Liquid-liquid two-phase layering device
By adopting laser detection and electric field detection technology in the liquid-liquid separator, combining the demulsification assembly and the lifting assembly, the problem of liquid-liquid separation in the prior art is solved, and fast and accurate two-phase liquid layering is achieved.
Patent Information
- Application Number
- CN202421726415.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In the presence of a conventional liquid-liquid separator, it is difficult to quickly and accurately separate the liquid when processing two-phase liquids, especially in the presence of an emulsified layer or floc, which increases the difficulty of operation.
A liquid-liquid two-phase layering device is designed, using a two-phase boundary laser detection component and an electric field boundary detection component. Combined with a demulsifying component and a lifting component, the precise detection and demulsifying treatment of the two-phase liquid interface through laser detection and electric field detection.
The rapid and accurate layering of the two-phase liquid is achieved, and it can adapt to emulsified parts of different heights, improve the efficiency and accuracy of layered operation, and reduce the difficulty of operation.
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Figure CN222816330U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of chemical equipment, in particular to a liquid-liquid two-phase stratification device. Background Art
[0002] Liquid-liquid separation is an indispensable method in the process of chemical and pharmaceutical production and research. There are many liquid-liquid separation devices, and the internal structures of the stratification devices are varied. At present, the commonly used liquid-liquid stratification devices are mainly glass hole observation type and float type. The commonly used glass hole type, because the liquid-liquid interface is inside the separation tank, it is difficult to observe the position of the internal liquid-liquid stratification level, resulting in inoperability. The commonly used float type liquid-liquid separator requires a hole to be opened at the top of the stratifier. The float is located at the top of the liquid-liquid stratifier to observe the up and down movement of the float. However, in the actual operation process, due to the appearance of flocs and emulsified layers at the interface of the two phases, the stratification operation becomes more difficult. Utility Model Content
[0003] The utility model aims to provide a liquid-liquid two-phase stratification device to solve the above-mentioned problem and to quickly realize the stratification of liquid-liquid two-phase liquid.
[0004] To achieve the above purpose, the utility model provides the following solutions:
[0005] A liquid-liquid two-phase stratification device comprises a shell, a two-phase boundary laser detection component is provided on the bottom surface of the shell, a transparent partition is provided above the two-phase boundary detection component, the transparent partition is located at the lower part of the inner side of the shell and is sealed and fixedly connected to the inner wall of the shell, a feed port is provided on the top surface of the shell, an electric field boundary detection component is provided on the inner wall of the shell, the two-phase boundary interface is located at a height between the top and bottom ends of the electric field boundary detection component, a lower layer liquid outlet contour is provided at the lower part of the shell side wall, and the lower interface is flush with the top surface of the transparent partition, an upper layer liquid outlet is provided in the middle of the shell side wall, a demulsification component is sleeved on the outer side of the shell, the demulsification component is transmission-connected to a lifting component, and the two-phase boundary laser detection component, the electric field boundary detection component, the demulsification component, and the lifting component are electrically connected to a controller.
[0006] Preferably, the two-phase boundary laser detection component includes a plurality of laser emitters fixedly connected to the bottom surface of the shell, the plurality of laser emitters are arranged in an array, intervals are reserved between the plurality of laser emitters, a plurality of optical fiber receiving ends are provided between the intervals of the laser emitters, the transparent partition is located above the plurality of laser emitters and optical fiber receiving ends, the optical fiber receiving end is connected to the optical fiber, and the optical fiber, laser emitter and controller signal are connected.
[0007] Preferably, the electric field boundary detection component includes two groups of electrode assemblies, the two groups of electrode assemblies are symmetrically arranged, the electrode assemblies include a plurality of electrodes arranged vertically, the electrodes are electrically connected to the controller, the electrodes are fixedly connected to the shell and insulated, the two symmetrical electrodes have opposite polarities, and the plurality of electrodes in the same group have the same polarity.
