High-temperature magnetic flap liquid level meter

By adopting split structural design and heat shrink sleeve connection in the high-temperature magnetic flip level meter, the problem of difficulty in cleaning and maintenance of the liquid level meter in the prior art is solved, lower maintenance and use costs are achieved, and the detection and installation range is improved.

CN222812436UActive Publication Date: 2025-04-29SHANGHAI ENBBON AUTOMATION INSTR CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421820519.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-04-29
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

Due to the integrated structural design of the existing high-temperature magnetic flip level meter, it is difficult to effectively clean internal impurities, resulting in corrosion of the liquid level tube and the inability to move up and down normally, increasing maintenance and use costs.

Method used

The split structure design is adopted, and the connecting bent pipe is designed separately from the liquid level pipe. It is connected by a heat shrink sleeve, and heated at the connection to seal the heat shrink sleeve, reducing cleaning dead corners, and the installation components can be adjusted according to the length of the liquid level pipe to adapt to different liquid level heights.

Benefits of technology

It realizes effective cleaning of the liquid level gauge, reduces maintenance and use costs, and improves the detection range and installation range.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222812436U_ABST
    Figure CN222812436U_ABST
Patent Text Reader

Abstract

The utility model provides a high-temperature magnetic turning plate liquid level meter, which relates to the technical field of liquid level meters and comprises two connecting elbows and a liquid level pipe, the two connecting elbows are respectively inserted into two ends of the liquid level pipe, a magnetic floater is arranged in the liquid level pipe, a magnetic turning plate component is arranged on one side of the liquid level pipe, and the magnetic turning plate component is arranged on the other side of the liquid level pipe. A mounting assembly is arranged on the side, close to the liquid level pipe, of the magnetic turning plate assembly, the magnetic turning plate assembly is arranged on the liquid level pipe through the mounting assembly, and the connecting bent pipe and the liquid level pipe are of a split type structural design. According to the device, the connecting bent pipe and the liquid level pipe are split, then the two assemblies are cleaned respectively, cleaning dead angles are reduced, the split structure is adopted, the liquid level pipe matched with the height of a detected object can be replaced according to the height of the detected object, and therefore the detection range of the device is widened.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of liquid level gauges, in particular to a high-temperature magnetic flap liquid level gauge. Background Art

[0002] High temperature magnetic flap level gauge is a device used to measure the liquid level in a high temperature environment. It is usually used in industrial processes, especially in situations where it is necessary to operate under high temperature conditions, such as chemical plants, petrochemicals, power stations, etc. The level gauge uses magnetic flap technology for liquid level control. It contains a magnetic flap or magnetic float that moves as the liquid level rises and falls.

[0003] However, the existing high-temperature magnetic flap level gauge has an integrated structural design. Since the high-temperature magnetic flap level gauge is used to monitor the liquid levels of different liquids, when the high-temperature magnetic flap level gauge monitors a specific liquid, it is necessary to regularly replace and repair the inside of the high-temperature magnetic flap level gauge to avoid long-term corrosion in the liquid level tube, which causes the magnetic float to be unable to move up and down normally.

[0004] However, the integrated structural design requires the use of chemical flushing to flush out internal impurities when cleaning the inside of the liquid level tube. However, the chemical flushing method still has the problem of cleaning dead corners. The integrated structural design makes it impossible to repair the high-temperature magnetic flap level gauge by directly replacing the liquid level tube when the liquid level tube cannot be cleaned. Directly replacing the high-temperature magnetic flap level gauge will increase the cost of use.

[0005] Therefore, the utility model proposes a high-temperature magnetic flap liquid level gauge. Utility Model Content

[0006] The utility model aims to solve the shortcomings in the prior art and provides a high-temperature magnetic flap liquid level gauge.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-temperature magnetic flap level gauge, comprising a connecting elbow and a liquid level tube, wherein two connecting elbows are provided, and the two connecting elbows are respectively inserted at both ends of the liquid level tube, a magnetic float is provided in the liquid level tube, a magnetic flap assembly is provided on one side of the liquid level tube, a mounting assembly is provided on the side of the magnetic flap assembly close to the liquid level tube, and the magnetic flap assembly is arranged on the liquid level tube through the mounting assembly;

[0008] The connecting elbow is an L-shaped structure, the vertical ends of the two connecting elbows are each provided with a first annular groove, the two sides of the liquid level tube are each provided with a second annular groove, and the connection between the first annular groove and the second annular groove is sleeved with a heat shrink sleeve.

