Winding jacketing machine with replaceable guide pin

By designing limit components and easy-to-replace needle structure in the winding casing machine, the problems of wire offset and inconvenient replacement of guide needles are solved, and the stability and production efficiency of winding are improved.

CN222813415UActive Publication Date: 2025-04-29HENAN POLYTECHNIC INST
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Patent Information

Application Number
CN202421531521.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-29
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing winding casing machines are prone to shake during the winding process, resulting in uneven layers, and the guide needle and the equipment are fixed by bolts, making it inconvenient to replace quickly, affecting production efficiency.

Method used

A winding sleeve machine that can replace the guide needle is designed, using limiting components to limit the wire longitudinally and horizontally to prevent offsets, and through a convenient replacement guide needle design, the insert block and slot are used to achieve rapid installation and removal of the guide needle.

Benefits of technology

Through the design of limit components, the wires are more stable during winding, reducing offsets and improving production quality; through the easy-to-replace guide design, production efficiency is improved and the needs of wires of different sizes are adapted.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of winding and jacketing machines, in particular to a winding and jacketing machine with a replaceable guide pin, which comprises a mounting base, a fixing block is mounted on the surface of the left side of the top of the mounting base, a winding component is mounted on the surface of one side of the fixing block, and a collecting box is arranged at the bottom of the winding component. A first hydraulic push rod is mounted on the right side surface of the top of the mounting base, an operation table is mounted at the top end of the first hydraulic push rod, a limiting assembly is mounted on the top surface of the operation table, the winding assembly comprises a first motor mounted on the surface of one side of a fixing block, and a second hydraulic push rod is mounted at the output end of the first motor. According to the improved winding and jacketing machine, the design of the limiting assembly is adopted, wires are more stable and not prone to deviation during moving and winding, the production quality of equipment is improved, the design that the guide pins are convenient to replace is adopted, the appropriate guide pins can be rapidly replaced according to needs, and the production efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of a wire winding sleeve machine, in particular to a wire winding sleeve machine with replaceable guide needles. Background Art

[0002] The winding sleeve machine is a device that winds a linear object onto a specific workpiece, usually used for copper wire winding. Most electrical products need to be wound into inductor coils with enameled copper wire, and the winding sleeve machine can be used to complete this one or more processes.

[0003] The structure of the traditional winding casing machine is relatively complicated, and the guide needle of the winding casing machine is fixedly connected to the equipment by bolts, which is inconvenient to quickly replace the guide needle according to production needs, which affects the production efficiency to a certain extent.

[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. When the existing wire winding sleeve machine is used to wind the wire, the wire is prone to shaking, resulting in uneven winding. The existing wire winding sleeve machine has insufficient limiting function for the wire and cannot effectively prevent the wire from shifting; 2. The existing wire winding sleeve machine needs to replace the guide needle according to the wires of different sizes. The structure of the existing wire winding sleeve machine is relatively complicated, and the guide needle is fixedly connected to the equipment by bolts, which makes it inconvenient to quickly replace the guide needle according to production needs, affecting the production efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a wire winding sleeve machine with replaceable guide pins, so as to solve the problems of wire deviation and inconvenience in replacing guide pins in the wire winding sleeve machine proposed in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: a wire winding sleeve machine with replaceable guide pins, comprising a mounting base, a fixing block is mounted on the top left surface of the mounting base, a winding assembly is mounted on one side surface of the fixing block, a collecting box is provided at the bottom of the winding assembly, a first hydraulic push rod is mounted on the top right surface of the mounting base, an operating table is mounted on the top of the first hydraulic push rod, and a limit assembly is mounted on the top surface of the operating table.

[0006] The winding assembly includes a first motor installed on one side surface of the fixed block, a second hydraulic push rod is installed at the output end of the first motor, a mounting block is installed at one end of the second hydraulic push rod, and a baffle is provided on the outside of the second hydraulic push rod.

[0007] The limiting assembly includes a limiting rail installed on the top surface of the operating table, a first supporting block is installed on the right side surface of the limiting rail, one end of a third hydraulic push rod is installed on the top surface of the first supporting block, a first adjusting plate is installed on the other end of the third hydraulic push rod, a first bracket is installed on the bottom surface of the first adjusting plate, a first rotating wheel is installed on the outer wall of the first bracket, a second supporting block is installed on the left side surface of the limiting rail, one end of a fourth hydraulic push rod is installed on the top surface of the second supporting block, a second adjusting plate is installed on the other end of the fourth hydraulic push rod, a second bracket is installed on the bottom surface of the second adjusting plate, a second rotating wheel is installed on the outer wall of the second bracket, a second motor is installed on one end of the second rotating wheel, fifth hydraulic push rods are installed on both side surfaces of the limiting rail, a third bracket is installed on one end of the fifth hydraulic push rod, a third rotating wheel is installed on the outer wall of the third bracket, a wire outlet is installed on one end of the limiting rail, a guide pin is installed on the inner wall of the wire outlet, a sixth hydraulic push rod is provided outside the guide pin, and an annular block is installed on the outer wall of the sixth hydraulic push rod.

