Batching system and copper foil production line

By designing an automated batching system, the problems of low efficiency and prone to errors in manual preparation of additives in copper foil production are solved, and a more efficient and accurate batching process is achieved.

CN222816758UActive Publication Date: 2025-05-02WUXI LEAD INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421635317.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-02
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

In the existing copper foil production, the preparation process of additives mainly relies on manual labor, resulting in low production efficiency and prone to human errors.

Method used

A dosing system is designed, including at least one first additive device for conveying solid material, a second additive device for conveying liquid material, and a mixing device for mixing solid and liquid. These devices are automatically controlled by the control device to achieve automated ingredients.

Benefits of technology

Through automated ingredient system, the quality and efficiency of ingredients are improved and the occurrence of human errors is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batching system and a copper foil production line, and the batching system comprises at least one first adding device which is used for containing and conveying solid materials; the at least one second adding device is used for containing and conveying liquid materials; the mixing device is respectively communicated with the first adding device and the second adding device, the first adding device can convey solid materials to the mixing device, and the second adding device can convey liquid materials to the mixing device; the mixing device is used for mixing a solid material and a liquid material to form a mixed material; and the control device is in communication connection with the first adding device, the second adding device and the mixing device. According to the technical scheme provided by the invention, automatic batching can be realized, so that the batching quality and the preparation efficiency are improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of batching equipment, and in particular relates to a batching system and a copper foil production line. Background Art

[0002] In copper foil production, additive preparation is a key link and has a decisive influence on the quality of copper foil.

[0003] In the prior art, in the preparation process of additives in copper foil production, the additives are usually prepared by manual proportioning, which has low production efficiency and is prone to human errors. Utility Model Content

[0004] The purpose of the embodiments of the present application is to provide a batching system and a copper foil production line.

[0005] According to a first aspect of an embodiment of the present application, there is provided a batching system, comprising:

[0006] At least one first adding device, the first adding device is used to contain and convey solid materials;

[0007] at least one second adding device, the second adding device is used to contain and convey liquid material;

[0008] A mixing device, the mixing device is connected to the first adding device and the second adding device respectively, the first adding device can deliver solid material to the mixing device, the second adding device delivers liquid material to the mixing device, and the mixing device is used to mix the solid material with the liquid material to form a mixed material;

[0009] A control device is communicatively connected with the first adding device, the second adding device and the mixing device respectively.

[0010] Optionally, the batching system further comprises a mounting frame, the mounting frame comprises a first mounting platform and a second mounting platform arranged along the Z direction, the first adding device is arranged on the first mounting platform, and the second adding device and the mixing device are arranged on the second mounting platform.

[0011] Optionally, there are multiple first adding devices, and the multiple first adding devices are used to convey different solid materials to the mixing device. The multiple first adding devices are arranged at intervals on the first mounting platform.

[0012] Optionally, there are multiple second adding devices, and the multiple second adding devices are used to convey different liquid materials to the mixing device. The multiple second adding devices are arranged at intervals or adjacent to each other on the second mounting platform.

[0013] Optionally, the first mounting platform is provided with at least one through hole, and the through hole penetrates the first mounting platform in the Z direction;

[0014] The batching system further comprises at least one delivery pipe, one end of which is connected to the first adding device, and the other end of which passes through the through hole and is connected to the mixing device.

[0015] Optionally, the first adding device is a loss-in-weight feeder.

[0016] Optionally, the batching system further comprises at least one conveying device, which is connected to the first adding device and is used to convey solid material to the first adding device.

[0017] Optionally, the batching system further comprises a dust removal device, and the dust removal device is connected to the conveying device.

[0018] Optionally, the second adding device is an automatic dosing device.

[0019] Optionally, the automatic dosing device comprises a container tank and a metering pump, the container tank is provided with a liquid outlet, and the metering pump is arranged at the liquid outlet.

[0020] Optionally, the batching system further comprises at least one finished product holding device, wherein the finished product holding device is connected to the mixing device, and the mixing device can convey mixed materials to the finished product holding device.

[0021] Optionally, the batching system further comprises a finished product tank, which is connected to the finished product containing device, and is located above the finished product containing device in the Z direction, and the finished product containing device can convey the mixed material to the finished product tank.

[0022] According to a second aspect of an embodiment of the present application, a copper foil production line is provided, comprising the above-mentioned batching system.

