Intelligently-controlled comprehensive green-making machine for tea leaves

By designing an intelligently controlled tea comprehensive greening machine, the drum, guide plate and transportation device are used to realize the automatic greening and drying of tea, which solves the problems of low production efficiency and high labor intensity caused by manual collection and handling in the existing technology, and improves the efficiency and automation of greening of tea.

CN222815223UActive Publication Date: 2025-05-02FUJIAN JIAYOU TEA MACHINERY INTELLIGENT TECH
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Patent Information

Application Number
CN202421823888.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-02
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing tea greening machine requires manual collection and transportation of tea that has been sunburned, resulting in low production efficiency and high labor intensity.

Method used

An intelligently controlled tea integrated greening machine is designed, using components such as rollers, guide plates, transportation devices and drying belts. Through the automated greening and drying process, the tea is not transported without manual transportation.

Benefits of technology

Through automated processing, manual labor is saved, the efficiency of making tea green is improved, the tea is evenly dried and tea damage caused by equipment vibration is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea leaf instruments, and provides an intelligent control comprehensive green-making machine for tea leaves. Comprising a machine frame, a roller arranged on the machine frame, a driving device arranged on the machine frame and used for driving the roller to rotate, an airing belt arranged on the machine frame, a first motor used for driving the airing belt to conduct conveying, a material guiding plate arranged between the discharging end of the airing belt and the roller, and a conveying device arranged between the roller and the feeding end of the airing belt. The driving device comprises a second motor arranged on the machine frame, a chain arranged at the output end of the motor, a transmission wheel connected to the other end of the chain, at least two supports arranged on the machine frame and idler wheels arranged on the supports, one idler wheel is connected with a rotating shaft, the other end of the rotating shaft is connected to the transmission wheel, the idler wheels abut against the rollers, and the rollers abut against the rollers. And the roller rotates to drive the roller to rotate. The tea green-making machine does not need to transfer tea manually, labor is saved, efficiency is improved, and the technical problem that an existing tea green-making machine is low in production efficiency is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea machinery, in particular to an intelligently controlled comprehensive tea-making machine. Background Art

[0002] The tea-making process consists of two processes, shaking and air-drying, which are repeated alternately. During the shaking process, the tea leaves are required to collide with each other, and the cell tissue at the edge of the leaves is damaged to produce enzymatic browning. The shaking time is 3 to 5 minutes, and then the air-drying process is started. Air-drying is also called standing, waiting for green, and spreading green. After a period of air-drying, the tea leaves are shaken again, and then air-dried. It takes 5 to 7 times of shaking and air-drying. The existing equipment requires manual collection of the sun-dried tea leaves and transporting them to the shaking device, which has a high labor intensity and reduces the efficiency of production and processing. Utility Model Content

[0003] Therefore, in view of the above problems, the utility model proposes an intelligent control tea comprehensive green making machine, which solves the technical problem of low production efficiency of existing tea green making machines.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The invention discloses an intelligently controlled comprehensive tea-making machine, comprising a frame, a roller arranged on the frame, a driving device arranged on the frame for driving the roller to rotate, a drying belt arranged on the frame, a first motor for driving the drying belt to transmit, a material guide plate arranged between the discharge end of the drying belt and the roller, and a transportation device arranged between the roller and the feed end of the drying belt, wherein the driving device comprises a second motor arranged on the frame, a chain arranged at the output end of the motor, a transmission wheel connected to the other end of the chain, at least two brackets arranged on the frame, and a roller arranged on the bracket, wherein one of the rollers is connected to a rotating shaft, and the other end of the rotating shaft is connected to the transmission wheel, and the roller abuts against the roller, and the rotation of the roller can drive the roller to rotate.

[0006] Further:

[0007] The roller is provided with a through opening and a cover plate covering the through opening, and the through opening is the feeding end and the discharging end of the roller.

[0008] The frame is provided with baffles extending upwards on both sides of the drying belt.

[0009] A flattening device is arranged between the two baffles, and the flattening device comprises a rotating rod passing through the two baffles, bristles arranged on the surface of the rotating rod, and a third motor driving the rotating rod to rotate.

[0010] A plurality of heating tubes are arranged between the two baffles.

