Modifier production reaction kettle

By using a rotating shaft in the reactor to drive the high-speed rotation of the crushing leaves and the crushing roller, the problem of incomplete crushing of materials in the prior art is solved, the complete crushing and efficient production of materials are achieved, and the efficiency of improving the production of improvers is improved.

CN222816837UActive Publication Date: 2025-05-02ZHENGZHOU DEXIN TECH DEV CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421800099.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-02
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the prior art, it is difficult to ensure that the material is completely crushed when the crushed leaves rotate at high speed, resulting in some materials not being completely crushed, the filter plate is blocked, affecting the amount of material entering the bottom shell, and reducing the efficiency of the improvement agent production.

Method used

The design includes the reactor shell, rotating shaft, filter plate, crushing leaves and crushing roller is adopted. The rotating shaft drives the crushing leaves and crushing roller to rotate at high speed to achieve the initial crushing and crushing of the material, ensuring the complete crushing of the material, and preventing blockage through the up and down vibration of the filter plate.

Benefits of technology

By thoroughly crushing the material, the effect of crushing the material is improved, the filter plate is blocked, the amount of material entering the bottom of the reactor is ensured, and the efficiency of improving agent production is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222816837U_ABST
    Figure CN222816837U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of reaction kettles, and provides a modifier production reaction kettle which comprises a reaction kettle shell and a filter plate, a rotating shaft is movably embedded in one opposite side of the inner wall of the reaction kettle shell, and the filter plate is movably embedded in the reaction kettle shell. According to the device disclosed by the utility model, a modifier material is produced into the reaction kettle shell through the feeding pipe, and meanwhile, the motor is controlled by the controller to start, so that the output shaft of the motor drives the rotating shaft to rotate and synchronously drives the circular ring I and the crushing blades to rotate at a high speed; through rotation of the rotating shaft, a third circular ring, a round rod and a grinding roller can be driven to rotate around a center shaft of the rotating shaft, the grinding roller can grind the materials which fall on the filtering plate and are not thoroughly ground, meanwhile, the grinding roller can rotate around the round rod, and therefore the materials which fall on the filtering plate and are not thoroughly ground can be ground. Therefore, the materials can be thoroughly crushed, and the material crushing effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a reactor for producing improvers. Background Art

[0002] Improvers refer to substances that can improve product quality and performance. Food improvers are food-grade raw materials that are added to food ingredients in small amounts to improve dough performance and food quality. Food improvers include moisture retainers, anti-caking agents, leavening agents, emulsifiers, thickeners, gluten enhancers, acidity regulators, sweeteners, colorants, food preservatives, antioxidants, flour whitening agents, enzyme preparations, water quality improvers, etc.

[0003] In the prior art, for example, Chinese patent number CN220759229U discloses a water quality bottom quality improver production reactor, comprising a tank body, a feed hopper fixedly connected to the top of the tank body, a bottom shell provided at the bottom of the tank body, a stirring mechanism provided in the bottom shell, support legs fixedly connected to both ends of the bottom of the bottom shell, a discharge pipe fixedly connected to the bottom of the bottom shell, a crushing mechanism provided in the tank body, the utility model is provided with a motor, crushing leaves and a filter plate, etc. When the volume of the material put into the tank body is large, the motor is first started to drive the rotating shaft to rotate, and then the rotating shaft drives the crushing leaves on the surface of the fixed ring to rotate, the high-speed rotating crushing leaves can crush the material, and the crushed material is filtered through the filter plate and falls into the bottom shell, and while the motor drives the rotating shaft to rotate, the rotating shaft also drives the stirring rod below the filter plate to rotate, thereby accelerating the reaction of the mixed material.

[0004] Although the above scheme has the above advantages, the disadvantage of the above scheme is that although it can drive the shaft to rotate by starting the motor, and then the shaft drives the crushing leaves on the surface of the fixed ring to rotate, the high-speed rotating crushing leaves can crush the material, and the crushed material is filtered through the filter plate and falls into the bottom shell, but when the crushing leaves rotate at high speed, it is difficult to completely ensure that the material is completely crushed. There may be some incompletely crushed materials in the material, which makes it impossible for some materials to pass through the filter plate. Subsequently, more and more incompletely crushed materials accumulate, causing the filter plate to be blocked, affecting the amount of material entering the bottom shell, thereby reducing the efficiency of the improver production. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that although the rotating shaft can be driven to rotate by the starting motor, and then the rotating shaft drives the crushing leaves on the surface of the fixed ring to rotate, the high-speed rotating crushing leaves can crush the material, and the crushed material is filtered through the filter plate and falls into the bottom shell, but the crushing leaves are difficult to completely ensure that the material is completely crushed when the high-speed rotation of the material, and some of the material may not be completely crushed, so that some of the material cannot pass through the filter plate, and the subsequent incompletely crushed material accumulates more and more, causing the filter plate to be blocked, affecting the amount of material entering the bottom shell, thereby reducing the efficiency of the improver production.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a reactor for producing an improver, comprising: a reactor shell, a rotating shaft is movably embedded on the opposite side of the inner wall of the reactor shell, and further comprising:

[0007] A filter plate is movably embedded in the interior of the reactor shell, the center of the filter plate is movably sleeved on the outer surface of the rotating shaft, the outer surface of the rotating shaft near the center is fixedly sleeved with a ring three, the outer surface of the ring three is fixedly mounted with a plurality of round rods in a circular array, the outer surfaces of the plurality of round rods are movably sleeved with a rolling roller, the outer surface of the upper part of the rotating shaft is equidistantly fixedly sleeved with a plurality of rings one, the outer surfaces of the plurality of rings one are fixedly mounted with a plurality of crushing leaves in a circular array, a motor is fixedly mounted at the center of the top of the reactor shell, and the output end of the motor is fixedly mounted on one end of the rotating shaft.

[0008] Preferably, the outer surface of the lower part of the rotating shaft is equidistantly fixed with a plurality of circular rings 2, and the outer surfaces of the plurality of circular rings 2 are fixedly mounted with a plurality of stirring rods in a circular array. The rotation of the rotating shaft can drive the circular rings 2 and the stirring rods to rotate, thereby stirring the material at the bottom of the reactor shell and allowing the material to react fully.

[0009] Preferably, a fixing strip is provided on the outer surface fixing sleeve near the center of the rotating shaft, two cylinders are symmetrically fixedly installed on the top of the fixing strip, and balls are movably embedded on the tops of the two cylinders, and two arc blocks are symmetrically fixedly installed on the bottom of the filter plate, and the bottoms of the two arc blocks are provided with inclined surfaces. The rotation of the rotating shaft can drive the fixing strip, the cylinders and the balls to rotate, so that the balls contact the inclined surfaces of the arc blocks and slide along the inclined surfaces of the arc blocks, exerting an upward thrust on the arc blocks, so that the filter plate slides upward along the outer surface of the rotating shaft.

[0010] Preferably, two fixed blocks are symmetrically fixedly installed on the inner wall of the reactor shell near the center, telescopic rods are fixedly installed on the top of the two fixed blocks, round blocks are fixedly installed on one end of the two telescopic rods, and the tops of the two round blocks are symmetrically fixedly installed on the bottom of the filter plate, so that the filter plate slides upward along the outer surface of the rotating shaft, and an upward pulling force is applied to the round blocks to extend the telescopic rods.

[0011] Preferably, the outer surfaces of the two telescopic rods are movably sleeved with compression springs, one ends of the two compression springs are respectively fixedly mounted on the tops of the two fixed blocks, and the other ends of the two compression springs are respectively fixedly mounted on the bottoms of the two round blocks, so that the telescopic rods can be retracted under the resetting force of the compression springs.

[0012] Preferably, a feed pipe is fixedly embedded in the outer surface of the reactor shell near the top, one end of the feed pipe is connected to the interior of the reactor shell, and the material of the production improver is fed into the interior of the reactor shell through the feed pipe.

[0013] Preferably, a discharge pipe is fixedly embedded in the bottom of the reactor shell near the center, one end of the discharge pipe is connected to the interior of the reactor shell, and a valve is fixedly installed on the outer surface of the discharge pipe. By opening the valve, the material inside the reactor shell can be discharged through the discharge pipe.

[0014] Preferably, a plurality of supporting feet are fixedly installed on the bottom of the reactor shell in a circular array, and anti-skid pads are fixedly installed on the bottoms of the plurality of supporting feet. The stability of the device can be improved by providing the anti-skid pads.