[0008] Preferably, the demulsification assembly includes a slip ring vertically slidably connected to the outside of the shell, a plurality of ultrasonic generators are fixedly connected inside the slip ring, the ultrasonic generators are electrically connected to the controller, and the slip ring is electrically connected to the lifting assembly.
[0009] Preferably, the lifting assembly includes two motors fixedly connected to the outer wall of the shell, the motors are symmetrically arranged, the motor output shaft is connected to a screw, the screw is threadedly connected to the slip ring, the thread rotation direction of the two screws is the same, and the motor is electrically connected to the controller.
[0010] Preferably, the shell is also provided with a floating interface detection component, the floating interface detection component includes a floating rod suspended in the two-phase liquid, the bottom surface of the floating rod is a reflective surface, a photoelectric transmitter and receiver is provided below the floating rod, the photoelectric transmitter and receiver is fixedly connected to the top surface of the transparent partition, a connecting block is slidably connected to the outer side of the floating rod, and the connecting block is fixedly connected to the inner wall of the shell.
[0011] The utility model has the following technical effects:
[0012] When the two-phase liquid is subjected to stratification treatment, the emulsified part at the boundary of the two-phase liquid is quickly broken through the demulsification component. Considering that the height of the emulsified part will change due to the different amounts of two-phase liquid actually added, the demulsification component is connected to the lifting component so that the demulsification component can adapt to the different heights of the emulsification part. The two-phase boundary laser detection component is used to detect the height of the interface of the two-phase liquid to transmit the signal to the controller. The controller further controls the operation of the lifting component to move the demulsification component to a suitable height for demulsification treatment. The electric field boundary detection component cooperates with the demulsification component. When the demulsification process is completed or in progress, the electric field boundary detection component can act on the interface, the upper liquid, and the lower liquid. Due to the different electrical conductivity between layers and at the interface, the electric field boundary detection component can be used to further clearly detect the stratification results and the height of the stratification interface, and the purpose of rapid stratification can be achieved by coordinating the lifting of the demulsification component. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the top view structure of the laser transmitter and optical fiber receiving end of the utility model.
[0017] Among them, 1. Shell; 101. Transparent partition; 102. Laser transmitter; 103. Fiber optic receiving end; 104. Lower liquid outlet; 105. Upper liquid outlet; 106. Electrode; 107. Feed inlet; 2. Slip ring; 3. Lead screw; 4. Motor; 5. Ultrasonic generator; 6. Connecting block; 7. Floating rod; 8. Photoelectric transmitter and receiver; 9. Two-phase interface. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0020] Reference Figures 1 to 3As shown, this embodiment provides a liquid-liquid two-phase stratification device, including a shell 1, a two-phase boundary laser detection component is provided on the bottom surface of the shell 1, a transparent partition 101 is provided above the two-phase boundary detection component, the transparent partition 101 is located at the lower part of the inner side of the shell 1 and is sealed and fixedly connected to the inner wall of the shell 1, a feed inlet 107 is provided on the top surface of the shell 1, an electric field boundary detection component is provided on the inner wall of the shell 1, a two-phase boundary surface 9 is located at a height between the top and bottom ends of the electric field boundary detection component, a lower layer liquid outlet 104 is provided at the lower part of the side wall of the shell 1, and the lower interface of the contour is flush with the top surface of the transparent partition 101, an upper layer liquid outlet 105 is provided in the middle part of the side wall of the shell 1, a demulsification component is sleeved on the outer side of the shell 1, the demulsification component is transmission-connected with a lifting component, and the two-phase boundary laser detection component, the electric field boundary detection component, the demulsification component, and the lifting component are electrically connected to a controller.