[0011] The outer wall of the drum is provided with at least two limiting rings, and the roller is located between the two limiting rings.

[0012] The number of the brackets is four, the number of the rollers is four, and every two brackets form a group, which are respectively located at two ends of the roller, and the two groups of rollers are connected by at least one transmission rod.

[0013] A heating rod is arranged in the drum.

[0014] The transport device is a hoist.

[0015] By adopting the above technical solution, the beneficial effects of the utility model are:

[0016] The utility model can put the tea leaves which have been dried into the drum along the material guide plate for shaking, and then transport the tea leaves which have been shaken in the drum to the drying belt for drying through the transportation device, and the cycle is repeated, and there is no need to manually transport the tea leaves, which saves labor and improves the efficiency of drying. At the same time, the rotation of the roller drives the rotation of the drum, which can disperse the weight of the drum, making the drum more stable during the rotation process, which is beneficial to improving the operation efficiency of the drum and reducing the damage of tea leaves caused by equipment vibration. The structure of the driving device drives the rotation of other rollers through one roller, which can improve the efficiency of energy transmission and reduce equipment cost; further, the baffle is used to prevent the tea leaves from falling outside the drying belt, and the paving device is used to spread the tea leaves on the surface of the drying belt, so as to ensure that the tea leaves are dried more evenly; further, when the sun is not out, the heating tube can be used to dry the tea leaves; further, the roller is restricted between the two limit rings to fix the drum to prevent the drum from deflecting; further, the rollers at both ends of the drum are rotated at the same time through the transmission rod, so that the drum is more stable when rotating, and vibration and shaking are reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of a partial structure of the utility model

[0019] Figure 3 is a side view of the drum and drive;

[0020] Figure 4 This is a schematic diagram of the structure of the roller

[0021] Figure 5 It is a structural schematic diagram of a drying net;

[0022] Figure 6 It is a schematic diagram of the structure of the drying net and the paving device from a top-down perspective;

[0023] Figure 7It is a schematic diagram of the structure of the drive device.

[0024] In the figure: 1. frame; 2. roller; 3. driving device; 4. drying belt; 41. first motor; 5. guide plate; 6. transportation device; 31. second motor; 32. chain; 33. transmission wheel; 34. bracket; 35. roller; 36. rotating shaft; 21. opening; 22. cover plate; 23. limiting ring; 37. transmission rod; 24. heating rod; 42. baffle; 43. heating tube; 7. paving device; 71. rotating rod; 72. third motor; 73. brush. DETAILED DESCRIPTION

[0025] The utility model is now further described in conjunction with the accompanying drawings and specific implementation methods.

[0026] refer to Figures 1 to 7 The utility model provides an intelligent controlled comprehensive tea making machine, comprising a frame 1, a roller 2 arranged on the frame 1, a driving device 3 arranged on the frame 1 for driving the roller 2 to rotate, a drying belt 4 arranged on the frame 1, a first motor 41 for driving the drying belt 4 to transport, a guide plate 5 arranged between the discharge end of the drying belt 4 and the roller 2, and a transport device 6 arranged between the roller 2 and the feed end of the drying belt 4. The roller 2 is provided with a through opening 21 and a cover plate 22 covering the through opening 21, and the through opening 21 is the feed end and the discharge end of the roller 2. The outer wall of the roller 2 is provided with four limiting rings 23, and each two limiting rings 23 form a group, and the roller 35 abuts between the two limiting rings 23. A heating rod 24 is provided inside the roller 2.

[0027] The driving device 3 includes a second motor 31 disposed on the frame 1, a chain 32 disposed at the output end of the motor, a transmission wheel 33 connected to the other end of the chain 32, four brackets 34 disposed on the frame 1, and rollers 35 disposed on the brackets 34, with two brackets 34 forming a group, and two groups of brackets 34 being respectively located at both ends of the drum 2, one of the rollers 35 being connected to a rotating shaft 36, and the other end of the rotating shaft 36 being connected to the transmission wheel 33, the roller 35 being against the drum 2, and the rotation of the roller 35 can drive the drum 2 to rotate. The two groups of rollers 35 are connected by a transmission rod 37.

