Material online detection device

By designing an online material detection device including a pressing table, abutment assembly and a detection assembly, the problem of synchronous detection in the blister pallet manufacturing process is solved, online detection is realized, labor intensity is reduced and detection efficiency is improved.

CN222812371UActive Publication Date: 2025-04-29SUZHOU STONE TECH CO LTD
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Patent Information

Application Number
CN202421795059.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-04-29
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

During the manufacturing process of blister pallets, the prior art cannot conduct inspections simultaneously during the pallet conveying process, resulting in the need of separate inspection operations, which increases the labor intensity of staff.

Method used

An online material detection device is designed, including a conveyor rack, a conveyor belt and a detection mechanism. The detection mechanism consists of a pressing table, a pressing component and a detection component. The pressing table keeps the pallet stable. The pressing component assists the detection component to fit the bottom of the pallet, and uses a sensor to detect the length of the pallet.

Benefits of technology

Online inspection is realized during pallet conveying, which reduces the individual steps of inspection operations, reduces the labor intensity of staff, and improves the efficiency and accuracy of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of blister, in particular to a material online detection device which comprises two conveying frames and a conveying belt, and the two conveying frames are installed on the two sides of the conveying belt; the detection mechanism is installed between the two conveying frames, and the lower end of the detection mechanism extends to the position below the conveying belt; the detection mechanism comprises an abutting table which is fixedly connected to the portion, close to the side face of the conveying belt, of the conveying frame, and the inner wall of the abutting table is rotationally connected with a plurality of rolling wheels. According to the material online detection device, under the action of the detection mechanism, a cut and formed tray conveyed on the conveying belt can be detected, the tray can be stably conveyed to the conveying belt through the abutting table, and meanwhile the abutting assembly can assist the detection assembly in conducting the attaching effect on the lower end of the tray; and the effect of detecting the trays in the conveying process is achieved through the detection assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of blister packaging, in particular to an online material detection device. Background Art

[0002] Blister trays are also called plastic inner trays. They use the blister process to make plastic hard sheets into plastic with specific grooves. The products are placed in the grooves to protect and beautify the products. There are also transport-type pallet packaging. The use of pallets is mostly for convenience. In the manufacturing process of blister trays;

[0003] The raw material for making blister trays is only plastic sheets. After the plastic sheets are made into blister trays through the blister process, there are multiple blister trays on one plastic sheet. In order to separate the multiple blister trays on a plastic sheet into individual blister trays, they need to be cut.

[0004] After searching the prior art, a "blister tray forming and cutting integrated machine" with the announcement number "CN218802692U" was found. The cutting knife of the device cuts the first formed blister tray at multiple positions. However, the device may cut unevenly during the conveying process, and synchronous detection cannot be performed during the conveying process. A separate detection operation is required, which increases the labor intensity of the staff.

[0005] Therefore, an online material detection device is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide an online material detection device in order to solve the above problems, thereby improving the problem that synchronous detection cannot be performed during transportation, a separate detection operation is required, and the labor intensity of the staff is increased.

[0007] The utility model achieves the above-mentioned purpose through the following technical scheme: an online material detection device, comprising: two conveyor frames and a conveyor belt, the two conveyor frames are installed on both sides of the conveyor belt; a detection mechanism, the detection mechanism is installed between the two conveyor frames, and the lower end of the detection mechanism extends to the bottom of the conveyor belt; wherein the detection mechanism comprises a pressure platform fixedly connected to the side of the conveyor frame close to the conveyor belt, the inner wall of the pressure platform is rotatably connected with a plurality of rollers, the lower end of the roller is provided with a moving assembly, and one end of the moving assembly is provided with a detection assembly.

[0008] Preferably, the abutment assembly includes a middle shaft fixedly connected between the two conveying frames, the middle shaft is located below the conveyor belt, the surface of the middle shaft is rotatably connected to the bottom frame, the end of the bottom frame is fixedly connected to a connecting plate, the upper end of the connecting plate is fixedly connected to a guide rod, and the middle shaft is located in the middle of the bottom frame, so that the two ends of the bottom frame will form a lever-like effect.

[0009] Preferably, the detection assembly includes a fixed ring installed at one end of the bottom frame, the inner wall of the fixed ring is rotatably connected to a guide tube, the inner wall of the guide tube is slidably connected to a sliding tube, the inner wall of the sliding tube is threadedly connected to a threaded rod, and a middle swivel seat is fixedly connected between two of the threaded rods, wherein a plurality of mounting seats are arranged on the surface of the middle swivel seat, a sensor is arranged in the mounting seat, a clamping tube is arranged on one side of the middle swivel seat, and a positioning spring is arranged on the surface of the clamping tube so that the clamping tube can be sleeved on one of the mounting seats under normal conditions, and when the pallet is conveyed by the conveyor belt, the pressure table and the roller keep the pallet in contact with the conveying surface of the conveyor belt.

