Multifunctional equipment for integrated plant growing bowl production
By designing multi-functional equipment for the production of integrated planting bowls, integrating plate cutting mold sets, automatic sewing sets, hot melt connection sets and rapid molding support sets, the complex and cost-effective production process of planting bowls in the existing technology is solved, and an efficient and automated production process is achieved.
Patent Information
- Application Number
- CN202420576130.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-03-25
AI Technical Summary
In the prior art, the production process of planting bowls is complex and cumbersome, and lacks integrated production equipment and processes, resulting in large labor and cycle consumption and high cost.
A multi-functional equipment for the production of integrated planting bowls is designed, including a load table, plate cutting mold group, automatic sewing group, hot melt connection group and rapid forming support set. Through the coordinated work of these components, the process operation of plate forming, cutting, sewing, connection, combination and assembly of planting bowls is realized.
Through this multi-functional equipment, the production process of the planting bowl is simplified, manpower consumption and production cycle are reduced, production costs are reduced, and efficient and automated production of the planting bowl is achieved.
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Figure CN222814939U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of prefabricated equipment for producing planting pots, in particular to multifunctional equipment for producing integrated planting pots. Background Art
[0002] Planting pots refer to objects used to plant plants. They are mainly divided into degradable planting pots, detachable planting pots, and nutrient solution planting pots. In the preparation process of planting pots, the assembled materials mainly include non-woven fabrics and PVC screens of different mesh sizes. In the process of forming the planting pots, the process needs to go through the processes of "pattern making-cutting-sewing-connection-combination-supporting sleeve-assembly", and the process is complicated and tedious.
[0003] At present, there is no integrated production equipment and process for planting pot products. The current planting pots from cutting to sewing to combination and nesting to assembly take a long time and have a high cost. Utility Model Content
[0004] The purpose of the utility model is to provide a multifunctional equipment for producing an integrated planting pot to solve the above-mentioned problems existing in the prior art.
[0005] Technical solution: A multifunctional equipment for producing integrated planting pots, including a carrier platform with a predetermined working size and supporting force. It also includes four components: a pattern-making and cutting mold group, an automatic sewing group, a hot melt connection group and a rapid prototyping support sleeve group. The pattern-making and cutting mold group is placed on the working surface of the carrier platform, has a predetermined working area and elasticity, and can perform corresponding rubbing and cutting operations. The automatic sewing group is placed on the working surface of the carrier platform, and a predetermined working distance is left between it and the cutting mold group, so that corresponding sewing operations can be performed. The hot melt connection group is placed on the working surface of the carrier platform, and a predetermined working distance is left between it and the automatic sewing group, so that corresponding hot melt connection operations can be performed. The rapid prototyping support sleeve group is placed on the working surface of the carrier platform, and a predetermined working distance is left between it and the hot melt connection group, so that corresponding rotational molding operations can be performed.
[0006] In a further embodiment, the pattern-making and cutting mold includes two components: a rectangular pattern-making mold and a circular pattern-making mold. The rectangular pattern-making mold is placed on the working surface of the carrier platform, has a predetermined working size, and is composed of a rectangular template and a plurality of rectangular frame plates; the plurality of rectangular frame plates are sleeved outside the rectangular template, and the rectangular template and the plurality of rectangular frame plates have a predetermined elasticity, and can perform corresponding telescopic adjustment operations. The circular pattern-making mold is placed on the working surface of the carrier platform, with a predetermined working distance between it and the rectangular pattern-making mold, has a predetermined working size, and is composed of a circular template and a plurality of annular frame plates; the plurality of annular frame plates are sleeved outside the circular template, and the circular template and the plurality of annular frame plates have a predetermined elasticity, and can perform corresponding telescopic adjustment operations.