[0009] As a preferred embodiment, the horizontal end of the connecting elbow is slidably connected to a connecting flange, and the connecting flange is provided with mounting holes, the mounting holes are distributed in a ring shape, and the angles between two adjacent connecting flanges are equal.

[0010] The beneficial effect of adopting the above further solution is: the connecting elbow is connected to the detection object through the connecting flange, and the connecting flange and the detection object are fixedly connected after the bolts are inserted into the mounting holes.

[0011] As a preferred implementation, a liquid level sensor is provided on the connecting elbow located at the top, a display screen is installed on the liquid level sensor, and a remote transmitter is provided on the top of the display screen.

[0012] The beneficial effect of adopting the above further scheme is: the liquid height inside the liquid level tube is monitored in real time by the liquid level sensor, and the signal collected by the liquid level sensor is further displayed on the display screen, and the signal collected by the liquid level sensor is sent to the user through the remote transmitter.

[0013] As a preferred implementation, the input end of the liquid level sensor passes through the interior of the connecting elbow, the output end of the liquid level sensor is electrically connected to the input end of the display screen, and the output end of the display screen is electrically connected to the input end of the remote transmitter.

[0014] The beneficial effect of adopting the above further scheme is: the inside of the connecting elbow is monitored in real time through the liquid level sensor, the display screen is further electrically connected to the liquid level sensor to display the signal collected by the liquid level sensor, and after the remote transmitter is electrically connected to the display screen, the data displayed on the display screen is sent to the user to prompt the user.

[0015] As a preferred embodiment, the magnetic flap assembly includes a flap frame, to which a magnetic flap is rotatably connected, the magnetic flaps are located on the same vertical line, and scale plates are provided on both sides of the flap frame.

[0016] The beneficial effect of adopting the above further scheme is that when in use, the liquid enters the interior of the liquid level tube and, under the action of buoyancy, drives the magnetic float to float up as the liquid level rises. As the magnetic float floats up, the magnetic flap is flipped over under the action of magnetic coupling.

[0017] As a preferred implementation, a sliding groove is provided on one side of the scale plate close to the mounting assembly, and a scale groove is provided on the other side of the scale plate.

[0018] The beneficial effect of adopting the above-mentioned further scheme is that one side of the magnetic flap is red and the other side is white, and it is used in conjunction with the scale plate to detect the liquid level height in the detection object. The mounting frame is further limited by the sliding groove, so that the mounting frame slides up and down in the sliding groove, thereby being adapted and installed according to the height of different detection objects.

[0019] As a preferred embodiment, the mounting assembly includes a mounting frame, which is slidably connected to the sliding groove, and both ends of the mounting frame are rotatably connected to mounting plates, and both mounting plates are arc-shaped structures, and the curvature of the mounting plates is adapted to the diameter of the liquid level tube.

[0020] The beneficial effect of adopting the above further scheme is: the magnetic flap assembly is used to fix the liquid level tube through the installation component, firstly the two installation components are adjusted to the specified position according to the length of the liquid level tube, then the installation plate is flipped to the outer wall of the liquid level tube, and the two installation plates are fixed by bolts, so that the mounting frame and the liquid level tube are clamped and fixed.

[0021] As a preferred implementation, a threaded rod is threadedly connected to the mounting frame, and an extruded rubber plate is rotatably connected to a side of the threaded rod close to the flap frame.

[0022] The beneficial effect of adopting the above further scheme is: by rotating the threaded rod, the extruded rubber plate is driven to move toward one side of the flap frame, so that the extruded rubber plate contacts the surface wall of the flap frame and is clamped and fixed, preventing the mounting frame from sliding up and down on the flap frame during use.