[0028] The frame 1 is provided with baffles 42 extending upwards on both sides of the drying belt 4, and a paving device 7 is provided between the two baffles 42. The paving device 7 includes a rotating rod 71 passing through the two baffles 42, a third motor 72 driving the rotating shaft 36 to rotate, and bristles 73 provided on the surface of the rotating shaft 36. A plurality of heating tubes 43 are provided between the two baffles 42.

[0029] The above-mentioned transport device 6 is a hoist or a conveyor belt, which is specifically configured according to the actual situation.

[0030] The cover plate 22 and the cover cap may be connected by rotation, snap connection or other methods, depending on the specific situation.

[0031] The above-mentioned paving device 7 may also not be provided, and may be provided according to specific circumstances.

[0032] The heating tube 43 may not be provided, and may be provided according to specific circumstances.

[0033] The above-mentioned limiting ring 23 may also not be provided, and may be provided according to specific circumstances.

[0034] The number of the brackets 34 and the rollers 35 can be two, four, six or even more, depending on the specific situation.

[0035] The number of the transmission rods 37 may also be two, which is set according to specific circumstances.

[0036] The working mode of the utility model is:

[0037] When in use, spread the tea leaves on the drying belt 4. After drying, start the first motor 41, the tea leaves enter the drum 2 along the guide plate 5, cover the cover plate 22, start the second motor 31 to rotate the roller 35, drive the drum 2 to rotate, and shake the tea leaves in the drum 2. After shaking, open the cover plate 22, the tea leaves fall into the transportation device 6, and the transportation device 6 transports the tea leaves to the drying belt 4 again. The tea leaves are spread on the drying belt 4 for drying through the paving device 7, and the cycle is repeated. There is no need for frequent manual operation, the degree of automation is high, and the operation is convenient and fast.

[0038] Although the present invention has been specifically demonstrated and described in conjunction with the preferred embodiments, those skilled in the art should understand that various changes may be made to the present invention in form and detail without departing from the spirit and scope of the present invention as defined in the appended claims, all of which are within the scope of protection of the present invention.

Claims

1. An intelligent control tea comprehensive greening machine, characterized by: It includes a frame, a roller arranged on the frame, a driving device arranged on the frame for driving the roller to rotate, a drying belt arranged on the frame, a first motor for driving the drying belt to transport, a guide plate arranged between the discharge end of the drying belt and the roller, and a transportation device arranged between the roller and the feed end of the drying belt, the driving device includes a second motor arranged on the frame, a chain arranged at the output end of the motor, a transmission wheel connected to the other end of the chain, at least two brackets arranged on the frame, and a roller arranged on the bracket, one of the rollers is connected to a rotating shaft, the other end of the rotating shaft is connected to the transmission wheel, the roller abuts against the roller, and the rotation of the roller can drive the roller to rotate.

2. The intelligent control comprehensive tea making machine according to claim 1, characterized in that: The roller is provided with a through opening and a cover plate covering the through opening, and the through opening is the feeding end and the discharging end of the roller.

3. The intelligent control comprehensive tea making machine according to claim 1, characterized in that: The frame is provided with baffles extending upwards on both sides of the drying belt.

4. The intelligent controlled comprehensive tea making machine according to claim 3, characterized in that: A flattening device is arranged between the two baffles, and the flattening device comprises a rotating rod passing through the two baffles, bristles arranged on the surface of the rotating rod, and a third motor driving the rotating rod to rotate.

5. The intelligent controlled comprehensive tea-making machine according to claim 3, characterized in that: A plurality of heating tubes are arranged between the two baffles.

6. The intelligent controlled comprehensive tea making machine according to claim 1, characterized in that: The outer wall of the drum is provided with at least two limiting rings, and the roller is located between the two limiting rings.

7. The intelligent controlled comprehensive tea making machine according to claim 1, characterized in that: The number of the brackets is four, the number of the rollers is four, and every two brackets form a group, which are respectively located at two ends of the roller, and the two groups of rollers are connected by at least one transmission rod.

8. The intelligent controlled comprehensive tea making machine according to claim 1, characterized in that: A heating rod is arranged in the drum.

9. The intelligent controlled comprehensive tea making machine according to claim 1, characterized in that: The transport device is a hoist.