[0007] In a further embodiment, the automatic sewing group includes two components: a positioning support column and an adjustable sewing arm. The positioning support column is placed on the working surface of the bearing platform, has a predetermined working height and bending arc, and has a predetermined working distance with the pattern cutting die group, and can perform corresponding bearing and limiting operations. The adjustable sewing arm is movably connected to the positioning support column, has a predetermined working length, and can perform sliding adjustment operations within a predetermined range, and can perform corresponding sewing operations.
[0008] In a further embodiment, the hot melt connection group includes three components: an adjustment rail, an adjustment column and a hot melt plate. The adjustment rail is placed on the working surface of the support platform, and a predetermined working distance is left between the adjustment rail and the automatic sewing group, so that corresponding limiting and bearing operations can be performed. The adjustment column is slidably connected to the adjustment rail, has a predetermined working height and supporting force, and can perform corresponding sliding adjustment and bearing operations. The hot melt plate is connected to the adjustment column, has a predetermined working size, and has corresponding hot melt holes on the working surface, so that corresponding hot melt docking operations can be performed. The hot melt holes provided on the hot melt plate are non-closed through holes, and a baffle is slidably connected at the lower position of the working direction; the baffle is slidably connected to the hot melt plate, and a sliding adjustment operation within a predetermined range can be performed.
[0009] In a further embodiment, the quick-maturing forming support sleeve group includes two components: a rotating disk and a support sleeve group. The rotating disk is rotatably connected to the working surface of the supporting platform, and a predetermined working distance is left between the rotating disk and the hot melt connection group, so that all-round rotation adjustment operation can be performed. The support sleeve column is placed on the working surface of the rotating disk, has a predetermined working height and supporting force, and is multiple, and can be adjusted to the corresponding working position following the rotation of the rotating disk. A predetermined working distance is left between the multiple support sleeve columns.
[0010] In a further embodiment, the support platform is a multi-layer pull-out structure, which can be pulled out and adjusted within a predetermined range; and the pattern making and cutting mold group, the automatic sewing group, the hot melt connection group and the rapid prototyping support sleeve group are all multiple and symmetrically distributed on the working surface of the support platform.
[0011] Beneficial effects: The utility model relates to multifunctional equipment for the production of integrated planting pots, and relates to the field of prefabricated equipment for the production of planting pots, including a bearing platform with a predetermined working size and supporting force. It also includes a pattern-making and cutting mold group, an automatic sewing group, a hot melt connection group, and a rapid prototyping support sleeve group. The pattern-making and cutting mold group is placed on the working surface of the bearing platform, has a predetermined working area and elasticity, and can perform corresponding rubbing and cutting operations. The automatic sewing group is placed on the working surface of the bearing platform, and a predetermined working distance is left between the group and the cutting mold group, and corresponding sewing operations can be performed. The hot melt connection group is placed on the working surface of the bearing platform, and a predetermined working distance is left between the group and the automatic sewing group, and corresponding hot melt connection operations can be performed. The rapid prototyping support sleeve group is placed on the working surface of the bearing platform, and a predetermined working distance is left between the group and the hot melt connection group, and corresponding rotational molding operations can be performed. The present application integrates the processes of "pattern making - cutting - sewing - connection - combination - support sleeve - assembly" in the process of forming the planting pots by designing a multi-functional assembly line workbench, and performs process operations according to the process nodes. According to actual needs, various process flows required for the planting pot production process can be combined to form an integrated multi-functional workbench, which effectively solves the problems of long cycle and non-continuous operation in the actual planting pot production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is an overall schematic diagram of this application.
[0013] Figure 2 It is a schematic diagram of the pattern making and cutting die set described in this application.
[0014] Figure 3 Schematic diagram of the automatic sewing group described in the present application.
[0015] Figure 4 Schematic diagram of the hot melt connection group described in this application.
[0016] Figure 5 It is a schematic diagram of the rapid prototyping support sleeve group described in this application.