[0023] One technical effect of the embodiment of the present application is that the control device controls the first adding device, the second adding device and the mixing device, thereby realizing automatic batching to improve the batching quality and the batching efficiency.

[0024] Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments of the present application with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the application and, together with the description, serve to explain the principles of the application.

[0026] Figure 1It is a structural schematic diagram of the batching system in the embodiment of the present application;

[0027] Figure 2 It is a structural schematic diagram of the batching system in the embodiment of the present application;

[0028] Figure 3 is a cross-sectional view of a batching system in an embodiment of the present application;

[0029] Figure 4 It is a structural schematic diagram of the batching system in the embodiment of the present application;

[0030] Figure 5 It is a structural schematic diagram of the batching system in the embodiment of the present application;

[0031] Figure 6 It is a schematic diagram of the structure of the batching system in the embodiment of the present application.

[0032] Explanation of the reference numerals: batching system 100; first adding device 1; second adding device 2; mixing device 3; mounting frame 4; first mounting platform 41; through hole 411; conveying pipe 5; conveying device 6; dust removal device 7; finished product holding device 8; finished product tank 9. DETAILED DESCRIPTION

[0033] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present application.

[0034] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present application, its application, or uses.

[0035] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.

[0036] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0037] It should be noted that like reference numerals and letters refer to similar items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0038] First of all, please refer to the attached Figure 1 The direction marked.

[0039] like Figure 1-Figure 6As shown, according to the first aspect of an embodiment of the present application, a batching system 100 is provided, comprising at least one first adding device 1, at least one second adding device 2, a mixing device 3 and a control device; the first adding device 1 is used to hold and convey solid materials; the second adding device 2 is used to hold and convey liquid materials; the mixing device 3 is respectively connected to the first adding device 1 and the second adding device 2, the first adding device 1 can convey solid materials to the mixing device 3, the second adding device 2 conveys liquid materials to the mixing device 3, and the mixing device 3 is used to mix solid materials with liquid materials to form a mixed material; the control device is respectively communicatively connected to the first adding device 1, the second adding device 2 and the mixing device 3.

[0040] like Figure 1-Figure 6 As shown, the batching system 100 includes at least one first adding device 1, at least one second adding device 2, a mixing device 3 and a control device.

[0041] The batching system 100 includes at least one first adding device 1, which is used to hold and transport solid materials. When the mixed material to be prepared contains only one solid material, at least one first adding device 1 is set in the batching system 100. When the mixed material to be prepared contains two solid materials, at least two first adding devices 1 are set in the batching system 100, and the two first adding devices 1 are used to hold and transport different solid materials. Therefore, the number of first adding devices 1 set in the batching system 100 is greater than or equal to the number of types of solid materials required in the mixed material.

[0042] The batching system 100 includes at least one second adding device 2, which is used to hold and transport liquid materials. When the mixed material to be prepared includes only one liquid material, at least one second adding device 2 is set in the batching system 100; when the mixed material to be prepared includes two liquid materials, at least two second adding devices 2 are set in the batching system 100, and the two second adding devices 2 are used to hold and transport different solid materials. Therefore, the number of second adding devices 2 set in the batching system 100 is greater than or equal to the number of types of liquid materials required in the mixed material.

[0043] The batching system 100 also includes a mixing device 3. The first adding device 1 is connected to the mixing device 3, and the first adding device 1 can convey solid materials to the mixing device 3; the second adding device 2 is connected to the mixing device 3, and the second adding device 2 can convey liquid materials to the mixing device 3; the mixing device 3 can mix the conveyed liquid materials and solid materials together to form a prepared mixed material.

[0044] The batching system 100 further includes a control device, which is in communication connection with the first adding device 1, the control device is in communication connection with the second adding device 2, and the control device is in communication connection with the mixing device 3. The control device can send instructions to the first adding device 1 to control the first adding device 1 to send a fixed amount of solid material to the mixing device 3; the control device can send instructions to the second adding device 2 to control the second adding device 2 to send a fixed amount of liquid material to the mixing device 3; the control device can send instructions to the mixing device 3 to control the mixing device 3 to stir the solid material and the liquid material sent to the mixing device 3 to obtain a mixed material.

[0045] The batching system 100 provided in the embodiment of the present application controls the first adding device 1, the second adding device 2 and the mixing device 3 through a control device, thereby realizing automatic batching to improve the batching quality and the batching efficiency.