[0010] Preferably, the abutment assembly includes a transverse baffle fixedly connected between the two conveying frames, the upper end of the transverse baffle is provided with a slot, the upper end of the guide rod passes through the slot, and the slot can form a positioning effect for the guide rod.

[0011] Preferably, a bottom spring is sleeved on the surface of the guide rod, and the upper and lower ends of the bottom spring are respectively fixedly connected to the lower end of the cross baffle and the upper end of the connecting plate. The elastic potential energy of the bottom spring can keep the connecting plate downward.

[0012] Preferably, a coil spring is fixedly connected to the surface of the guide tube, and the other end of the coil spring is fixedly connected to one side of the fixing ring, so that the coil spring can achieve the effect of driving the reset.

[0013] Preferably, an articulated frame is installed between the fixed ring and the middle swivel seat, and an elastic ring is sleeved on the surface of the articulated frame. The articulated frame can form a grating-like structure, which can assist the detection effect in combination with a sensor. The specific detection method can be appropriately adjusted according to the actual working environment.

[0014] The beneficial effects of the utility model are:

[0015] 1. The above-mentioned material online detection device can detect the cut and formed pallets conveyed on the conveyor belt under the action of the detection mechanism. The device can keep the pallets stably conveyed to the conveyor belt through the pressing table, and the abutting component can assist the detection component to fit the lower end of the pallet, so as to achieve the effect of detecting the pallets in conveyance through the detection component;

[0016] 2. By setting up a detection component, the bottom of the pallet being conveyed can be contact detected under the action of the detection component. The device drives the articulated frame to rotate through the contact between the pallet and the elastic ring during transportation, and collects the rotation angle of the articulated frame through the sensor, so as to achieve the effect of detecting the length of the pallet after cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the detection mechanism structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the connection of the abutting component of the utility model;

[0020] Figure 4 This is a schematic diagram of the detection component structure of the utility model;

[0021] Figure 5 This is a schematic diagram of the explosion structure of the detection component of the utility model.

[0022] In the figure: 1. conveyor frame; 2. conveyor belt; 3. detection mechanism; 31. pressure platform; 311. roller; 32. moving assembly; 321. middle shaft; 322. bottom frame; 323. connecting plate; 324. guide rod; 325. cross baffle; 326. bottom spring; 33. detection assembly; 331. fixing ring; 332. guide tube; 333. sliding tube; 334. threaded rod; 335. coil spring; 336. hinged frame; 337. middle swivel seat; 338. elastic ring. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] When implementing: Figure 1-5 As shown, an online material detection device comprises: two conveyor frames 1 and a conveyor belt 2, wherein the two conveyor frames 1 are installed on both sides of the conveyor belt 2; a detection mechanism 3, wherein the detection mechanism 3 is installed between the two conveyor frames 1, and the lower end of the detection mechanism 3 extends to the lower side of the conveyor belt 2; wherein the detection mechanism 3 comprises a pressing platform 31 fixedly connected to the side of the conveyor frame 1 close to the conveyor belt 2, wherein the inner wall of the pressing platform 31 is rotatably connected to a plurality of rollers 311, wherein the lower end of the roller 311 is provided with a pressing component 32, and one end of the pressing component 32 is provided with a detection component 33;

[0025] like Figure 1 , Figure 2 and Figure 3As shown, the abutting assembly 32 includes a middle shaft 321 fixedly connected between the two conveying frames 1, the middle shaft 321 is located below the conveyor belt 2, the surface of the middle shaft 321 is rotatably connected to the bottom frame 322, the end of the bottom frame 322 is fixedly connected to a connecting plate 323, the upper end of the connecting plate 323 is fixedly connected to a guide rod 324, the abutting assembly 32 includes a cross baffle 325 fixedly connected between the two conveying frames 1, the upper end of the cross baffle 325 is provided with a slot, the upper end of the guide rod 324 passes through the slot, the surface of the guide rod 324 is sleeved with a bottom spring 326, the upper and lower ends of the bottom spring 326 are respectively fixedly connected to the lower end of the cross baffle 325 and the upper end of the connecting plate 323. The device can keep the connection plate 323 downward by the elastic potential energy of the bottom spring 326, and the guide rod 324 can guide the bottom spring 326, so that the connection plate 323 keeps the tendency to move downward under normal conditions, and then the bottom frame 322 is kept positioned on the middle axis 321, so that the end of the bottom frame 322 close to the detection component 33 is always in an upward movement state. When a formed tray moves to the top of the detection component 33 through the conveyor belt 2, the detection component 33 starts to move downward due to the tray, and starts to detect the tray.