[0017] The reference numerals in the figure are: supporting platform 1, pattern making and cutting mold group 2, rectangular template 201, rectangular frame plate 202, circular template 203, annular frame plate 204, automatic sewing group 3, positioning support column 301, adjusting sewing arm 302, hot melt connection group 4, adjusting rail 401, adjusting column 402, hot melt plate 403, hot melt hole 404, rapid prototyping support sleeve group 5, rotating disk 501, support sleeve column 502. DETAILED DESCRIPTION
[0018] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.
[0019] Embodiment 1:
[0020] The multifunctional equipment for producing integrated planting pots proposed in this embodiment includes a carrier 1 with a predetermined operating size and supporting force. It also includes four components: a pattern-making and cutting mold group 2, an automatic sewing group 3, a hot melt connection group 4, and a rapid prototyping support sleeve group 5. The pattern-making and cutting mold group 2 is placed on the working surface of the carrier 1, has a predetermined working area and elasticity, and can perform corresponding rubbing and cutting operations. The automatic sewing group 3 is placed on the working surface of the carrier 1, and a predetermined working distance is left between it and the cutting mold group, and corresponding sewing operations can be performed. The hot melt connection group 4 is placed on the working surface of the carrier 1, and a predetermined working distance is left between it and the automatic sewing group 3, and corresponding hot melt connection operations can be performed. The rapid prototyping support sleeve group 5 is placed on the working surface of the carrier 1, and a predetermined working distance is left between it and the hot melt connection group 4, and corresponding rotational molding operations can be performed. The pattern-making and cutting mold includes two components: a rectangular pattern-making mold and a circular pattern-making mold. The rectangular pattern-making mold is placed on the working surface of the carrier 1, has a predetermined working size, and is composed of a rectangular template 201 and a plurality of rectangular frame plates 202; the plurality of rectangular frame plates 202 are sleeved outside the rectangular template 201, and the rectangular template 201 and the plurality of rectangular frame plates 202 have a predetermined elasticity, and can perform corresponding telescopic adjustment operations. The circular pattern-making mold is placed on the working surface of the carrier 1, with a predetermined working distance between it and the rectangular pattern-making mold, has a predetermined working size, and is composed of a circular template 203 and a plurality of annular frame plates 204; the plurality of annular frame plates 204 are sleeved outside the circular template 203, and the circular template 203 and the plurality of annular frame plates 204 have a predetermined elasticity, and can perform corresponding telescopic adjustment operations. In the later operation process, different shapes of molds can be selected according to the requirements of pattern-making of different specifications and sizes. And the number of molds for synchronous telescopic adjustment operations can be adjusted independently according to different required sizes. That is, in the later operation process, the rectangular template 201 or the circular template 203 is first stretched and raised and adjusted, and then the number of stretching and raising adjustments of the rectangular frame plate 202 or the annular frame plate 204 placed on the outer layer is adjusted according to the needs, and then the non-woven fabric block material is placed on the corresponding mold, and the size mark can be quickly printed on the whole piece of non-woven fabric material, and the framing and cutting operation can be performed according to the lifting structure. The rectangular pattern making mold and the circular pattern making mold constitute the main components of the shape of the planting pot material. The automatic sewing group 3 includes two components: a positioning support column 301 and an adjusting sewing arm 302. The positioning support column 301 is placed on the working surface of the supporting platform 1, has a predetermined working height and bending curvature, and has a predetermined working distance with the pattern making and cutting mold group 2, and can perform corresponding bearing and limiting operations.The adjusting sewing arm 302 is movably connected to the positioning support column 301, has a predetermined operating length, and can be adjusted within a predetermined range of sliding operation, and can perform corresponding sewing operations. In a further preferred embodiment, the adjusting sewing arm 302 is connected to the positioning support column 301 by a locking position, and in the later operation process, the sewing needle can be replaced by adjusting the upper and lower locking positions of the adjusting sewing arm 302 to adapt to non-woven fabric cutting blocks of different thicknesses. And further arranging an automatic alignment adjustment sewing needle can effectively improve the sewing efficiency of non-woven fabric cutting blocks, which is a prior art and will not be described in detail in this application.
