Detection equipment for hydrostatic test of pipe
By designing a salvage device with a motor, screw and cage in the pipe hydrostatic test device, the problem of the inability to quickly salvage the fragments after the pipe is broken in the prior art, and the test efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202420278656.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-02-05
AI Technical Summary
After the existing hydrostatic test device of pipe is broken, it is impossible to quickly salvage the remaining fragments, resulting in a reduction in test efficiency and affecting the next test.
A salvage device including a motor, screw, support block, fixing mechanism, a bare rod, a cage and a fixed sleeve is designed. The screw is driven to rotate through the motor, and the screw drives the cage to move upwards, and the water debris are salvaged out using the cage.
It realizes the rapid and convenient removal of debris in the detection box to prevent the impact on the test, ensure the smooth progress of the test, and facilitate disassembly and cleaning.
Smart Images

Figure CN222812662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe performance detection equipment, in particular to detection equipment for pipe hydrostatic test. Background Art
[0002] Pipe hydrostatic testing machine is used to measure the pressure-resistant failure time or the maximum pressure value of instantaneous explosion of thermoplastic pipes, composite pipes (such as PP-R, PP-B, PP-A, PE, PE-X, PVC, PVC-U, PVC-C) and aluminum-plastic composite pipes under long-term constant internal pressure and constant temperature. It is an essential testing equipment for plastic pipe manufacturers and testing agencies. According to the different temperatures, pressures and hoop stresses of pipes, different parameters are input on the industrial control machine, and the high-pressure pump generates high-pressure liquid, which is transported to the sample in the medium constant temperature box by the high-pressure hose through the pressure control system to carry out long-term hydrostatic test of pipes. This equipment can fully reflect the level of product quality of the enterprise and can be controlled by digital display, LCD screen and computer.
[0003] For example, the Chinese utility model patent with publication number CN210401073U discloses "A Pipe Hydrostatic Burst Testing Machine", in which the device includes an outer box, a constant temperature water tank, a PLC controller and a high-pressure water pump; the PLC controller is arranged on the front side of the outer box, the high-pressure water pump is arranged on the right side of the outer box, the constant temperature water tank is arranged in the inner cavity of the outer box, and the constant temperature water tank and the inner cavity of the outer box are arranged to overlap; a water inlet pipe is arranged on the right side of the inner cavity of the outer box, the water inlet pipe passes through and extends to the outside of the outer box, and the water inlet pipe outside the outer box is connected to the high-pressure water pump, the test pipe is connected to the connecting flange, and then the test operation is carried out, the water pressure inside the test pipe is detected by a water pressure sensor, the test water temperature is detected by a temperature sensor, and then displayed on the PLC controller, the operation is simple and easy to operate, and the state of the pipe during the test can be observed through the observation window.
[0004] Although the above test device has certain advantages in pipe testing, it still has certain disadvantages:
[0005] When the above-mentioned test device is used to test the pipe, if the pipe is broken, the remaining pipe fragments will fall to the bottom of the test box. If the remaining fragments are not salvaged and cleaned in time, it is easy to affect the next test. However, the above-mentioned device cannot salvage quickly during salvage, and it takes a long time, which reduces the test efficiency and is inconvenient to use. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] In view of the deficiencies in the prior art, the utility model provides a detection device for a hydrostatic test of a pipe, which solves the above-mentioned problems.
[0008] (II) Technical solution
[0009] To achieve the above purpose, the utility model is implemented through the following technical solutions: a detection equipment for static hydraulic test of pipes, including a base, a detection box, a box door, a control machine, an operation panel and a salvage device, the detection box is fixed to the left side of the top end of the base, the box door is installed at the top end of the detection box, the control machine is fixed to the right side of the top end of the base, the operation panel is arranged at the top end of the control machine, the salvage device is arranged inside the detection box, the salvage device includes a motor, a screw, a support block, a fixing mechanism, a light rod, a net box and a fixing sleeve, the motor is installed at the inner top end of the base, the top end of the screw is arranged at the bottom end of the support block, and the bottom end of the screw is connected to the output shaft of the motor through a coupling, the support block and the fixing mechanism are each provided with two groups, and are respectively fixed to the inner left end and the inner right end of the detection box through the fixing mechanism, the light rod is arranged at the inner right end of the detection box, and the top end of the light rod is arranged at the bottom end of the support block, and the net box is arranged on the outer side of the screw and the light rod through the fixing sleeve.
