Maintainer for biological sterilization
By designing a maintainer for biosterilization, using a concentric and alternately arranged spiral runner and winding steel plate structure, the existing temperature maintenance unit has solved the problems of large area, large resistance and low efficiency, and the material stability and conveying efficiency have been improved.
Patent Information
- Application Number
- CN202421621054.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing temperature maintenance unit has problems such as large area, large fluid resistance and low transportation efficiency during continuous sterilization in biofermentation.
A maintainer for biosterilization is designed, using a concentric and alternately arranged first and second spiral runners, combined with winding steel plates and partitions, to form a double helix structure to improve material stability and conveying efficiency.
With a small footprint, the extension of the material travel path is achieved, the resistance of the material during the flow process is reduced, the stability and conveying efficiency of the material are improved, and the possibility of temperature reduction is reduced.
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Figure CN222816103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biological continuous sterilization, in particular to a maintainer used for biological sterilization. Background Art
[0002] In the field of biological fermentation, medium-temperature, high-temperature and ultra-high-temperature continuous sterilization is required. A temperature maintenance unit is usually required in the process of continuous sterilization. The existing temperature maintenance units are generally tubular, which have the disadvantages of large footprint, large fluid resistance and low transportation efficiency. Utility Model Content
[0003] The utility model aims to provide a maintainer for biological sterilization, which can reduce the occupied area, reduce the fluid resistance and improve the conveying efficiency.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A holder for biological sterilization, comprising:
[0006] A material inlet; a material outlet; a spiral retainer having a first spiral flow channel and a second spiral flow channel, the first spiral flow channel and the second spiral flow channel are concentric and alternately arranged in sequence, the first spiral flow channel has a first inlet and a first outlet, the second spiral flow channel has a second inlet and a second outlet, a partition section is provided between the first outlet and the second inlet, the partition section is provided with a flow hole, the material inlet is communicated with the first inlet, and the material outlet is communicated with the second outlet.
[0007] Preferably, the spiral maintainer includes a wound steel plate, the wound steel plate includes a first winding section and a second winding section, one end of the first winding section in the length direction is connected to the first side of the partition section, the first winding section is spirally wound around the partition section, one end of the second winding section in the length direction is connected to the second side of the partition section relative to the first side, the second winding section is spirally wound around the partition section, and the winding direction of the second winding section is in the same direction as the winding direction of the first winding section.
[0008] Preferably, a plurality of flow holes are provided on the partition segment, the cross-sectional area of the first spiral flow channel is equal to the cross-sectional area of the second spiral flow channel, and the sum of the cross-sectional areas of the plurality of flow holes is equal to the cross-sectional area of the second spiral flow channel.
[0009] Preferably, a plurality of supporting members are respectively disposed in the first spiral flow channel and the second spiral flow channel, and the plurality of supporting members are distributed in a lattice.
[0010] Preferably, the material outlet includes a first extension channel and a discharge pipe, one side of the first extension channel is connected to the second outlet, and the discharge pipe is connected to a side of the first extension channel away from the second outlet; the material inlet includes a second extension channel and a feed pipe, one side of the second extension channel is connected to the first inlet, and the feed pipe is connected to a side of the second extension channel away from the first inlet.
[0011] Preferably, the first extension channel smoothly transitions between the inner side wall of the spiral retainer and the inner side wall of the end of the second winding section; the second extension channel smoothly transitions between the inner side wall of the spiral retainer and the inner side wall of the end of the first winding section.
[0012] Compared with the prior art, the above technical solution has the following beneficial technical effects:
[0013] 1. The first spiral flow channel and the second spiral flow channel are concentrically arranged, and the two spiral flow channels can realize a longer material travel path while occupying a small area. At the same time, the first spiral flow channel and the second spiral flow channel are both spiral structures, so the resistance encountered by the material during the flow process is small, which reduces the possibility of the material being impacted and improves the stability of the material during the movement process.
[0014] 2. The first spiral flow channel and the second spiral flow channel are alternately arranged, and the flow direction of the material in the first spiral flow channel is opposite to the flow direction of the material in the second spiral flow channel. Therefore, the material entering first can complement the temperature of the material entering later, thereby reducing the possibility of a decrease in the material temperature.