[0026] like Figure 2 , Figure 4 and Figure 5 As shown, the detection assembly 33 includes a fixed ring 331 installed at one end of the bottom frame 322, the inner wall of the fixed ring 331 is rotatably connected to a guide tube 332, the inner wall of the guide tube 332 is slidably connected to a sliding tube 333, the inner wall of the sliding tube 333 is threadedly connected to a threaded rod 334, a middle rotating seat 337 is fixedly connected between the two threaded rods 334, a coil spring 335 is fixedly connected to the surface of the guide tube 332, the other end of the coil spring 335 is fixedly connected to one side of the fixed ring 331, an articulated frame 336 is installed between the fixed ring 331 and the middle rotating seat 337, and an elastic ring 338 is sleeved on the surface of the articulated frame 336;

[0027] At this time, the tray contacts the elastic collar 338 during the transportation process, and then the elastic collar 338 drives the articulated frame 336 to rotate accordingly. At the same time, when the tray contacts the elastic collar 338, the articulated frame 336 is driven to rotate accordingly. At this time, the articulated frame 336 drives the guide tube 332 to rotate on the inner wall of the fixed ring 331 through the sliding tube 333. When the rotation is completed, the guide tube 332 is reset under the action of the coil spring 335. At this time, the rotation angle of the articulated frame 336 can be collected by the sensor. When the cut trays have different lengths, the rotation angle of the articulated frame 336 deviates, which is collected by the sensor to achieve the effect of detecting the tray.

[0028] At the same time, when the elastic ring 338 needs to be adjusted, the limit of the middle swivel seat 337 is released and it is rotated, wherein the guide tube 332 can play an auxiliary positioning effect under the action of the coil spring 335. At this time, the rotation of the middle swivel seat 337 drives the threaded rods 334 on both sides to rotate synchronously. At this time, the threaded rod 334 is adjusted under the action of the sliding tube 333, and the sliding tube 333 is located on the inner side of the guide tube 332.

[0029] When the utility model is in use, the formed pallet is transported following the conveyor belt 2. During the transportation, the pallet contacts the elastic ring 338, and the elastic ring 338 drives the articulated frame 336 to rotate accordingly. When the pallet contacts the elastic ring 338, the articulated frame 336 is driven to rotate accordingly. The articulated frame 336 drives the guide tube 332 to rotate on the inner wall of the fixed ring 331 through the sliding tube 333. After the rotation is completed, the guide tube 332 is reset under the action of the winding spring 335. The sensor is used to collect whether there is any deviation in the rotation angle of the articulated frame 336, so as to achieve the effect of detecting the pallet.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A material online detection device, characterized in that: include: Two conveying racks (1) and a conveyor belt (2), wherein the two conveying racks (1) are installed on both sides of the conveyor belt (2); A detection mechanism (3), the detection mechanism (3) is installed between the two conveying frames (1), and the lower end of the detection mechanism (3) extends to the bottom of the conveyor belt (2); The detection mechanism (3) comprises a pressure platform (31) fixedly connected to the conveyor frame (1) near the side of the conveyor belt (2); the inner wall of the pressure platform (31) is rotatably connected to a plurality of rollers (311); a moving component (32) is arranged at the lower end of the roller (311); and a detection component (33) is arranged at one end of the moving component (32).

2. The material online detection device according to claim 1, characterized in that: The abutment assembly (32) comprises a middle shaft (321) fixedly connected between the two conveying frames (1), the middle shaft (321) being located below the conveyor belt (2), the surface of the middle shaft (321) being rotatably connected to a bottom frame (322), the end of the bottom frame (322) being fixedly connected to a connecting plate (323), and the upper end of the connecting plate (323) being fixedly connected to a guide rod (324).

3. A material online detection device according to claim 2, characterized in that: The detection assembly (33) comprises a fixed ring (331) mounted on one end of the bottom frame (322); the inner wall of the fixed ring (331) is rotatably connected to a guide tube (332); the inner wall of the guide tube (332) is slidably connected to a sliding tube (333); the inner wall of the sliding tube (333) is threadedly connected to a threaded rod (334); and a middle rotating seat (337) is fixedly connected between the two threaded rods (334).

4. The material online detection device according to claim 2, characterized in that: The abutting assembly (32) comprises a transverse baffle (325) fixedly connected between the two conveying racks (1); a notch is provided at the upper end of the transverse baffle (325); and the upper end of the guide rod (324) passes through the notch.

5. The material online detection device according to claim 4, characterized in that: A bottom spring (326) is sleeved on the surface of the guide rod (324), and the upper and lower ends of the bottom spring (326) are respectively fixedly connected to the lower end of the transverse baffle (325) and the upper end of the connecting plate (323).

6. The material online detection device according to claim 3, characterized in that: A coil spring (335) is fixedly connected to the surface of the guide tube (332), and the other end of the coil spring (335) is fixedly connected to one side of the fixing ring (331).

7. The material online detection device according to claim 6, characterized in that: An articulated frame (336) is installed between the fixed ring (331) and the middle rotating seat (337), and an elastic sleeve ring (338) is sleeved on the surface of the articulated frame (336).

Citation Information

Patent Citations

  • A blister tray forming and cutting integrated machine

    CN218802692U