[0010] Preferably, the fixing mechanism includes a movable groove, a fixed block, a limit block, a clamping slot, a limit plate and a spring, the movable groove is opened at the left end of the inner wall of the detection box, the fixed block is arranged at the top end of the support block, and the left end of the fixed block is arranged inside the movable groove, the limit block is arranged inside the fixed block, and the top end of the limit block extends upward to the inside of the clamping slot, the clamping slot is opened at the top end of the movable groove, the limit plate is fixed to the bottom end of the limit block, and the right end of the limit plate extends rightward to the right end of the fixed block, the spring is fixed to the left side of the inner bottom end of the fixed block, and the top end of the spring is elastically connected to the limit plate.
[0011] Preferably, a groove is provided in the middle of the top of the cage, and the interior of the groove is composed of a mesh, through which debris can be salvaged from the water.
[0012] Preferably, the fixing sleeves are provided with two groups, the interior of one group of fixing sleeves is threaded and threadedly connected to the screw rod, and the interior of the other group of fixing sleeves is smooth and slidably connected to the smooth rod. Through this arrangement, the mesh box can be driven to move when the screw rod rotates.
[0013] Preferably, the fixing block and the supporting block are both arranged inside the movable groove, and the sum of the heights of the fixing block and the supporting block is consistent with the internal space size of the movable groove. Through this arrangement, the fixing block fixes the supporting block.
[0014] Preferably, the limit block and the slot are arranged vertically at the same level, and this arrangement allows the limit block to move into the slot.
[0015] Preferably, the top end of the limit block is inclined and tilts upward from left to right. With this arrangement, when the fixed block enters the movable groove, the limit block can be moved into the fixed block by squeezing the inclined surface.
[0016] (III) Beneficial effects
[0017] The utility model provides a detection device for static hydraulic test of pipes. It has the following beneficial effects: by setting a salvage device, the motor drives the screw to rotate, and when the screw rotates, the fixed sleeve drives the net box to move upward, so that the debris in the water can be salvaged through the net box, which is convenient for cleaning, and the limit plate is pressed downward to make the limit plate drive the limit block to move, and the limit block cancels the limiting effect in the card slot when it moves, and then the fixed block can be taken out from the movable slot, and the support block is pushed upward to make the support block detach from the fixation of the screw and the light rod, and then the support block is taken out from the movable slot, and finally the net box is taken out, and the detection box can be drained and cleaned. Through this setting, the debris in the detection box can be conveniently and quickly taken out to prevent the test from being affected, and ensure that the test can be carried out smoothly. At the same time, it is easy to disassemble and convenient to clean the inside of the detection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a structural front view of the utility model;
[0020] Figure 3 This is a front view of the structure in the utility model;
[0021] Figure 4 It is a top view of the structure in the utility model;
[0022] Figure 5 For this utility model Figure 3 A partial enlarged view of area A.
[0023] In the figure: base 1, detection box 2, box door 3, control machine 4, operation panel 5, salvaging device 6, motor 61, screw 62, support block 63, fixing mechanism 64, bare rod 65, net box 66, fixing sleeve 67, movable slot 641, fixing block 642, limit block 643, card slot 644, limit plate 645, spring 646. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 The utility model provides a technical solution for a detection device for a static hydraulic test of a pipe: a detection device for a static hydraulic test of a pipe, comprising a base 1, a detection box 2, a box door 3, a control machine 4, an operation panel 5 and a salvage device 6, the detection box 2 is fixed to the left side of the top of the base 1, the box door 3 is installed at the top of the detection box 2, the control machine 4 is fixed to the right side of the top of the base 1, the operation panel 5 is arranged at the top of the control machine 4, the salvage device 6 is arranged inside the detection box 2, the salvage device 6 comprises a motor 61, a screw 62, a support block 63, a fixing mechanism 64, a light rod 65, a net box 66 and a fixing sleeve 67, the motor 61 is installed at the top of the base 1, the top of the screw 62 is arranged at the bottom of the support block 63, and the bottom end of the screw 62 is connected to the motor 61 through a coupling. The output shaft is connected by transmission, and two groups of support blocks 63 and fixing mechanisms 64 are provided, and are respectively fixed to the inner left end and the inner right end of the detection box 2 through the fixing mechanisms 64. The light rod 65 is arranged at the inner right end of the detection box 2, and the top of the light rod 65 is arranged at the bottom end of the support block 63. The net box 66 is arranged on the outer side of the screw rod 62 and the light rod 65 through the fixing sleeve 67. A groove is provided in the middle part of the top of the net box 66, and the inside of the groove is composed of a mesh. Through this arrangement, debris can be salvaged from the water. There are two groups of fixing sleeves 67, one group of fixing sleeves 67 has a threaded interior and is threadedly connected to the screw rod 62, and the other group of fixing sleeves 67 has a smooth interior and is slidably connected to the light rod 65. Through this arrangement, the net box 66 can be driven to move when the screw rod 62 rotates.