[0015] 3. The setting of the separation section can, on the one hand, enable the spiral retainer to form a double helix structure having a first spiral flow channel and a second spiral flow channel with only one winding, and on the other hand, can form a barrier at the intersection of the first spiral flow channel and the second spiral flow channel to reduce the possibility of turbulence and impact of the material at the intersection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without paying any creative work.
[0017] Figure 1 is a side view of a spiral retainer.
[0018] Figure 2 It is a manifestation Figure 1 Section view of the AA plane.
[0019] Figure 3 It is a structural diagram showing the front side of the steel plate.
[0020] Figure 4 It is a schematic diagram showing the structure of the reverse side of the steel plate.
[0021] Figure 5 It is a schematic diagram showing the structure of the steel plate.
[0022] Explanation of the reference numerals: 1. material inlet; 101. second extension channel; 102. feed pipe; 2. material outlet; 201. first extension channel; 202. discharge pipe; 3. spiral maintainer; 301. first spiral flow channel; 3011. first inlet; 3012. first outlet; 302. second spiral flow channel; 3021. second inlet; 3022. second outlet; 303. partition section; 3031. flow hole; 3032. first side; 3033. second side; 304. first winding section; 305. second winding section; 4. support member; 5. steel plate. DETAILED DESCRIPTION
[0023] The utility model discloses a maintainer for biological sterilization, wherein a first spiral flow channel and a second spiral flow channel are concentrically arranged, and the two spiral flow channels can realize a longer material travel path while occupying a small area. At the same time, the first spiral flow channel and the second spiral flow channel are both spiral structures, so the resistance to the material during the flow process is small, the possibility of the material being impacted is reduced, and the stability of the material during the travel process is improved.
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 and Figure 2 The maintainer for biological sterilization of the utility model comprises a material inlet 1, a material outlet 2, and a spiral maintainer 3.
[0026] See also Figure 1-Figure 3In this embodiment, the spiral retainer 3 has a first spiral channel 301 and a second spiral channel 302, and the first spiral channel 301 and the second spiral channel 302 are concentric and alternately arranged in sequence. The first spiral channel 301 has a first inlet 3011 and a first outlet 3012, and the second spiral channel 302 has a second inlet 3021 and a second outlet 3022. A partition section 303 is provided between the first outlet 3012 and the second inlet 3021, and a flow hole 3031 is provided on the partition section 303. The first outlet 3012 and the second inlet 3021 are connected through the flow hole 3031. The material inlet 1 is connected to the first inlet 3011, and the material outlet 2 is connected to the second outlet 3022.
[0027] See also Figure 3-Figure 5 In this embodiment, the spiral maintainer 3 includes a wound steel plate 5 , and the wound steel plate 5 includes a first winding section 304 , a partition section 303 , and a second winding section 305 .
[0028] See also Figure 3-Figure 5 The two sides of the partition section 303 in the length direction are respectively the first side 3032 and the second side 3033, the first side 3032 and the second side 3033 are arranged opposite to each other, and the lengths of the first side 3032 and the second side 3033 are equal. The length of one end of the first winding section 304 in the length direction is equal to the length of the first side 3032, and the length of one end of the second winding section 305 in the length direction is equal to the length of the second side 3033.
[0029] See also Figure 3-Figure 5 One end of the first winding section 304 in the length direction is connected to the first side edge 3032 of the partition section 303, and the first winding section 304 is spirally wound around the partition section 303 outside the partition section 303. One end of the second winding section 305 in the length direction is connected to the second side edge 3033 of the partition section 303, and the second winding section 305 is spirally wound around the partition section 303 outside the partition section 303, and the winding direction of the second winding section 305 is the same as the winding direction of the first winding section 304.
