Spraying and flushing structure for wet-type electric dust remover

By using crimping mechanism and protection components in the spray flushing system of the wet electrocutter, the disassembly and assembly process of the nozzle is simplified, the problems of nozzle burnout and power starting are solved, the working efficiency is improved and the emission data is met.

CN222817026UActive Publication Date: 2025-05-02SHANDONG YUERUI ENVIRONMENTAL PROTECTION GROUP CO LTD
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Patent Information

Application Number
CN202422092705.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-05-02
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

After the power supply is overvoltage or shutdown, the water droplets on the nozzle will form an electric current, causing the nozzle to burn out and affect the power supply to start up or boost, resulting in the emission data not meeting the standard. At the same time, the disassembly and assembly process of high-pressure atomization nozzles is cumbersome, which increases the workload of staff and affects work efficiency.

Method used

A spray flushing structure for wet electrocutter is designed, and a crimping mechanism is used to quickly clamp the nozzle and the outlet end of the spray branch pipe. The lock between the nozzle and the spray branch pipe is unbuttoned by the torsion assembly, and the operation components on the torsion assembly are covered by the protection assembly, simplifying the disassembly and assembly process of the nozzle.

Benefits of technology

This structure simplifies the disassembly and assembly process of the nozzle, reduces the workload of staff, improves work efficiency, and avoids the nozzle burnout caused by water drop current, ensuring the rapid start of the power supply and the compliance of emission data.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust removers, in particular to a spray flushing structure for a wet-type electric dust remover, which comprises a spray main pipe, a plurality of groups of spray branch pipes are arranged and mounted on one side of the spray main pipe close to the top end, and a support frame is mounted on one side of the spray main pipe. The other end of the supporting frame is fixedly connected with one side of the spraying branch pipe, the water outlet end of the spraying branch pipe is connected with a spraying head in a clamped mode through a pressing connection mechanism, the pressing connection mechanism comprises a pressing fit assembly, a torsion assembly and a protection assembly, and the pressing fit assembly is used for rapidly combining the spraying head and the water outlet end of the spraying branch pipe in a clamped mode; the torsion assembly is used for unlocking the spray head and the spray branch pipe, and the protection assembly is used for covering an operation part on the torsion assembly; the device is simple in structure and convenient to operate, a worker can conveniently and rapidly disassemble and assemble the spray head for overhaul and maintenance, the labor amount of the worker is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust collectors, in particular to a spray flushing structure for a wet electrostatic precipitator. Background Art

[0002] During the operation of the wet electrostatic precipitator, the nozzles in the spray flushing system are used to generate atomized water to form a water film on the surface of the anode tube. The sediment is removed by the downstream of the water film and the intermittent water flushing to achieve the purpose of dust removal and keep the anode tube and cathode line clean. During wet electrostatic flushing, the wet electrostatic power supply needs to be reduced or withdrawn to ensure the safety of the power supply and the inside of the wet electrostatic precipitator. In the existing wet electrostatic spray flushing system, the nozzle is directly connected to the bottom of the spray pipe. When the power supply is pressurized or shut down for flushing, the flushing water remaining in the spray main pipe will drip freely along the nozzle. The dripping water droplets are linear, forming a current between the spray pipe and the cathode hanging beam, which will not only cause the nozzle to burn out, but also cause the power supply to fail to start or boost quickly after flushing, resulting in substandard emission data.

[0003] In order to solve the above technical problems, a Chinese patent with announcement number CN209452036U in the prior art discloses a spray flushing structure for a wet electrostatic precipitator, including a spray main pipe, a water outlet, a spray branch pipe and a high-pressure atomizing nozzle: the spray branch pipe is divided into a connecting section and a water spraying section, the connecting section of the spray branch pipe is connected to the spray main pipe through the water outlet, and the end of the water spraying section of the spray branch pipe is connected to the high-pressure atomizing nozzle: the angle between the axis of the connecting section of the spray branch pipe and the horizontal section of the spray main pipe is greater than 0 degree and less than 180 degrees.

[0004] Although the above-mentioned prior art solution can avoid the phenomenon of nozzle burning caused by short circuit, the end of the spray branch pipe is connected to the high-pressure atomizing nozzle, and the existing high-pressure atomizing nozzle is installed at the port of the pipe by bolts, nuts and gaskets. When disassembling and assembling, the staff needs to circle the nuts and bolts one by one to combine or separate the high-pressure atomizing nozzle, which makes it more cumbersome for the staff to inspect and maintain the high-pressure atomizing nozzle after a period of use. Disassembly and assembly are time-consuming, which increases the workload of the staff and affects the work efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a spray flushing structure for a wet electrostatic precipitator to solve the problem proposed in the above background technology that it is cumbersome for workers to inspect and maintain the high-pressure atomizing nozzle after a period of use, and the disassembly and assembly are time-consuming, which increases the workload of the workers and affects the work efficiency.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A spray flushing structure for a wet electrostatic precipitator comprises a spray main pipe, a plurality of groups of spray branch pipes are arranged and installed near the top of one side of the spray main pipe, a support frame is installed on one side of the spray main pipe, the other end of the support frame is fixedly connected to one side of the spray branch pipe, a spray head is clamped at the water outlet end of the spray branch pipe by a crimping mechanism, the crimping mechanism comprises a pressing assembly, a twisting assembly and a protective assembly, the pressing assembly is used to quickly clamp and combine the spray head with the water outlet end of the spray branch pipe, the twisting assembly is used to unlock the lock between the spray head and the spray branch pipe, and the protective assembly is used to cover the operating components on the twisting assembly.