[0023] Compared with the prior art, the advantages and positive effects of the utility model are:

[0024] 1. In the utility model, the connecting elbow and the liquid level tube are designed as a split structure. The advantage of this design is that when cleaning the connecting elbow or the inside of the liquid level tube, the heat shrink sleeve is removed, and the connecting elbow and the liquid level tube are separated, and then the two components are cleaned separately to reduce the cleaning dead angle, and the split structure can also replace the liquid level tube that matches the height of the detected object according to the height of the detected object, thereby improving the detection range of the device, and under the action of the first annular groove and the second annular groove, when the connecting elbow and the liquid level tube are installed, the connection between the connecting elbow and the liquid level tube is sealed by a heating device, and when the heat shrink sleeve is melted, it is first filled into the first annular groove and the second annular groove, and under the action of the first annular groove and the second annular groove, the friction between the heat shrink sleeve and the connecting elbow and the liquid level tube is increased, so as to prevent the heat shrink sleeve from sliding up and down on the heat shrink sleeve and the liquid level tube after heat shrinkage;

[0025] 2. In the utility model, the magnetic flap assembly and the liquid level tube are fixed by means of an installation component. First, the two installation components are adjusted to the specified position according to the length of the liquid level tube. Then, the installation plate is flipped to the outer wall of the liquid level tube, and the two installation plates are fixed by bolts, so that the installation frame and the liquid level tube are clamped and fixed. The extruded rubber plate is further driven to move to one side of the flap frame by rotating the threaded rod, so that the extruded rubber plate is clamped and fixed after contacting with the surface wall of the flap frame, preventing the installation frame from sliding up and down on the flap frame during use, thereby increasing the installation range of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a front view of a high-temperature magnetic flap level gauge of the utility model;

[0027] Figure 2 This is a disassembled diagram of a high-temperature magnetic flap level gauge of the utility model;

[0028] Figure 3 This is a structural diagram of a connecting elbow and a liquid level pipe in a high-temperature magnetic flap level gauge of the utility model;

[0029] Figure 4 This is a disassembled diagram of the connecting elbow and the liquid level pipe in a high-temperature magnetic flap liquid level gauge of the utility model;

[0030] Figure 5 This is a structural diagram of a connecting elbow in a high-temperature magnetic flap level gauge of the utility model;

[0031] Figure 6 This is a structural diagram of a magnetic flap assembly in a high-temperature magnetic flap level gauge of the utility model;

[0032] Figure 7 This is a disassembled diagram of the installation components in a high-temperature magnetic flap level gauge of the utility model;

[0033] Figure 8 This is a structural diagram of a flap frame and a mounting frame in a high-temperature magnetic flap level gauge of the utility model;

[0034] Fig. 9 The utility model is a program flowchart of a high-temperature magnetic flap liquid level gauge.

[0035] Reference numerals

[0036] 1. Connecting elbow; 11. Heat shrink tubing; 12. Liquid level tube; 13. Connecting flange; 131. Mounting hole; 14. First annular groove; 15. Second annular groove; 16. Magnetic float;

[0037] 2. Magnetic flap assembly; 21. Flip frame; 22. Scale plate; 221. Scale groove; 222. Sliding groove; 23. Magnetic flap;

[0038] 3. Mounting assembly; 31. Mounting frame; 32. Threaded rod; 33. Extruded rubber sheet; 34. Mounting plate;

[0039] 4. Liquid level sensor; 41. Display screen; 42. Remote transmitter. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] Embodiment 1

[0042] like Figure 1 - Fig. 9 As shown, the utility model provides a technical solution: a high-temperature magnetic flap level gauge, comprising a connecting elbow 1 and a liquid level tube 12, wherein two connecting elbows 1 are provided, and the two connecting elbows 1 are respectively inserted at both ends of the liquid level tube 12, a magnetic float 16 is provided in the liquid level tube 12, a magnetic flap assembly 2 is provided on one side of the liquid level tube 12, a mounting assembly 3 is provided on the side of the magnetic flap assembly 2 close to the liquid level tube 12, and the magnetic flap assembly 2 is arranged on the liquid level tube 12 through the mounting assembly 3;

[0043] The connecting elbow 1 is an L-shaped structure. The vertical ends of the two connecting elbows 1 are each provided with a first annular groove 14 . The two sides of the liquid level tube 12 are each provided with a second annular groove 15 . The connection between the first annular groove 14 and the second annular groove 15 is sleeved with a heat shrink sleeve 11 .