[0021] When the two-phase liquid is subjected to stratification treatment, the emulsified part at the boundary of the two-phase liquid is quickly broken through the demulsification component. Considering that the height of the emulsified part will change due to the different amounts of two-phase liquid actually added, the demulsification component is connected to the lifting component so that the demulsification component can adapt to the different heights of the emulsification part. The two-phase boundary laser detection component is used to detect the height of the interface of the two-phase liquid to transmit the signal to the controller. The controller further controls the operation of the lifting component to move the demulsification component to a suitable height for demulsification treatment. The electric field boundary detection component cooperates with the demulsification component. When the demulsification process is completed or in progress, the electric field boundary detection component can act on the interface, the upper liquid, and the lower liquid. Due to the different electrical conductivity between layers and at the interface, the electric field boundary detection component can be used to further clearly detect the stratification results and the height of the stratification interface, and the purpose of rapid stratification can be achieved by coordinating the lifting of the demulsification component.
[0022] A further optimized solution is that the two-phase boundary laser detection component includes a plurality of laser emitters 102 fixedly connected to the bottom surface of the shell 1, the plurality of laser emitters 102 are arranged in an array, intervals are reserved between the plurality of laser emitters 102, a plurality of optical fiber receiving ends 103 are arranged between the intervals of the laser emitters 102, a transparent partition 101 is located above the plurality of laser emitters 102 and the optical fiber receiving ends 103, the optical fiber receiving end 103 is connected to the optical fiber, and the optical fiber and the laser emitter 102 are connected to the controller signal.
[0023] The controller controls the laser transmitter 102 to emit light signals at certain intervals. When the emulsification at the interface is serious, its reflection ability is weak and the diffuse reflection ability is strong. The controller is also used to process the signal received by the optical fiber receiving end 103. Several optical fiber receiving ends 103 receive the light emitted by the laser transmitter 102, which can determine the severity of the emulsification at the interface and can cooperate with the demulsification component to quickly achieve rapid demulsification.
[0024] A further optimized solution is that the electric field boundary detection component includes two groups of electrode assemblies, and the two groups of electrode assemblies are symmetrically arranged. The electrode assembly includes a plurality of electrodes 106 arranged vertically, and the electrode 106 is electrically connected to the controller. The electrode 106 is fixedly connected to the shell 1 and is insulated. The two symmetrical electrodes 106 have opposite polarities, and the plurality of electrodes 106 in the same group have the same polarity.
[0025] Since the electrodes 106 in one group are arranged vertically, the resistivity at different heights can be detected to judge the stratification effect during the two-phase stratification process. At the same time, the height of the two-phase stratification interface can be determined to achieve rapid demulsification by coordinating the lifting of the demulsification component.
[0026] According to a further optimized solution, the demulsification assembly includes a slip ring 2 vertically slidably connected to the outside of the shell 1, a plurality of ultrasonic generators 5 are fixedly connected inside the slip ring 2, the ultrasonic generator 5 is electrically connected to the controller, and the slip ring 2 is electrically connected to the lifting assembly.
[0027] When the emulsification component to be broken moves to the height to be broken, the controller controls the ultrasonic generator 5 to operate, and the emulsification effect is quickly broken by ultrasonic waves, thereby effectively enhancing the separation of the two-phase liquid.
[0028] According to a further optimized solution, the lifting assembly includes two motors 4 fixedly connected to the outer wall of the shell 1, the motors 4 are symmetrically arranged, the output shafts of the motors 4 are connected to the screws 3, the screws 3 are threadedly connected to the slip ring 2, the threads of the two screws 3 have the same rotation direction, and the motors 4 are electrically connected to the controller.
[0029] To further optimize the solution, the shell 1 is also provided with a floating interface detection component, which includes a floating rod 7 suspended in the two-phase liquid, the bottom surface of the floating rod 7 is a reflective surface, and a photoelectric transmitter and receiver 8 is provided below the floating rod 7. The photoelectric transmitter and receiver 8 is fixedly connected to the top surface of the transparent partition 101, and a connecting block 6 is slidably connected to the outer side of the floating rod 7, and the connecting block 6 is fixedly connected to the inner wall of the shell 1.