[0046] In an optional embodiment, the mixing device 3 includes a mixing container and a stirrer, wherein the mixing container is used to contain liquid materials and solid materials, the stirring end of the stirrer extends into the mixing container, and the stirrer is used to stir the liquid materials and the solid materials to form a mixed material.

[0047] In an optional embodiment, the batching system 100 also includes a mounting frame 4, which includes a first mounting platform 41 and a second mounting platform arranged along the Z direction, the first adding device 1 is arranged on the first mounting platform 41, and the second adding device 2 and the mixing device 3 are arranged on the second mounting platform.

[0048] like Figure 1 As shown, the batching system 100 further includes a mounting frame 4, which includes a first mounting platform 41 and a second mounting platform, and the first mounting platform 41 and the second mounting platform are spaced apart along the Z direction. In the Z direction, the second mounting platform is located below the first mounting platform 41, and there is a certain space between the first mounting platform 41 and the second mounting platform.

[0049] To further explain, the first adding device 1 is arranged on the first mounting platform 41. Since there is a certain space between the first mounting platform 41 and the second mounting platform, the second adding device 2 and the mixing device 3 are arranged on the second mounting platform.

[0050] The first adding device 1 , the second adding device 2 and the mixing device 3 are arranged in upper and lower layers, so that the space occupied by the batching system 100 can be saved.

[0051] The second mounting platform may be the ground or a mounting plate.

[0052] In an optional embodiment, there are multiple first adding devices 1 , and the multiple first adding devices 1 are used to convey different solid materials to the mixing device 3 . The multiple first adding devices 1 are arranged at intervals on the first mounting platform 41 .

[0053] like Figure 1 As shown, there are multiple first adding devices 1. According to the type of solid materials required for the mixed material to be prepared, different solid materials are contained in each first adding device 1, and each first adding device 1 conveys the solid materials required for the mixed material to the mixing device 3.

[0054] To further explain, the plurality of first adding devices 1 are all disposed on the first mounting platform 41 , and the plurality of first adding devices 1 are disposed at intervals on the first mounting platform 41 .

[0055] For example, if there are four first adding devices 1, the four first adding devices 1 can be arranged in two rows on the first mounting platform 41, with two being arranged in each row; if there are six first adding devices 1, the six first adding devices 1 can be arranged in two rows on the first mounting platform 41, with three being arranged in each row. A certain space is left between two adjacent first adding devices 1 to facilitate inspection and maintenance by the staff.

[0056] To further explain, different solid materials refer to different types of solid materials, such as particles or powders. More specifically, if there are three first adding devices 1, one of the first adding devices 1 contains calcium carbonate, one of the first adding devices 1 contains talcum powder, and one of the first adding devices 1 contains resin film powder and particles. The above is only an example and is not limited to containing the above solid materials.

[0057] In an optional embodiment, there are multiple second adding devices 2, and the multiple second adding devices 2 are used to convey different liquid materials to the mixing device 3. The multiple second adding devices 2 are arranged at intervals or adjacent to each other on the second mounting platform.

[0058] like Figure 1 As shown, there are multiple second adding devices 2. According to the type of liquid material required for the mixed material to be prepared, each second adding device 2 contains different liquid materials, and each second adding device 2 conveys the liquid material required for the mixed material to the mixing device 3.

[0059] To further illustrate, a plurality of second adding devices 2 are arranged on the second mounting platform, and a plurality of first adding devices 1 are arranged on the second mounting platform at intervals or adjacently.

[0060] For example, if there are three second adding devices 2, then on the second mounting table, the three second adding devices 2 can be arranged in a row; if there are six second adding devices 2, then on the second mounting table, the six second adding devices 2 can be arranged in two rows, with three in each row.

[0061] A certain space may be left between two adjacent second adding devices 2 to facilitate inspection and maintenance by staff; or, no certain space may be left between two adjacent second adding devices 2, thereby reducing the space occupied by the second adding devices 2.

[0062] To further explain, different liquid materials refer to different types of liquids, such as water, solvents, oils, colloid solutions, etc. More specifically, if there are three second adding devices 2, one of the second adding devices 2 contains water, one of the second adding devices 2 contains methanol, and one of the second adding devices 2 contains ethyl acetate. The above is only an example and is not limited to containing the above liquid materials.

[0063] In an optional embodiment, the first mounting platform 41 is provided with at least one through hole 411, and the through hole 411 penetrates the first mounting platform 41 in the Z direction; the batching system 100 also includes at least one conveying pipe 5, one end of the conveying pipe 5 is connected to the first adding device 1, and the other end of the conveying pipe 5 passes through the through hole 411 and is connected to the mixing device 3.