[0015] Compared with the prior art, the advantages and positive effects of the utility model are:

[0016] 1. The utility model feeds the material of the production improver into the reactor shell through the feed pipe, and at the same time controls the motor to start through the controller, so that its output shaft drives the rotating shaft to rotate, and synchronously drives the ring one and the crushing leaves to rotate at high speed. Through the rotation of the crushing leaves, the material can be initially crushed, so that the initially crushed material falls on the filter plate, and synchronously through the rotation of the rotating shaft, the ring three, the round rod and the rolling roller can be driven to rotate around the central axis of the rotating shaft, so that the rolling roller can crush the material that has not been completely crushed and falls on the filter plate. At the same time, the rolling roller can rotate around the round rod, so that the material can be completely crushed, thereby improving the material crushing effect.

[0017] 2. The utility model can drive the fixed bar, the cylinder and the ball to rotate through the rotation of the rotating shaft, so that the ball contacts the inclined surface of the arc block and slides along the inclined surface of the arc block, exerts an upward thrust on the arc block, and makes the filter plate slide upward along the outer surface of the rotating shaft, exerts an upward pulling force on the round block, makes the telescopic rod extend, and stretches the compression spring. When the ball is separated from the arc block, the upward thrust on the filter plate disappears, and the telescopic rod can be contracted under the reset force of the compression spring, and exerts a downward pulling force on the filter plate through the round block, so that the filter plate slides downward along the outer surface of the rotating shaft. Repeatedly, the filter plate can vibrate up and down, which can not only make the material on the filter plate more thoroughly crushed, but also avoid the clogging of the filter plate by the material, thereby ensuring the amount of material entering the bottom of the reactor shell, thereby improving the efficiency of the improver production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the structure of a reactor for producing an improver provided by the utility model;

[0019] Figure 2 A schematic diagram of the side view structure of a reactor for producing an improver provided by the utility model;

[0020] Figure 3 A schematic cross-sectional structure diagram of a reactor for producing an improver provided by the utility model;

[0021] Figure 4 A kind of improver production reactor provided by the utility model Figure 3 The enlarged structural diagram at A in the middle;

[0022] Figure 5 The utility model provides a schematic diagram of the arc block structure of a reactor for producing improver.

[0023] Legend:

[0024] 1. Reactor shell; 101. Support feet; 102. Discharge pipe; 103. Valve; 104. Feed pipe; 105. Filter plate; 2. Motor; 201. Rotating shaft; 202. Ring 1; 203. Crushing leaves; 204. Ring 2; 205. Stirring rod; 3. Ring 3; 301. Round rod; 302. Rolling roller; 4. Fixing bar; 401. Cylinder; 402. Ball; 403. Arc block; 5. Fixing block; 501. Telescopic rod; 502. Compression spring; 503. Round block. DETAILED DESCRIPTION

[0025] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0027] Embodiment 1, as Figure 1-5 As shown, the utility model provides a reactor for producing an improver, comprising: a reactor shell 1, a rotating shaft 201 is movably embedded on one side of the inner wall of the reactor shell 1, and is characterized in that it also comprises: a filter plate 105, which is movably embedded in the interior of the reactor shell 1, and the center of the filter plate 105 is movably sleeved on the outer surface of the rotating shaft 201, and the outer surface of the rotating shaft 201 near the center is fixedly sleeved with a ring three 3, and the outer surface of the ring three 3 is fixedly installed with a plurality of round rods 301 in a circular array, and the outer surfaces of the plurality of round rods 301 are all movably sleeved with rolling rollers 302, and the outer surface of the upper part of the rotating shaft 201 is equidistantly fixedly sleeved with a plurality of rings one 202, and the outer surfaces of the plurality of rings one 202 are all fixedly installed with a plurality of crushing leaves 203 in a circular array, and the center of the top of the reactor shell 1 A motor 2 is fixedly installed at the bottom, and the output end of the motor 2 is fixedly installed at one end of the rotating shaft 201. A plurality of circular rings 204 are equidistantly fixedly sleeved on the outer surface of the lower part of the rotating shaft 201, and a plurality of stirring rods 205 are fixedly installed on the outer surfaces of the plurality of circular rings 204 in a circular array. A feed pipe 104 is fixedly embedded in the outer surface of the reactor shell 1 near the top, and one end of the feed pipe 104 is connected to the interior of the reactor shell 1. A discharge pipe 102 is fixedly embedded in the bottom of the reactor shell 1 near the center, and one end of the discharge pipe 102 is connected to the interior of the reactor shell 1. A valve 103 is fixedly installed on the outer surface of the discharge pipe 102. A plurality of supporting feet 101 are fixedly installed in a circular array on the bottom of the reactor shell 1, and anti-slip pads are fixedly installed on the bottoms of the plurality of supporting feet 101.