[0026] See also Figure 5The utility model provides a technical solution for a detection device for a static hydraulic test of a pipe: a detection device for a static hydraulic test of a pipe, comprising a fixing mechanism 64 including a movable groove 641, a fixed block 642, a limit block 643, a clamping groove 644, a limit plate 645 and a spring 646, the movable groove 641 is opened at the left end of the inner wall of the detection box 2, the fixed block 642 is arranged at the top end of the support block 63, and the left end of the fixed block 642 is arranged inside the movable groove 641, the limit block 643 is arranged inside the fixed block 642, and the top of the limit block 643 extends upward to the inside of the clamping groove 644, the clamping groove 644 is opened at the top end of the movable groove 641, the limit plate 645 is fixed to the bottom end of the limit block 643, and the right end of the limit plate 645 extends rightward to the fixed block 64 2, spring 646 is fixed to the left side of the inner bottom end of the fixed block 642, and the top end of the spring 646 is elastically connected to the limit plate 645, the fixed block 642 and the support block 63 are both arranged inside the movable groove 641, and the sum of the heights of the fixed block 642 and the support block 63 is consistent with the internal space size of the movable groove 641, through this arrangement, the fixed block 642 fixes the support block 63, the limit block 643 and the card slot 644 are arranged vertically at the same level, through this arrangement, the limit block 643 can be moved into the card slot 644, the top end of the limit block 643 is inclined, and is inclined upward from left to right, through this arrangement, when the fixed block 642 enters the movable groove 641, the limit block 643 can be moved into the fixed block by squeezing the inclined surface.
[0027] Here’s how it works:
[0028] First, before use, fix the pipe to be tested with a clamp, exhaust the air inside the pipe through the vacuum device, and put it into the test box 2 to wait for the test;
[0029] Second, when in use, the control panel 5 is operated to make the control machine 4 control the detection box 2 to start testing the pipe. When the test is over, if the pipe is intact, it means that the pipe meets the requirements. If the pipe is damaged, it means that the pipe does not meet the actual standards and cannot be used. Then the broken pipe fragments need to be salvaged from the detection box 2.
[0030] Third, start the motor 61 to rotate the motor 61, and when the motor 61 rotates, the screw 62 is driven to rotate. When the screw 62 rotates, the net box 66 is driven to move upward through the fixing sleeve 67. When the net box 66 moves upward, the debris in the water is salvaged. When the net box 66 moves, it is supported by the light rod 65 so that it can rise in a stable state. When the net box 66 reaches the bottom, the salvaged debris can be taken out, and then the motor 61 is controlled to rotate the screw 62 to move the net box 66 to the bottom, which is convenient for the next use.
[0031] Fourth, after multiple uses, the water in the detection box 2 needs to be replaced and the bottom of the detection box 2 needs to be cleaned. The net box 66 needs to be taken out, and the limit plate 645 is pressed downward. When the limit plate 645 moves, the limit block 643 is driven to move. When the limit block 643 moves, the limiting effect of the card slot 644 is cancelled. Then, the fixed block 642 can be taken out from the movable slot 641, and the support block 63 is pushed upward to make the support block 63 break away from the fixation of the screw rod 62 and the light rod 65. The support block 63 is taken out from the movable slot 641, and then the net box 66 can be taken out. Finally, the water in the detection box 2 can be replaced and cleaned.
