trolley (4) are adapted to the slide rail assembly (3) so that the transfer trolley (4) can move to the turntable (2) and the thermal cleaning furnace through the docking end (301), and the transfer trolley (4) is used to transfer workpieces.
2. The workpiece transfer device for a thermal cleaning furnace according to claim 1, characterized in that: The transfer trolley (4) comprises a base (41) and a hanger (42), wherein: The base (41) is arranged opposite to the turntable (2), and wheels are arranged on the base (41); The hanger (42) is fixed on the base (41), and the hanger (42) is used for hanging workpieces.
3. The workpiece transfer device for a thermal cleaning furnace according to claim 1, characterized in that: A foundation pit is arranged on the ground, and the base (1) and the turntable (2) are both arranged in the foundation pit.
4. The workpiece transfer device for a thermal cleaning furnace according to claim 3, characterized in that: The turntable (2) is provided with a mounting surface (201), the slide rail assembly (3) is arranged on the mounting surface (201), and the mounting surface (201) and the ground on which the base (1) is arranged are located on the same horizontal plane.
5. The workpiece transfer device for a thermal cleaning furnace according to claim 1, characterized in that: The slide rail assembly (3) further comprises a fixed rail (31), wherein the fixed rail (31) is fixed on the turntable (2), and a docking end (301) is arranged at the end of the fixed rail (31), and the fixed rail (31) is used to enable the transfer trolley (4) to move on the turntable (2).
6. The workpiece transfer device for a thermal cleaning furnace according to claim 5, characterized in that: The slide rail assembly (3) further comprises a movable rail (32), wherein the movable rail (32) is movably arranged at the end of the fixed rail (31), and the butt end (301) is arranged on the movable rail (32).
7. The workpiece transfer device for a thermal cleaning furnace according to claim 6, characterized in that: The slide rail assembly (3) further comprises an articulated seat (33), wherein the articulated seat (33) is arranged on the fixed rail (31) so as to articulate the fixed rail (31) with the movable rail (32) through the articulated seat (33).
8. The workpiece transfer device for a thermal cleaning furnace according to claim 1, characterized in that: The number of the butt ends (301) is two, and they are symmetrically arranged on both sides of the turntable (2).
9. The workpiece transfer device for a thermal cleaning furnace according to claim 1, characterized in that: The base (1) comprises a base body (11) and a support frame (12), wherein: The base body (11) is fixed to the ground, and the turntable (2) is arranged on the base body (11); The support frame (12) is fixed on the base body (11), and the support frame (12) is used to support the turntable (2).
10. The workpiece transfer device for a thermal cleaning furnace according to claim 9, characterized in that: It also comprises a plurality of ball seats (5), which are all arranged on a support frame (12) and distributed in a ring shape, and the ball seats (5) are in rolling contact with the turntable (2).
Citation Information
Patent Citations
Rail -changing way is changeed in translation
CN207751338U