[0008] Further preferably, the first motor and the second hydraulic push rod form a transmission mechanism, and the second hydraulic push rod and the mounting block form a telescopic structure.

[0009] Further preferably, the inner wall of the collection box is provided with a ramp.

[0010] Further preferably, the third hydraulic push rod, the first adjustment plate, the first bracket and the first rotating wheel constitute a lifting mechanism, and the fourth hydraulic push rod, the second adjustment plate, the second bracket and the second rotating wheel constitute a lifting mechanism, and the second motor and the second rotating wheel constitute a transmission mechanism.

[0011] Further preferably, the fifth hydraulic push rod and the third bracket form a telescopic mechanism.

[0012] Further preferably, an insert block is provided on the outer wall of the guide pin, and a slot having an internal dimension structure consistent with an external dimension structure of the insert block is provided on a surface of one side of the wire outlet.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the utility model, the design of a limiting component is adopted, and the first adjusting plate, the first bracket and the first rotating wheel can be lowered as a whole by the third hydraulic push rod to longitudinally limit one end of the wire, and the second adjusting plate, the second bracket and the second rotating wheel can be lowered as a whole by the fourth hydraulic push rod to longitudinally limit the other end of the wire, and the third brackets can be pushed closer together by the fifth hydraulic push rod, and the wire can be laterally limited by the third rotating wheel installed on the outer wall of the third bracket. By longitudinally limiting the two ends of the wire and laterally limiting the wire, the wire is more stable when moving and winding, and is not easy to deviate, thereby improving the production quality of the equipment.

[0015] The utility model adopts a design that is convenient for replacing the guide needle. An insert block is provided at one end of the guide needle, and a slot whose internal size structure is consistent with the insert block is opened on the inner wall of the wire outlet. The guide needle can be quickly connected, installed and disassembled with the wire outlet through the insert block and the slot, and the guide needle is quickly fixed by four groups of sixth hydraulic push rods installed on the inner wall of the annular block, which is convenient for users to quickly replace suitable guide needles according to production needs, effectively improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is an enlarged structural diagram of the winding assembly of the utility model;

[0018] Figure 3 This is an enlarged structural diagram of the limit assembly of the utility model;

[0019] Figure 4 It is a schematic diagram of the exploded and enlarged structure of the limit assembly of the utility model.

[0020] In the figure: 1, mounting base; 2, fixing block; 3, winding assembly; 301, first motor; 302, second hydraulic push rod; 303, mounting block; 304, baffle; 4, collecting box; 5, first hydraulic push rod; 6, operating table; 7, limiting assembly; 701, limiting rail; 702, first support block; 703, third hydraulic push rod; 704, first adjusting plate; 705, first bracket; 706, first rotating wheel; 707, second support block; 708, fourth hydraulic push rod; 709, second adjusting plate; 710, second bracket; 711, second rotating wheel; 712, second motor; 713, fifth hydraulic push rod; 714, third bracket; 715, third rotating wheel; 716, wire outlet; 717, guide pin; 718, sixth hydraulic push rod; 719, annular block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figures 1 to 4 The utility model provides a technical solution: a wire winding sleeve machine with replaceable guide needle, comprising a mounting base 1, a fixing block 2 is mounted on the top left surface of the mounting base 1, a winding assembly 3 is mounted on one side surface of the fixing block 2, a collecting box 4 is provided at the bottom of the winding assembly 3, a first hydraulic push rod 5 is mounted on the top right surface of the mounting base 1, an operating table 6 is mounted on the top of the first hydraulic push rod 5, and a limiting assembly 7 is mounted on the top surface of the operating table 6.

[0023] The winding assembly 3 includes a first motor 301 mounted on one side surface of the fixing block 2, a second hydraulic push rod 302 is mounted on the output end of the first motor 301, a mounting block 303 is mounted on one end of the second hydraulic push rod 302, and a baffle 304 is provided on the outside of the second hydraulic push rod 302.