[0064] like Figure 1 As shown, since the first adding device 1 is arranged on the first mounting platform 41 and the mixing device 3 is arranged on the second mounting platform, a through hole 411 is provided on the first mounting platform 41, and the through hole 411 penetrates the first mounting platform 41 in the Z direction; the batching system 100 further comprises a conveying pipe 5, one end of which is connected to the first adding device 1, and the other end of which passes through the through hole 411 and extends toward the second mounting platform, so as to be connected to the mixing device 3, thereby realizing the conveying of the solid material in the first adding device 1 on the first mounting platform 41 to the mixing device 3. By providing the through hole 411 on the first mounting platform 41, a shorter distance of conveying can be realized, thereby improving batching efficiency.

[0065] Further explanation, according to the number of first adding devices 1 provided in the batching system 100, a corresponding number of through holes 411 are provided on the first mounting platform 41, and a corresponding number of delivery pipes 5 are provided. In other words, one delivery pipe 5 is provided and one through hole 411 is provided for one first adding device 1.

[0066] In an optional embodiment, the first adding device 1 is a loss-in-weight feeder.

[0067] Among them, the loss-in-weight feeder can accurately control the weight or volume of the solid material delivered to the mixing device 3, and can also meet the demand for accurate control of the material feed amount during the continuous production process, thereby improving production efficiency and product quality.

[0068] In another optional embodiment, the first adding device 1 may also be a screw feeder or an impeller feeder.

[0069] In an optional embodiment, the batching system 100 further includes at least one conveying device 6 , which is connected to the first adding device 1 and is used to convey solid materials to the first adding device 1 .

[0070] like Figure 1 As shown, the batching system 100 further includes a conveying device 6 , which is connected to the first adding device 1 , and can convey corresponding solid materials to the first adding device 1 . The first adding device 1 can convey a fixed amount of solid materials to the mixing device 3 .

[0071] To further explain, the batching system 100 includes at least one conveying device 6 , the number of the conveying devices 6 is the same as the number of the first adding devices 1 , one conveying device 6 corresponds to one first adding device 1 , and the conveying device 6 conveys solid materials to the corresponding first adding device 1 .

[0072] In an optional embodiment, the batching system 100 further includes a dust removal device 7 , and the dust removal device 7 is connected to the conveying device 6 .

[0073] like Figure 1 As shown, since the conveying device 6 conveys solid materials, in order to prevent dust explosion, the batching system 100 also includes a dust removal device 7, and the dust removal device 7 is connected to the conveying device 6, thereby improving production safety.

[0074] In an optional embodiment, the second adding device 2 is an automatic dosing device. The automatic dosing device has the advantages of high automation and accurate dosing, and can accurately deliver a quantitative amount of liquid material to the mixing device 3.

[0075] In another optional embodiment, the second adding device 2 can also be a solution adding tank, which is a container for storing and adding liquid, and can achieve accurate addition of liquid materials to meet the accuracy requirements of the mixed materials in the production process.

[0076] In an optional embodiment, the automatic dosing device includes a container tank and a metering pump, the container tank is provided with a liquid outlet, and the metering pump is arranged at the liquid outlet.

[0077] Further explanation, the automatic dosing device includes a container tank and a metering pump. The container tank is used to hold liquid materials, and a liquid outlet is provided on the container tank. The metering pump is arranged at the liquid outlet, so that accurate control and metering can be achieved during the process of the liquid material flowing from the automatic dosing device to the mixing device 3, so as to ensure that the amount of liquid material added is accurate and correct.

[0078] In a preferred embodiment, the metering pump is communicatively connected to the control device to achieve automatic control, and the control device can automatically adjust the operating speed and working time of the metering pump as needed to ensure the accuracy of the amount of liquid material added, thereby improving the quality of the product.

[0079] In an optional embodiment, the batching system 100 further includes at least one finished product holding device 8 , wherein the finished product holding device 8 is connected to the mixing device 3 , and the mixing device 3 can convey the mixed material to the finished product holding device 8 .

[0080] like Figure 1 As shown, the batching system 100 further includes a finished product holding device 8, which is connected to the mixing device 3. The mixing device 3 conveys the mixed material to the finished product holding device 8 for standby use.