[0021] Embodiment 2:
[0022] On the basis of the first embodiment, the hot melt connection group 4 includes three components: an adjustment rail 401, an adjustment column 402 and a hot melt plate 403. The adjustment rail 401 is placed on the working surface of the support platform 1, and a predetermined working distance is left between the adjustment rail 401 and the automatic sewing group 3, so that corresponding limiting and bearing operations can be performed. The adjustment column 402 is slidably connected to the adjustment rail 401, has a predetermined working height and supporting force, and can perform corresponding sliding adjustment and bearing operations. The hot melt plate 403 is connected to the adjustment column 402, has a predetermined working size, and is provided with corresponding hot melt holes 404 on the working surface, so that corresponding hot melt docking operations can be performed. The hot melt holes 404 provided on the hot melt plate 403 are non-closed through holes, and a baffle is slidably connected at the lower position of the working direction; the baffle is slidably connected to the hot melt plate 403, and a sliding adjustment operation within a predetermined range can be performed. In the later operation process, the hot melt plate 403 can be driven to adjust the corresponding working position as a whole by sliding the adjustment column 402 along the working surface of the adjustment rail 401. When it is necessary to hot-melt the PVC mesh hoop reinforcement, it is only necessary to connect the two ends of the PVC mesh hoop reinforcement through the two sides of the hot melt hole 404 provided on the hot melt plate 403 to the hot melt hole 404, so that the two ends of the PVC mesh hoop reinforcement are connected, and then the hot melt plate 403 is started to perform corresponding heating treatment, and then the seams enclosed by the PVC mesh can be dissolved and connected by the heating principle, and finally a closed cylindrical hoop reinforcement is formed. When the formed cylindrical hoop reinforcement needs to be taken out, it is only necessary to slide the baffle to one side to expose the unclosed end of the hot melt hole 404, and the cylindrical hoop reinforcement can be taken out. In a further preferred embodiment, the baffle has a predetermined bending curvature and is adapted to the hot melt hole 404. The quick-maturing forming support sleeve group includes two components: a rotating disk 501 and a support sleeve group. The rotating disk 501 is rotatably connected to the working surface of the supporting platform 1, and a predetermined working distance is left between the rotating disk 501 and the hot melt connection group 4, so that all-round rotation adjustment operation can be performed. The support sleeve column 502 is placed on the working surface of the rotating disk 501, has a predetermined working height and supporting force, and is multiple, and can be adjusted to the corresponding working position following the rotation of the rotating disk 501. A predetermined working distance is left between the multiple support sleeve columns 502. In the later operation process, the port of the sewn non-woven bag can be put on the top of the multiple support sleeve columns 502, and then the rotating disk 501 is started to rotate. The sewn non-woven bag can be quickly opened by adjusting the rotating disk 501 and the inertia effect, and then the PVC hoop reinforcement net can be put on the outside of the opened non-woven bag, and the gravity effect is used to make the non-woven bag quickly support and put into the PVC hoop reinforcement net to form a completed planting pot container.The support platform 1 is a multi-layer pull-out structure, which can be pulled out and adjusted within a predetermined range; and the pattern cutting mold group 2, the automatic sewing group 3, the hot melt connection group 4 and the rapid prototyping support sleeve group 5 are all multiple and symmetrically distributed on the working surface of the support platform 1, and multiple groups can be operated synchronously, effectively improving the overall working efficiency. In the later operation process, the size of the support platform 1 can be pulled out and adjusted according to needs to meet different working requirements. The specific pulling and pulling structure can refer to any sliding laminated extension structure in the prior art, so that the length and width of the support platform 1 can be flexibly adjusted. This is a prior art and will not be described in detail in this application. Each component in this application can be driven by a corresponding motor. This is a prior art and will not be described in detail in this application.