[0030] See also Figure 3-Figure 5 In this embodiment, the first winding section 304, the partition section 303, and the second winding section 305 are a flat steel plate 5 before winding. After the steel plate 5 is bent, the first winding section 304, the partition section 303, and the second winding section 305 are formed. Specifically, the bending process of the steel plate 5 is as follows:
[0031] S1. Bend the steel plate 5 for the first time at the middle position in the length direction of the steel plate 5 so that the steel plate 5 forms a first winding section 304 and a section to be bent, and the section to be bent and the first winding section 304 are perpendicular to each other.
[0032] S2. Bend the section to be bent for the second time, so that the section to be bent forms a partition section 303 and a second winding section 305, the partition section 303 is perpendicular to the first winding section 304 and the second winding section 305, and the first winding section 304 is located on one side of the partition section 303, and the second winding section 305 is located on the other side of the partition section 303, that is, the first winding section 304 and the second winding section 305 extend in opposite directions on both sides of the partition section 303.
[0033] S3. Use a bending machine to apply torque at the center line of the partition segment 303 in the width direction, so that the partition segment 303 drives the first winding segment 304 and the second winding segment 305 to wind in the same direction, thereby forming the spiral retainer 3.
[0034] See also Figure 2 , wherein the area formed between the starting part of the first winding section 304 and the partition section 303 during the winding process is the first outlet 3012, and the area formed between the starting part of the second winding section 305 and the partition section 303 during the winding process is the second inlet 3021. Moreover, after the winding is completed, the area between the inner side wall of the first winding section 304 and the outer side wall of the second winding section 305 is the first spiral flow channel 301, and the area between the outer side wall of the first winding section 304 and the inner side wall of the second winding section 305 is the second spiral flow channel 302. The area formed between the inner side wall of the end of the first winding section 304 and the outer side wall of the second winding section 305 is the first inlet 3011, and the area formed between the inner side wall of the end of the second winding section 305 and the outer side wall of the first winding section 304 is the second outlet 3022.
[0035] After the winding is completed, the two axial end faces of the spiral retainer 3 are sealed respectively, that is, sealing fillers (not shown in the figure) are respectively filled in the openings of each spiral flow channel on the two axial end faces of the spiral retainer 3, and then welding is performed on the sealing fillers to fill the openings of each spiral flow channel with solder, thereby achieving sealing, and welding a first sealing plate (not shown in the figure) at the two ports of the first outlet 3012 for sealing, and welding a second sealing plate (not shown in the figure) at the two ports of the second inlet 3021 for sealing.
[0036] See also Figure 3-Figure 5In this embodiment, a plurality of support members 4 are respectively provided in the first spiral flow channel 301 and the second spiral flow channel 302, and the plurality of support members 4 are distributed in a dot matrix. One end of the support member 4 is fixedly connected to the first winding section 304 or the second winding section 305, so that the support member 4 is fixed in the first spiral flow channel 301 and the second spiral flow channel 302. The support member 4 can limit the flow channel spacing between the first spiral flow channel 301 and the second spiral flow channel 302, so that the cross-sectional area of the flow channel portion of the first spiral flow channel 301 excluding the first outlet 3012 and the cross-sectional area of the flow channel portion of the second spiral flow channel 302 excluding the second inlet 3021 are equal.
[0037] See also Figure 3-Figure 5 It should be noted that the support member 4 is fixedly connected to the steel plate 5 in advance, that is, before the steel plate 5 is bent and wound, one end of the support member 4 is fixedly connected to the steel plate 5, and the other end extends in a direction away from the steel plate 5. Specifically, the support members 4 are welded on the first winding section 304 and located on the front side of the steel plate 5 and on the second winding section 305 and located on the back side of the steel plate 5, respectively. The support members 4 are distributed in a dot matrix on each plate surface of the steel plate 5. When winding, the first spiral flow channel 301 and the second spiral flow channel 302 with a certain flow channel spacing can be formed by the restriction of the support members 4.