[0081] To further illustrate, the batching system 100 includes at least one finished product holding device 8. In other words, the batching system 100 can be provided with one finished product holding device 8, two finished product holding devices 8, or more than two finished product holding devices 8 as required.

[0082] In an optional embodiment, the batching system 100 also includes a finished product tank 9, which is connected to the finished product holding device 8, and the finished product tank 9 is located above the finished product holding device 8 in the Z direction, and the finished product holding device 8 can transport the mixed material to the finished product tank 9.

[0083] like Figure 1 As shown, the batching system 100 also includes a finished product tank 9, which is connected to the finished product holding device 8. The mixed material in the finished product holding device 8 is transported to the finished product tank 9, and then transported from the finished product tank 9 to the production line for use. The finished product tank 9 is located above the finished product holding device 8 in the Z direction, so the finished product tank 9 is located at a high position to facilitate the transportation of the mixed material from the finished product tank 9 to the production line.

[0084] In an optional embodiment, two finished product holding devices 8 are connected to one finished product tank 9 , so that two finished product holding devices 8 convey the mixed material to one finished product tank 9 .

[0085] In an optional embodiment, the first adding device 1 is connected to the mixing device 3 through a conveying pipe 5; the second adding device 2 is connected to the mixing device 3 through a conveying pipe, the mixing device 3 is connected to the finished product holding device 8 through a conveying pipe, and the finished product tank 9 is connected to the finished product holding device 8 through a conveying pipe.

[0086] Among them, the transportation pipeline can adopt an intelligent liquid path system.

[0087] According to a second aspect of an embodiment of the present application, a copper foil production line is provided, comprising the above-mentioned batching system 100.

[0088] Although some specific embodiments of the present application have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are only for illustration, not for limiting the scope of the present application. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.

Claims

1. A batching system, characterized in that: include: At least one first adding device, the first adding device is used to contain and convey solid materials; at least one second adding device, the second adding device is used to contain and convey liquid material; A mixing device, the mixing device is connected to the first adding device and the second adding device respectively, the first adding device can deliver solid material to the mixing device, the second adding device delivers liquid material to the mixing device, and the mixing device is used to mix the solid material with the liquid material to form a mixed material; A control device is communicatively connected with the first adding device, the second adding device and the mixing device respectively.

2. The batching system according to claim 1, characterized in that: The batching system further comprises a mounting frame, wherein the mounting frame comprises a first mounting platform and a second mounting platform arranged along the Z direction, the first adding device is arranged on the first mounting platform, and the second adding device and the mixing device are arranged on the second mounting platform.

3. The batching system according to claim 2, characterized in that: There are multiple first adding devices, and the multiple first adding devices are used to convey different solid materials to the mixing device. The multiple first adding devices are arranged at intervals on the first mounting platform.

4. The batching system according to claim 2, characterized in that: There are multiple second adding devices, and the multiple second adding devices are used to transport different liquid materials to the mixing device. The multiple second adding devices are arranged at intervals or adjacent to each other on the second mounting platform.

5. The batching system according to claim 2, characterized in that: The first mounting platform is provided with at least one through hole, and the through hole penetrates the first mounting platform in the Z direction; The batching system further comprises at least one delivery pipe, one end of which is connected to the first adding device, and the other end of which passes through the through hole and is connected to the mixing device.

6. The batching system according to claim 1, characterized in that: The first adding device is a loss-in-weight feeder.

7. The batching system according to claim 1, characterized in that: The batching system further comprises at least one conveying device, which is communicated with the first adding device and is used for conveying solid materials to the first adding device.

8. The batching system according to claim 7, characterized in that: The batching system further comprises a dust removal device, and the dust removal device is communicated with the conveying device.

9. The batching system according to claim 1, characterized in that: The second adding device is an automatic dosing device.

10. The batching system according to claim 9, characterized in that: The automatic dosing device comprises a container tank and a metering pump. The container tank is provided with a liquid outlet, and the metering pump is arranged at the liquid outlet.

11. The batching system according to claim 1, characterized in that: The batching system further comprises at least one finished product holding device, wherein the finished product holding device is in communication with the mixing device, and the mixing device is capable of conveying mixed materials to the finished product holding device.

12. The batching system according to claim 11, characterized in that: The batching system also includes a finished product tank, which is connected to the finished product containing device. The finished product tank is located above the finished product containing device in the Z direction, and the finished product containing device can convey mixed materials to the finished product tank.

13. A copper foil production line, characterized in that And, comprising the batching system as described in any one of claims 1-12.