[0023] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be interpreted as limiting the present invention itself. Various changes can be made to it in form and detail without departing from the spirit and scope of the present invention defined in the appended claims.
Claims
1. A multifunctional device for producing integrated planting pots, comprising a bearing platform with predetermined working dimensions and supporting force, characterized in that include: The pattern making and cutting die set is placed on the working surface of the carrying platform, has a predetermined working area and elasticity, and can perform corresponding rubbing and cutting operations; An automatic sewing group is placed on the working surface of the carrier platform and has a predetermined working distance with the cutting die group, so as to perform corresponding sewing operations; A hot melt connection group is placed on the working surface of the carrier platform and has a predetermined working distance with the automatic sewing group, so as to perform corresponding hot melt connection operations; The rapid prototyping support sleeve group is placed on the working surface of the bearing platform and has a predetermined working distance with the hot melt connection group, so that corresponding rotational molding operations can be performed.
2. The multifunctional integrated plant pot production device according to claim 1, characterized in that: The pattern making and cutting die set comprises: A rectangular pattern making mold is placed on the working surface of the carrier platform, has a predetermined working size, and is composed of a rectangular template and a plurality of rectangular frame plates; the plurality of rectangular frame plates are sleeved outside the rectangular template, and the rectangular template and the plurality of rectangular frame plates have a predetermined elasticity and can perform corresponding elastic adjustment operations; The circular pattern-making mold is placed on the working surface of the supporting platform, with a predetermined working distance between it and the rectangular pattern-making mold, has a predetermined working size, and is composed of a circular template and a plurality of annular frame plates; the plurality of annular frame plates are sleeved on the outside of the circular template, and the circular template and the plurality of annular frame plates have a predetermined telescopic property, and can perform corresponding telescopic adjustment operations.
3. The multifunctional equipment for producing integrated planting pots according to claim 2, characterized in that: The automatic sewing group comprises: A positioning support column is placed on the working surface of the bearing platform, has a predetermined working height and bending arc, and has a predetermined working distance with the pattern making and cutting die set, so as to perform corresponding bearing and limiting operations; The adjusting sewing arm is movably connected with the positioning support column, has a predetermined operating length, and can perform sliding adjustment operations within a predetermined range to perform corresponding sewing operations.
4. The multifunctional equipment for producing integrated planting pots according to claim 2, characterized in that: The hot melt connection group comprises: The adjusting rail is placed on the working surface of the carrying platform and has a predetermined working distance with the automatic sewing group, so as to perform corresponding limiting and carrying operations; An adjustment column is slidably connected to the adjustment rail, has a predetermined operating height and supporting force, and can perform corresponding sliding adjustment and load-bearing operations; A hot melt plate, connected to the adjusting column, has a predetermined working size, and a working surface is provided with corresponding hot melt holes, which can perform corresponding hot melt butt welding operations; The hot melt hole provided on the hot melt plate is an unclosed through hole, and a baffle is slidably connected at a lower position in the operation direction; the baffle is slidably connected to the hot melt plate, and can perform sliding adjustment operations within a predetermined range.
5. The multifunctional equipment for producing integrated planting pots according to claim 2, characterized in that: The rapid prototyping support set comprises: A rotating disk is rotatably connected to the working surface of the bearing platform and has a predetermined working distance with the hot melt connection group, so that it can perform all-round rotation adjustment operation; A support sleeve column is placed on the working surface of the rotating disk, has a predetermined working height and supporting force, and is in multiple numbers, and can be adjusted to a corresponding working position following the rotation of the rotating disk; A predetermined working distance is left between the plurality of support sleeve columns.
6. The multifunctional integrated plant pot production device according to claim 1, characterized in that: The support platform is a multi-layer pull-out structure, which can be pulled out and adjusted within a predetermined range; and the pattern-making and cutting mold group, the automatic sewing group, the hot melt connection group and the rapid prototyping support sleeve group are all multiple and symmetrically distributed on the working surface of the support platform.