[0038] See also Figure 3-Figure 5 In this embodiment, a plurality of flow holes 3031 are provided on the partition section 303, and the flow holes 3031 penetrate the partition section 303. The plurality of flow holes 3031 are used to connect the first outlet 3012 of the first spiral flow channel 301 with the second inlet 3021 of the second spiral flow channel 302. The sum of the cross-sectional areas of the plurality of flow holes 3031 is equal to the cross-sectional area of the flow channel portion of the second spiral flow channel 302 excluding the second inlet 3021. With such a configuration, the speed at which the material enters the second spiral flow channel 302 from the first spiral flow channel 301 and the change in the flow rate per unit time are small, thereby improving the stability of the material flow.
[0039] See also Figure 2 In this embodiment, the material outlet 2 includes a first extension channel 201 and a discharge pipe 202. One side of the first extension channel 201 is connected to the second outlet 3022, and the discharge pipe 202 is connected to the side of the first extension channel 201 away from the second outlet 3022. In order to improve the smoothness of the material outflow, the first extension channel 201 smoothly transitions between the inner side wall of the spiral retainer 3 and the inner side wall of the end of the second winding section 305, and the first extension channel 201 and the second winding section 305 are integrally formed, that is, the first extension channel 201 is also a part of the above-mentioned steel plate 5.
[0040] See also Figure 1 and Figure 2, reserve the length of the first extension channel 201 at the end of the second winding section 305, and then bend both sides of the reserved steel plate 5 so that the bent part fits the outer wall of the spiral retainer 3, and then weld the bent part to the outer wall of the spiral retainer 3 to form the first extension channel 201. At this time, the width of the first extension channel 201 gradually decreases in the direction away from the second outlet 3022, and the discharge pipe 202 is connected to the end face of the first extension channel 201 with the smallest width.
[0041] See also Figure 1 and Figure 2 In this embodiment, the material inlet 1 includes a second extension channel 101 and a feed pipe 102. One side of the second extension channel 101 is connected to the first inlet 3011, and the feed pipe 102 is connected to the side of the second extension channel 101 away from the first inlet 3011. In order to improve the smoothness of the material entering, the second extension channel 101 smoothly transitions between the inner side wall of the spiral retainer 3 and the inner side wall of the end of the first winding section 304, and the second extension channel 101 is integrally formed with the first winding section 304, that is, the second extension channel 101 is also a part of the above-mentioned steel plate 5.
[0042] See also Figure 1 and Figure 2 , reserve the length of the second extension channel 101 at the end of the first winding section 304, and then bend both sides of the reserved steel plate 5 so that the bent part fits the outer wall of the spiral retainer 3, and then weld the bent part to the outer wall of the spiral retainer 3 to form the second extension channel 101. At this time, the width of the second extension channel 101 gradually decreases in the direction away from the first inlet 3011, and the feed pipe 102 is connected to the end face of the second extension channel 101 with the smallest width.
[0043] The working principle of the maintainer for biological sterilization of the utility model:
[0044] The material to be sterilized enters the second extension channel 101 through the feed pipe 102, and is guided by the second extension channel 101, and smoothly enters the first spiral channel 301 through the first inlet 3011, and enters the area of the first outlet 3012 through the first spiral channel 301, and then enters the area of the second inlet 3021 under the guidance of the flow hole 3031. Then, under the guidance of the second spiral channel 302, the material smoothly enters the first extension channel 201 through the second outlet 3022, and finally flows out through the discharge pipe 202.
[0045] During the flow of the above-mentioned material, since the first spiral flow channel 301 and the second spiral flow channel 302 are alternately arranged, the flow direction of the material in the first spiral flow channel 301 is opposite to the flow direction of the material in the second spiral flow channel 302. Therefore, the material entering first can complement the temperature of the material entering later, thereby reducing the possibility of a decrease in the material temperature.
[0046] The setting of the partition section 303, on the one hand, enables the spiral retainer 3 to form a double helix structure having a first spiral flow channel 301 and a second spiral flow channel 302 with only one winding, and on the other hand, can form a barrier at the intersection of the first spiral flow channel 301 and the second spiral flow channel 302 to reduce the possibility of turbulence and impact of the material at the intersection.