[0044] The horizontal end of the connecting elbow 1 is slidably connected to a connecting flange 13, on which mounting holes 131 are provided. The mounting holes 131 are distributed in a ring shape, and the angles between two adjacent connecting flanges 13 are equal. The connecting elbow 1 is connected to the detection object through the connecting flange 13, and the connecting flange 13 and the detection object are fixedly connected after bolts are inserted into the mounting holes 131.

[0045] A liquid level sensor 4 is arranged on the top connecting elbow 1, a display screen 41 is installed on the liquid level sensor 4, and a remote transmitter 42 is arranged on the top of the display screen 41. The liquid height inside the liquid level tube 12 is monitored in real time by the liquid level sensor 4. Further, under the action of the display screen 41, the signal collected by the liquid level sensor 4 is displayed, and the signal collected by the liquid level sensor 4 is sent to the user through the remote transmitter 42.

[0046] The input end of the liquid level sensor 4 passes through the interior of the connecting elbow 1, the output end of the liquid level sensor 4 is electrically connected to the input end of the display screen 41, and the output end of the display screen 41 is electrically connected to the input end of the remote transmitter 42. The interior of the connecting elbow 1 is monitored in real time through the liquid level sensor 4, and the display screen 41 is further electrically connected to the liquid level sensor 4 to display the signal collected by the liquid level sensor 4, and after the remote transmitter 42 is electrically connected to the display screen 41, the data displayed on the display screen 41 is sent to the user to prompt the user.

[0047] Embodiment 2

[0048] like Figure 6 - Figure 8 As shown, the magnetic flap assembly 2 includes a flap frame 21, on which a magnetic flap 23 is rotatably connected, and the magnetic flap 23 is in the same vertical line. Scale plates 22 are arranged on both sides of the flap frame 21. When in use, liquid enters the interior of the liquid level tube 12 and, under the action of buoyancy, drives the magnetic float 16 to float up as the liquid level rises. As the magnetic float 16 floats up, the magnetic flap 23 is flipped under the action of magnetic coupling.

[0049] A sliding groove 222 is provided on one side of the scale plate 22 close to the mounting assembly 3, and a scale groove 221 is provided on the other side of the scale plate 22. One side of the magnetic flap 23 is red and the other side is white. It is used in conjunction with the scale plate 22 to detect the liquid level height in the detection object. The sliding groove 222 is further used to limit the mounting frame 31 so that the mounting frame 31 slides up and down in the sliding groove 222, thereby being adapted and installed according to the height of different detection objects.

[0050] The mounting assembly 3 includes a mounting frame 31, which is slidably connected to the sliding groove 222. Both ends of the mounting frame 31 are rotatably connected with mounting plates 34. The two mounting plates 34 are both arc-shaped structures, and the curvature of the mounting plates 34 is adapted to the diameter of the liquid level tube 12. The mounting assembly 3 is used to fix the magnetic flap assembly 2 and the liquid level tube 12. First, the two mounting assemblies 3 are adjusted to the specified position according to the length of the liquid level tube 12, and then the mounting plates 34 are flipped to the outer wall of the liquid level tube 12, and the two mounting plates 34 are fixed by bolts, so that the mounting frame 31 and the liquid level tube 12 are clamped and fixed.

[0051] A threaded rod 32 is threadedly connected to the mounting frame 31, and a squeeze rubber plate 33 is rotatably connected to the side of the threaded rod 32 close to the flap frame 21. The squeeze rubber plate 33 is moved toward the side of the flap frame 21 by rotating the threaded rod 32, so that the squeeze rubber plate 33 contacts the surface wall of the flap frame 21 and is clamped and fixed, preventing the mounting frame 31 from sliding up and down on the flap frame 21 during use.

[0052] Working principle:

[0053] like Figure 1 - Fig. 9 As shown, firstly, the heat shrink sleeve 11 is sleeved on the liquid level tube 12, and then the connecting elbow 1 is sleeved on both ends of the liquid level tube 12, and then the heat shrink sleeve 11 is moved to the connection between the connecting elbow 1 and the liquid level tube 12 respectively, and then the heat shrink sleeve 11 is heated by the heating mechanism to make the heat shrink sleeve 11 shrink. When the heat shrink sleeve 11 shrinks, it first fills into the first annular groove 14 or the second annular groove 15, and the connection is completed. The heat shrink sleeve 11 and the detection object are connected and fixed by the connecting flange 13. After the fixing is completed, the two installation components 3 are adjusted to the specified position according to the length of the liquid level tube 12, and then the installation plate 34 is turned over to the outer wall of the liquid level tube 12, and the two installation plates 34 are fixed by bolts. The mounting frame 31 is clamped and fixed between the liquid level tube 12, and the extruded rubber plate 33 is further driven to move to one side of the flap frame 21 by rotating the threaded rod 32, so that the extruded rubber plate 33 is clamped and fixed after contacting the surface wall of the flap frame 21, and the installation is completed. As the liquid level rises, the magnetic float 16 is driven to float up. As the magnetic float 16 floats up, the magnetic flap 23 is turned over under the action of the magnetic coupling, and is used in conjunction with the scale plate 22 to detect the liquid level height in the detection object. The liquid height inside the liquid level tube 12 can also be monitored in real time through the liquid level sensor 4. Further, under the action of the display screen 41, the signal collected by the liquid level sensor 4 is displayed, and the signal collected by the liquid level sensor 4 is sent to the user through the remote transmitter 42.

[0054] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A high temperature magnetic flap level gauge, characterized in that: It comprises a connecting elbow (1) and a liquid level pipe (12), wherein two connecting elbows (1) are provided in total, and the two connecting elbows (1) are respectively inserted at two ends of the liquid level pipe (12), a magnetic float (16) is provided in the liquid level pipe (12), a magnetic flap assembly (2) is provided on one side of the liquid level pipe (12), a mounting assembly (3) is provided on the side of the magnetic flap assembly (2) close to the liquid level pipe (12), and the magnetic flap assembly (2) is arranged on the liquid level pipe (12) through the mounting assembly (3); The connecting elbow (1) is an L-shaped structure, the vertical ends of the two connecting elbows (1) are each provided with a first annular groove (14), the two sides of the liquid level tube (12) are each provided with a second annular groove (15), and the connection between the first annular groove (14) and the second annular groove (15) is sleeved with a heat shrinkable sleeve (11).

2. A high temperature magnetic flap level gauge according to claim 1, characterized in that: The horizontal end of the connecting elbow (1) is slidably connected to a connecting flange (13), and the connecting flange (13) is provided with mounting holes (131). The mounting holes (131) are distributed in an annular shape, and the angles between two adjacent connecting flanges (13) are equal.

3. A high temperature magnetic flap level gauge according to claim 1, characterized in that: A liquid level sensor (4) is arranged on the connecting elbow (1) at the top, a display screen (41) is installed on the liquid level sensor (4), and a remote transmitter (42) is arranged on the top of the display screen (41).

4. A high temperature magnetic flap level gauge according to claim 3, characterized in that: The input end of the liquid level sensor (4) passes through the interior of the connecting elbow (1), the output end of the liquid level sensor (4) is electrically connected to the input end of the display screen (41), and the output end of the display screen (41) is electrically connected to the input end of the remote transmitter (42).

5. A high temperature magnetic flap level gauge according to claim 1, characterized in that: The magnetic flap assembly (2) comprises a flap frame (21), to which a magnetic flap (23) is rotatably connected, the magnetic flap (23) being located on the same vertical line, and scale plates (22) are arranged on both sides of the flap frame (21).

6. A high temperature magnetic flap level gauge according to claim 5, characterized in that: A sliding groove (222) is provided on one side of the scale plate (22) close to the mounting assembly (3), and a scale groove (221) is provided on the other side of the scale plate (22).

7. A high temperature magnetic flap level gauge according to claim 1, characterized in that: The mounting assembly (3) comprises a mounting frame (31), the mounting frame (31) being slidably connected to the sliding groove (222), and both ends of the mounting frame (31) being rotatably connected to mounting plates (34), and both mounting plates (34) are arc-shaped structures, and the curvature of the mounting plates (34) is adapted to the diameter of the liquid level tube (12).

8. A high temperature magnetic flap level gauge according to claim 7, characterized in that: A threaded rod (32) is threadedly connected to the mounting frame (31), and a side of the threaded rod (32) close to the flap frame (21) is rotatably connected to an extruded rubber plate (33).

Citation Information

Cited By

  • Magnetic flap liquid level meter for corrosive medium

    CN120369076A