[0030] The controller controls the photoelectric transmitter and receiver 8 to emit light and irradiate the floating rod 7. The reflected light enters the photoelectric transmitter and receiver 8. The height of the floating rod 7 can be determined by the controller's emission interval and reception time, thereby determining the height of the two-phase liquid interface, and cooperating with the demulsification component to break the emulsification effect at the interface.
[0031] The controller used in the present invention can be a controller with control and data calculation functions such as PCL and PC terminal. Its connection and control methods with other components are all existing technologies and will not be described in detail here.
[0032] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A liquid-liquid two-phase separation device, characterized in that: The invention comprises a shell (1), wherein a two-phase boundary laser detection component is provided on the bottom surface of the shell (1), a transparent partition (101) is provided above the two-phase boundary detection component, the transparent partition (101) is located at the lower part of the inner side of the shell (1) and is sealed and fixedly connected to the inner wall of the shell (1), a feed inlet (107) is provided on the top surface of the shell (1), an electric field boundary detection component is provided on the inner wall of the shell (1), the height of the two-phase boundary (9) is located between the top and bottom ends of the electric field boundary detection component, a lower layer liquid outlet (104) is provided at the lower part of the side wall of the shell (1), the lower surface of the contour is flush with the top surface of the transparent partition (101), an upper layer liquid outlet (105) is provided in the middle part of the side wall of the shell (1), a demulsification component is sleeved on the outer side of the shell (1), the demulsification component is transmission-connected to a lifting component, and the two-phase boundary laser detection component, the electric field boundary detection component, the demulsification component and the lifting component are electrically connected to a controller.
2. A liquid-liquid two-phase separation device according to claim 1, characterized in that: The two-phase boundary laser detection component comprises a plurality of laser emitters (102) fixedly connected to the bottom surface of the housing (1); the plurality of laser emitters (102) are arranged in an array, and intervals are reserved between the plurality of laser emitters (102); a plurality of optical fiber receiving ends (103) are arranged between the intervals of the laser emitters (102); the transparent partition (101) is located above the plurality of laser emitters (102) and the optical fiber receiving ends (103); the optical fiber receiving ends (103) are connected to optical fibers; and the optical fibers and laser emitters (102) are connected to controller signals.
3. A liquid-liquid two-phase separation device according to claim 1, characterized in that: The electric field boundary detection component comprises two groups of electrode components, the two groups of electrode components are symmetrically arranged, the electrode components comprise a plurality of electrodes (106) arranged vertically, the electrodes (106) are electrically connected to the controller, the electrodes (106) are fixedly connected to the shell (1) and are insulated, the two symmetrical electrodes (106) have opposite polarities, and the plurality of electrodes (106) in the same group have the same polarity.
4. A liquid-liquid two-phase separation device according to claim 1, characterized in that: The demulsification assembly comprises a slip ring (2) vertically slidably connected to the outside of the shell (1), a plurality of ultrasonic generators (5) are fixedly connected inside the slip ring (2), the ultrasonic generators (5) are electrically connected to the controller, and the slip ring (2) is electrically connected to the lifting assembly.
5. A liquid-liquid two-phase separation device according to claim 4, characterized in that: The lifting assembly comprises two motors (4) fixedly connected to the outer wall of the shell (1), the motors (4) are symmetrically arranged, the output shaft of the motor (4) is connected to a lead screw (3), the lead screw (3) is threadedly connected to the slip ring (2), the thread rotation direction of the two lead screws (3) is the same, and the motor (4) is electrically connected to the controller.
6. A liquid-liquid two-phase separation device according to claim 1, characterized in that: The shell (1) is also provided with a floating interface detection component, which includes a floating rod (7) suspended in the two-phase liquid, the bottom surface of the floating rod (7) is a reflective surface, a photoelectric transmitter and receiver (8) is provided below the floating rod (7), the photoelectric transmitter and receiver (8) is fixedly connected to the top surface of the transparent partition (101), and a connecting block (6) is slidably connected to the outer side of the floating rod (7), and the connecting block (6) is fixedly connected to the inner wall of the shell (1).