[0028] In this embodiment, the material of the production improver is fed into the reactor shell 1 through the feed pipe 104, and the controller controls the motor 2 to start, so that its output shaft drives the rotating shaft 201 to rotate, and simultaneously drives the ring 1 202 and the crushing leaves 203 to rotate at high speed. Through the rotation of the crushing leaves 203, the material can be initially crushed, so that the initially crushed material falls on the filter plate 105. Synchronously, through the rotation of the rotating shaft 201, the ring 3 3, the round rod 301 and the rolling roller 302 can be driven to rotate around the central axis of the rotating shaft 201, so that the rolling roller 302 can crush the material that has not been completely crushed and falls on the filter plate 105. At the same time, the rolling roller 302 can rotate around the round rod 301, so that the material can be completely crushed, thereby improving the material crushing effect. Synchronously, through the rotation of the rotating shaft 201, the ring 2 204 and the stirring rod 205 can be driven to rotate, and the material at the bottom of the reactor shell 1 is stirred to make the material fully react.

[0029] Embodiment 2, as Figure 1-5 As shown, a fixing strip 4 is fixedly mounted on the outer surface of the rotating shaft 201 near the center, two cylinders 401 are symmetrically fixedly mounted on the top of the fixing strip 4, and balls 402 are movably embedded on the tops of the two cylinders 401, and two arc blocks 403 are symmetrically fixedly mounted on the bottom of the filter plate 105, and the bottoms of the two arc blocks 403 are both provided with inclined surfaces, and two fixing blocks 5 are symmetrically fixedly mounted on the inner wall of the reactor shell 1 near the center, and telescopic rods 501 are fixedly mounted on the tops of the two fixing blocks 5, and round blocks 503 are fixedly mounted on one end of the two telescopic rods 501, and the tops of the two round blocks 503 are symmetrically fixedly mounted on the bottom of the filter plate 105, and compression springs 502 are movably mounted on the outer surfaces of the two telescopic rods 501, and one end of the two compression springs 502 is respectively fixedly mounted on the tops of the two fixing blocks 5, and the other ends of the two compression springs 502 are respectively fixedly mounted on the bottoms of the two round blocks 503.

[0030] In this embodiment, the rotation of the shaft 201 can drive the fixed bar 4, the cylinder 401 and the ball 402 to rotate, so that the ball 402 contacts the inclined surface of the arc block 403 and slides along the inclined surface of the arc block 403, applying an upward thrust to the arc block 403, so that the filter plate 105 slides upward along the outer surface of the shaft 201, and applying an upward pulling force to the round block 503, so that the telescopic rod 501 is extended, and the compression spring 502 is stretched. When the ball 402 is separated from the arc block 403, the filter plate 105 is subjected to an upward thrust. The thrust on the filter plate 105 disappears, and the telescopic rod 501 can be retracted under the restoring force of the compression spring 502, and a downward pulling force is applied to the filter plate 105 through the round block 503, so that the filter plate 105 slides downward along the outer surface of the rotating shaft 201. This process is repeated, and the filter plate 105 can be vibrated up and down, which can not only make the material on the filter plate 105 more thoroughly crushed, but also avoid the clogging of the filter plate 105 by the material, thereby ensuring the amount of material entering the bottom of the reactor shell 1, thereby improving the efficiency of the improver production.