[0047] The first spiral channel 301 and the second spiral channel 302 are arranged concentrically. The material first passes through the first spiral channel 301, then passes through the second spiral channel 302, and finally flows out. The two spiral channels can realize a longer material travel path while occupying a small area. At the same time, the first spiral channel 301 and the second spiral channel 302 are both spiral structures, and the first extension channel 201 is in a smooth transition from the inner side wall of the spiral retainer 3 to the inner side wall of the end of the second winding section 305, and the second extension channel 101 is in a smooth transition from the inner side wall of the spiral retainer 3 to the inner side wall of the end of the first winding section 304. Therefore, the material is subject to less resistance during the flow process, which reduces the possibility of the material being impacted and improves the stability of the material during the movement process.
[0048] Moreover, the first spiral flow channel 301 and the second spiral flow channel 302 have a larger cross-sectional area than the pipes in the tubular temperature maintenance unit in the prior art, and can transport more materials per unit time, thereby improving the material transportation efficiency. At the same time, a piece of steel plate is used for winding, and the manufacturing cost is low, thereby reducing the manufacturing cost of the entire device.
[0049] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the method disclosed in the embodiment, since it corresponds to the device disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the device part description.
[0050] The above is a detailed introduction to a holder for biological sterilization provided by the utility model. This article uses specific examples to illustrate the principle and implementation method of the utility model. The description of the above embodiment is only used to help understand the method and core idea of the utility model. It should be pointed out that for those skilled in the art, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A holder for biological sterilization, characterized in that: include: Import of materials (1); Material outlet (2); A spiral retainer (3) comprises a first spiral flow channel (301) and a second spiral flow channel (302); the first spiral flow channel (301) and the second spiral flow channel (302) are concentric and arranged alternately in sequence; the first spiral flow channel (301) has a first inlet (3011) and a first outlet (3012); the second spiral flow channel (302) has a second inlet (3021) and a second outlet (3022); a partition section (303) is provided between the first outlet (3012) and the second inlet (3021); a flow hole (3031) is provided on the partition section (303); the material inlet (1) is in communication with the first inlet (3011); and the material outlet (2) is in communication with the second outlet (3022); The material outlet (2) comprises a first extension channel (201) and a discharge pipe (202), one side of the first extension channel (201) is communicated with the second outlet (3022), and the discharge pipe (202) is communicated with a side of the first extension channel (201) away from the second outlet (3022); the material inlet (1) comprises a second extension channel (101) and a feed pipe (102), one side of the second extension channel (101) is communicated with the first inlet (3011), and the feed pipe (102) is communicated with a side of the second extension channel (101) away from the first inlet (3011).
2. The holder for biological sterilization according to claim 1, characterized in that: The spiral retainer (3) comprises a winding steel plate (5), wherein the winding steel plate (5) comprises a first winding section (304) and a second winding section (305), wherein one end of the first winding section (304) in the length direction is connected to a first side edge (3032) of the partition section (303), and the first winding section (304) is spirally wound around the partition section (303), and one end of the second winding section (305) in the length direction is connected to a second side edge (3033) of the partition section (303) relative to the first side edge (3032), and the second winding section (305) is spirally wound around the partition section (303), and the winding direction of the second winding section (305) is in the same direction as the winding direction of the first winding section (304).
3. The holder for biological sterilization according to claim 1, characterized in that: The partition section (303) is provided with a plurality of flow holes (3031), the cross-sectional area of the first spiral flow channel (301) is equal to the cross-sectional area of the second spiral flow channel (302), and the sum of the cross-sectional areas of the plurality of flow holes (3031) is equal to the cross-sectional area of the second spiral flow channel (302).
4. The holder for biological sterilization according to claim 1, characterized in that: A plurality of support members (4) are respectively arranged in the first spiral flow channel (301) and the second spiral flow channel (302), and the plurality of support members (4) are distributed in a dot matrix.
5. The holder for biological sterilization according to claim 2, characterized in that: The first extension channel (201) smoothly transitions between the inner side wall of the spiral retainer (3) and the inner side wall of the end of the second winding section (305); the second extension channel (101) smoothly transitions between the inner side wall of the spiral retainer (3) and the inner side wall of the end of the first winding section (304).