[0024] The limiting assembly 7 includes a limiting rail 701 installed on the top surface of the operating table 6, a first supporting block 702 is installed on the right surface of the limiting rail 701, one end of a third hydraulic push rod 703 is installed on the top surface of the first supporting block 702, a first adjusting plate 704 is installed on the other end of the third hydraulic push rod 703, a first bracket 705 is installed on the bottom surface of the first adjusting plate 704, a first rotating wheel 706 is installed on the outer wall of the first bracket 705, a second supporting block 707 is installed on the left surface of the limiting rail 701, one end of a fourth hydraulic push rod 708 is installed on the top surface of the second supporting block 707, and a second adjusting plate 704 is installed on the other end of the fourth hydraulic push rod 708. The second adjusting plate 709 is provided with a second bracket 710 on the bottom surface, a second rotating wheel 711 is provided on the outer wall of the second bracket 710, a second motor 712 is provided on one end of the second rotating wheel 711, fifth hydraulic push rods 713 are provided on the two side surfaces of the limiting rail 701, a third bracket 714 is provided on one end of the fifth hydraulic push rod 713, a third rotating wheel 715 is provided on the outer wall of the third bracket 714, a wire outlet 716 is provided on one end of the limiting rail 701, a guide pin 717 is provided on the inner wall of the wire outlet 716, a sixth hydraulic push rod 718 is provided on the outside of the guide pin 717, and a ring block 719 is provided on the outer wall of the sixth hydraulic push rod 718.

[0025] In this embodiment, Figure 2As shown, the first motor 301 and the second hydraulic push rod 302 form a transmission mechanism, and the second hydraulic push rod 302 and the mounting block 303 form a telescopic structure; through this design, it is convenient for the user to install the pipe on the outer wall of the mounting block 303, and then start the first motor 301, the first motor 301 drives the second hydraulic push rod 302 to rotate, and at the same time start the second hydraulic push rod 302, the second hydraulic push rod 302 drives the mounting block 303 to reciprocate, thereby realizing the winding function of the pipe.

[0026] In this embodiment, Figure 2 As shown, the inner wall of the collection box 4 is provided with a ramp; through the telescopic mechanism, when the user completes winding the pipe, the second hydraulic push rod 302 can be started to drive the mounting block 303 to retract, and the pipe can be automatically unloaded through the baffle 304, and the pipe can enter the collection box 4 along the ramp.

[0027] In this embodiment, Figure 3 As shown, the third hydraulic push rod 703, the first adjustment plate 704, the first bracket 705 and the first rotating wheel 706 constitute a lifting mechanism, and the fourth hydraulic push rod 708, the second adjustment plate 709, the second bracket 710 and the second rotating wheel 711 constitute a lifting mechanism, and the second motor 712 and the second rotating wheel 711 constitute a transmission mechanism; through this design, it is convenient for the user to start the third hydraulic push rod 703, the third hydraulic push rod 703 will lower the first adjustment plate 704, the first bracket 705 and the first rotating wheel 706 as a whole, and one end of the wire rod is longitudinally limited, and then the fourth hydraulic push rod 708 can be started, the fourth hydraulic push rod 708 will lower the second adjustment plate 709, the second bracket 710 and the second rotating wheel 711 as a whole, and the other end of the wire rod can be longitudinally limited to prevent the wire rod from being offset during movement, and the second motor 712 can be started, and the second motor 712 drives the second rotating wheel 711 to rotate, thereby realizing the feeding of the wire rod.

[0028] In this embodiment, Figure 4 As shown, the fifth hydraulic push rod 713 and the third bracket 714 form a telescopic mechanism; through the telescopic mechanism, it is convenient for the user to start the fifth hydraulic push rod 713, and the fifth hydraulic push rod 713 pushes the third brackets 714 to move closer together. The third rotating wheel 715 installed on the outer wall of the third bracket 714 is used to limit the wire laterally to prevent the wire from shifting during movement, thereby improving the quality of winding.

[0029] In this embodiment, Figure 4As shown, an insert block is provided on the outer wall of the guide needle 717, and a slot whose internal dimension structure is consistent with the external dimension structure of the insert block is opened on the side surface of the outlet 716; through this design, it is convenient for the user to start the sixth hydraulic push rod 718 as needed to retract the sixth hydraulic push rod 718, and then quickly disassemble and install the guide needle 717 and the outlet 716 through the insert block and the slot.

[0030] The use method and advantages of the utility model: When the wire winding sleeve machine with replaceable guide needle is used, the working process is as follows:

[0031] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, firstly, the pipe is sleeved on the outer wall of the mounting block 303, and then the wire is passed through one end of the limiting rail 701 and out of the other end of the limiting rail 701, and then the third hydraulic push rod 703 is started, and the third hydraulic push rod 703 lowers the first adjustment plate 704, the first bracket 705 and the first rotating wheel 706 as a whole, and one end of the wire is longitudinally limited, and then the fourth hydraulic push rod 708 is started, and the fourth hydraulic push rod 708 lowers the second adjustment plate 709, the second bracket 710 and the second rotating wheel 711 as a whole, and the other end of the wire can be longitudinally limited, and then the second motor 712 is started, and the second motor 712 drives the second rotating wheel 711 to rotate, so as to realize the transmission of the wire, and the wire passes through the wire outlet 716 and the guide pin 717 in turn, and the wire is fixed to the outer wall of the pipe, and then the first motor 301 is started, and the first motor 301 The second hydraulic push rod 302 is driven to rotate, and the second hydraulic push rod 302 is started at the same time. The second hydraulic push rod 302 drives the mounting block 303 to reciprocate to realize the winding of the pipe. After the winding is completed, the excess wire is cut off, and the second hydraulic push rod 302 is started to drive the mounting block 303 to retract, and the pipe is automatically unloaded through the baffle 304. The pipe can enter the collection box 4 along the ramp, and the above operation can be repeated. If the guide needle 717 needs to be replaced, the sixth hydraulic push rod 718 can be started, the sixth hydraulic push rod 718 can be retracted, and then the guide needle 717 can be pulled out from the outlet 716, and then another suitable guide needle 717 can be taken, and the guide needle 717 can be quickly plugged in along the slot of the outlet 716, and then the sixth hydraulic push rod 718 can be started to extend the sixth hydraulic push rod 718 to quickly fix the guide needle 717.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A wire winding sleeve machine with replaceable guide pins, comprising a mounting base (1), characterized in that: A fixing block (2) is mounted on the left surface of the top of the mounting base (1), a winding assembly (3) is mounted on one side surface of the fixing block (2), a collecting box (4) is provided at the bottom of the winding assembly (3), a first hydraulic push rod (5) is mounted on the right surface of the top of the mounting base (1), an operating table (6) is mounted on the top of the first hydraulic push rod (5), and a limit position assembly (7) is mounted on the top surface of the operating table (6); The winding assembly (3) comprises a first motor (301) mounted on a side surface of a fixing block (2); a second hydraulic push rod (302) is mounted on an output end of the first motor (301); a mounting block (303) is mounted on one end of the second hydraulic push rod (302); and a baffle (304) is provided on the outside of the second hydraulic push rod (302); The limiting assembly (7) comprises a limiting rail (701) mounted on the top surface of the operating table (6); a first support block (702) is mounted on the right surface of the limiting rail (701); one end of a third hydraulic push rod (703) is mounted on the top surface of the first support block (702); a first adjusting plate (704) is mounted on the other end of the third hydraulic push rod (703); a first bracket (705) is mounted on the bottom surface of the first adjusting plate (704); a first rotating wheel (706) is mounted on the outer wall of the first bracket (705); a second support block (707) is mounted on the left surface of the limiting rail (701); one end of a fourth hydraulic push rod (708) is mounted on the top surface of the second support block (707); and the second adjusting plate (704) is mounted on the other end of the fourth hydraulic push rod (708). 09), a second bracket (710) is installed on the bottom surface of the second adjustment plate (709), a second rotating wheel (711) is installed on the outer wall of the second bracket (710), a second motor (712) is installed on one end of the second rotating wheel (711), a fifth hydraulic push rod (713) is installed on both side surfaces of the limiting rail (701), a third bracket (714) is installed on one end of the fifth hydraulic push rod (713), a third rotating wheel (715) is installed on the outer wall of the third bracket (714), a wire outlet (716) is installed on one end of the limiting rail (701), a guide pin (717) is installed on the inner wall of the wire outlet (716), a sixth hydraulic push rod (718) is provided on the outside of the guide pin (717), and a ring block (719) is installed on the outer wall of the sixth hydraulic push rod (718).

2. The wire winding sleeve machine for replaceable guide needle according to claim 1, characterized in that: The first motor (301) and the second hydraulic push rod (302) form a transmission mechanism, and the second hydraulic push rod (302) and the mounting block (303) form a telescopic structure.

3. The wire winding sleeve machine for replaceable guide needle according to claim 1, characterized in that: The inner wall of the collecting box (4) is provided with a ramp.

4. The wire winding sleeve machine for replaceable guide needle according to claim 1, characterized in that: The third hydraulic push rod (703) and the first adjustment plate (704), the first bracket (705) and the first rotating wheel (706) form a lifting mechanism, and the fourth hydraulic push rod (708) and the second adjustment plate (709), the second bracket (710) and the second rotating wheel (711) form a lifting mechanism, and the second motor (712) and the second rotating wheel (711) form a transmission mechanism.

5. The wire winding sleeve machine for replaceable guide needle according to claim 1, characterized in that: The fifth hydraulic push rod (713) and the third bracket (714) form a telescopic mechanism.

6. The wire winding sleeve machine for replaceable guide needle according to claim 1, characterized in that: An insert block is provided on the outer wall of the guide needle (717), and a slot having an internal dimension structure consistent with the external dimension structure of the insert block is provided on a surface of one side of the wire outlet (716).