[0031] Working principle: When in use, the material of the production improver is fed into the reactor shell 1 through the feed pipe 104, and the controller controls the motor 2 to start, so that its output shaft drives the rotating shaft 201 to rotate, and synchronously drives the ring 1 202 and the crushing leaves 203 to rotate at high speed. Through the rotation of the crushing leaves 203, the material can be initially crushed, so that the initially crushed material falls on the filter plate 105, and synchronously through the rotation of the rotating shaft 201, the ring 3 3, the round rod 301 and the rolling roller 302 can be driven to rotate around. The central axis of the rotating shaft 201 rotates, so that the rolling roller 302 can crush the materials that have not been completely crushed and dropped on the filter plate 105. At the same time, the rolling roller 302 can rotate around the round rod 301, so that the materials can be completely crushed, thereby improving the material crushing effect. The rotation of the rotating shaft 201 can drive the fixed bar 4, the cylinder 401 and the ball 402 to rotate synchronously, so that the ball 402 contacts the inclined surface of the arc block 403 and slides along the inclined surface of the arc block 403, exerting pressure on the arc block 403. When the ball 402 is disengaged from the arc block 403, the upward thrust on the filter plate 105 disappears, and the telescopic rod 501 is retracted under the restoring force of the compression spring 502, and a downward pulling force is applied to the filter plate 105 by the round block 503, so that the filter plate 105 slides downward along the outer surface of the rotating shaft 201. This process is repeated, and the filter plate 105 can be vibrated up and down, which can not only make the material on the filter plate 105 more thoroughly crushed, but also avoid the clogging of the filter plate 105 by the material, thereby ensuring the amount of material entering the bottom of the reactor shell 1, thereby improving the efficiency of the improver production, and synchronously through the rotation of the rotating shaft 201, the ring 204 and the stirring rod 205 can be driven to rotate, and the material at the bottom of the reactor shell 1 is stirred to make the material fully react.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A reactor for producing a modifier, comprising: A reactor shell (1), wherein a rotating shaft (201) is movably embedded on one opposite side of the inner wall of the reactor shell (1), and is characterized in that it further comprises: A filter plate (105) is movably embedded in the interior of a reactor shell (1); the center of the filter plate (105) is movably sleeved on the outer surface of a rotating shaft (201); a circular ring three (3) is fixedly sleeved on the outer surface of the rotating shaft (201) near the center; a plurality of round rods (301) are fixedly mounted on the outer surface of the circular ring three (3) in a circular array; a plurality of round rods (301) are movably sleeved on the outer surfaces of the plurality of round rods (301); a plurality of circular rings one (202) are fixedly sleeved on the outer surface of the upper portion of the rotating shaft (201) at equal intervals; a plurality of crushing blades (203) are fixedly mounted on the outer surfaces of the plurality of circular rings one (202) in a circular array; a motor (2) is fixedly mounted at the center of the top of the reactor shell (1); and an output end of the motor (2) is fixedly mounted on one end of the rotating shaft (201).

2. The improver production reactor according to claim 1, characterized in that: The outer surface of the lower part of the rotating shaft (201) is equidistantly and fixedly sleeved with a plurality of second circular rings (204), and the outer surfaces of the plurality of second circular rings (204) are all fixedly mounted with a plurality of stirring rods (205) in a circular array.

3. The improver production reactor according to claim 2, characterized in that: A fixing strip (4) is fixedly sleeved on the outer surface of the rotating shaft (201) near the center, two cylinders (401) are symmetrically fixedly mounted on the top of the fixing strip (4), and balls (402) are movably embedded in the tops of the two cylinders (401), and two arc blocks (403) are symmetrically fixedly mounted on the bottom of the filter plate (105), and the bottoms of the two arc blocks (403) are both provided with inclined surfaces.

4. The improver production reactor according to claim 3, characterized in that: Two fixed blocks (5) are symmetrically fixedly mounted on the inner wall of the reactor shell (1) near the center, a telescopic rod (501) is fixedly mounted on the top of each of the two fixed blocks (5), a round block (503) is fixedly mounted on one end of each of the two telescopic rods (501), and the tops of the two round blocks (503) are symmetrically fixedly mounted on the bottom of the filter plate (105).

5. The improver production reactor according to claim 4, characterized in that: The outer surfaces of the two telescopic rods (501) are movably sleeved with compression springs (502), one end of the two compression springs (502) is respectively fixedly mounted on the top of the two fixed blocks (5), and the other end of the two compression springs (502) is respectively fixedly mounted on the bottom of the two round blocks (503).

6. The improver production reactor according to claim 4, characterized in that: A feed pipe (104) is fixedly embedded on the outer surface of the reactor shell (1) near the top, and one end of the feed pipe (104) is connected to the interior of the reactor shell (1).

7. The improver production reactor according to claim 6, characterized in that: A discharge pipe (102) is fixedly embedded in the bottom of the reactor shell (1) near the center, one end of the discharge pipe (102) is connected to the interior of the reactor shell (1), and a valve (103) is fixedly installed on the outer surface of the discharge pipe (102).

8. The improver production reactor according to claim 7, characterized in that: A plurality of supporting feet (101) are fixedly mounted on the bottom of the reactor shell (1) in a circular array, and anti-slip pads are fixedly mounted on the bottoms of the plurality of supporting feet (101).