[0032] Fifth, after cleaning, place the mesh box 66 along the screw 62 and the light rod 65, place the support plate 63 into the movable groove 641, so that the support plate 63 fixes the top of the screw 62 and the light rod 65, and then place the fixed block 42. When the limit block 643 enters the movable groove 641, the movable groove 641 squeezes the inclined surface of the limit block 643, so that the limit block 643 moves downward. When the limit block 643 moves downward, the spring 646 is squeezed by the limit plate 645. When the limit block 643 moves to the bottom of the slot 644, the spring 646 loses its force and releases its elastic potential energy to pop the limit block 643 into the slot 644, so that the fixed block 642 can be fixed, and then the detection box 2 can be continued to be used for testing.
[0033] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.
[0034] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A detection device for a hydrostatic test of a pipe, comprising a base (1), a detection box (2), a box door (3), a control machine (4) and an operation panel (5), wherein the detection box (2) is fixed to the left side of the top of the base (1), the box door (3) is installed at the top of the detection box (2), the control machine (4) is fixed to the right side of the top of the base (1), and the operation panel (5) is arranged at the top of the control machine (4); Features: The invention also comprises a salvaging device (6), wherein the salvaging device (6) is arranged inside the detection box (2), and the salvaging device (6) comprises a motor (61), a screw rod (62), a support block (63), a fixing mechanism (64), a bare rod (65), a net box (66) and a fixing sleeve (67), wherein the motor (61) is installed at the top end of the inner part of the base (1), the top end of the screw rod (62) is arranged at the bottom end of the support block (63), and the bottom end of the screw rod (62) is connected to the base (1) by a coupling. The device is connected to the output shaft of the motor (61) by driving, the support block (63) and the fixing mechanism (64) are each provided with two groups, and are respectively fixed to the inner left end and the inner right end of the detection box (2) through the fixing mechanism (64), the light rod (65) is arranged at the inner right end of the detection box (2), and the top end of the light rod (65) is arranged at the bottom end of the support block (63), and the net box (66) is arranged on the outer side of the screw rod (62) and the light rod (65) through a fixing sleeve (67).
2. The detection equipment for pipe hydrostatic test according to claim 1, characterized in that: The fixing mechanism (64) comprises a movable groove (641), a fixing block (642), a limiting block (643), a clamping groove (644), a limiting plate (645) and a spring (646); the movable groove (641) is opened at the left end of the inner wall of the detection box (2); the fixing block (642) is arranged at the top end of the supporting block (63); and the left end of the fixing block (642) is arranged inside the movable groove (641); and the limiting block (643) is arranged at the fixing block (642). The top end of the limit block (643) extends upward to the inside of the slot (644), the slot (644) is opened at the top end of the movable slot (641), the limit plate (645) is fixed to the bottom end of the limit block (643), and the right end of the limit plate (645) extends rightward to the right end of the fixed block (642), the spring (646) is fixed to the left side of the bottom end inside the fixed block (642), and the top end of the spring (646) is elastically connected to the limit plate (645).
3. The detection equipment for pipe hydrostatic test according to claim 1, characterized in that: A groove is provided in the middle of the top of the net box (66), and the interior of the groove is composed of a mesh.
4. The detection equipment for pipe hydrostatic test according to claim 1, characterized in that: The fixing sleeves (67) are provided in two groups. The interior of the fixing sleeves (67) of one group is threaded and threadedly connected to the screw rod (62). The interior of the fixing sleeves (67) of the other group is smooth and slidably connected to the smooth rod (65).
5. The detection equipment for pipe hydrostatic test according to claim 2, characterized in that: The fixed block (642) and the supporting block (63) are both arranged inside the movable groove (641), and the sum of the heights of the fixed block (642) and the supporting block (63) is consistent with the size of the internal space of the movable groove (641).
6. The detection equipment for pipe hydrostatic test according to claim 2, characterized in that: The limit block (643) and the clamping slot (644) are arranged vertically at the same level.
7. The detection equipment for pipe hydrostatic test according to claim 2, characterized in that: The top end of the limit block (643) is arranged obliquely and tilts upward from left to right.
Citation Information
Patent Citations
Hydrostatic bursting testing machine for pipe
CN210401073U