[0008] As a preferred solution of the utility model, the pressing assembly includes a lap plate which is sleeved on the outer wall of the nozzle at the water inlet, a rubber pad is installed on the other side of the lap plate, a flow hole penetrating the lap plate is opened at one end of the top of the rubber pad, the position of the flow hole corresponds to the water inlet of the nozzle, a docking hole extending to the outer wall of the lap plate is opened at the other end of the top of the rubber pad, and a docking block is installed on the outer wall of the lap plate at the docking hole.

[0009] As a preferred solution of the utility model, a mounting seat is installed on one side of the outer wall of the spray branch pipe, a docking groove slidably connected to the docking block is provided at one end of the bottom of the mounting seat, a mounting groove is provided on one side of the docking groove inside the mounting seat, a limiting seat is installed on one side of the inner wall of the mounting groove, an extrusion seat is overlapped on one side of the limiting seat, a groove is provided on one side of the extrusion seat, a rotating rod is rotatably connected to the inner side of the groove, a clamping plate is sleeved on the outer side of the rotating rod, and a torsion spring is installed between one end of the rotating rod and the inner wall of the groove.

[0010] As a preferred solution of the utility model, the opposite ends of the extrusion seat and the docking block are provided with slopes that fit each other, one side of the clamping plate is provided with an inclined surface that fits the slope, and one end of the docking block is provided with a slot on its slope.

[0011] As a preferred solution of the utility model, a first limit groove is provided on one side of the limit seat, a first limit block is slidably connected to the inner side of the first limit groove, a first spring is installed between the first limit block and the inner wall of the first limit groove, a fixing groove is provided on one side of the docking block near the limit seat, and a second spring is installed between the inner wall of the fixing groove and the inner wall of the installation groove.

[0012] As a preferred solution of the utility model, the torsion assembly includes an operating groove opened inside the mounting seat on one side of the mounting groove, a placement groove is opened on the other side of the docking block, a movable rod is installed inside the placement groove, and a movable groove is opened inside the mounting seat between the operating groove and the mounting groove, the movable groove and the movable rod are slidably connected, and one end of the movable rod extending to the inner side of the operating groove is rotatably connected to a pull ring.

[0013] As a preferred solution of the utility model, the protection component includes a closed groove opened on the outer wall of the mounting seat, the inner side of the closed groove is connected to the inner side of the operating groove, the inner side of the closed groove is slidably connected with a closing plate, one side of the inner wall of the closed groove is opened with a second limiting groove, the outer wall of the closing plate is installed with a second limiting block slidably connected to the second limiting groove, a drag groove is opened on one side of the closing plate, a magnetic block is embedded and installed at one end of the closing plate, and an iron block adsorbed by the magnetic block is embedded and installed on one side of the inner wall of the closed groove.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] In the utility model, the nozzle and the water outlet end of the spray branch pipe are quickly connected and combined by a pressing assembly, the twisting assembly releases the lock between the nozzle and the spray branch pipe, and the protective assembly covers the operating parts on the twisting assembly. The utility model has a simple structure and is easy to operate, which makes it convenient for workers to quickly disassemble and assemble the nozzle for inspection and maintenance, thereby reducing the workload of the workers and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial cross-sectional structural schematic diagram of the press-fit assembly of the utility model;

[0018] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the crimping mechanism of the utility model.

[0019] In the figure: 1. Spray main pipe; 2. Spray branch pipe; 3. Support frame; 4. Spray head; 5. Overlap plate; 6. Rubber pad; 7. Flow hole; 8. Docking block; 9. Mounting seat; 10. Limit seat; 11. Extrusion seat; 12. Clamp plate; 13. Torsion spring; 14. Slope; 15. First limit block; 16. First spring; 17. Second spring; 18. Movable rod; 19. Pull ring; 20. Closing plate; 21. Second limit groove; 22. Magnetic block. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0021] Example:

[0022] See also Figure 1-Figure 3 , the utility model provides a technical solution:

[0023] A spray flushing structure for a wet electrostatic precipitator comprises a spray main pipe 1, a plurality of spray branch pipes 2 are arranged and installed near the top of one side of the spray main pipe 1, a support frame 3 is installed on one side of the spray main pipe 1, the other end of the support frame 3 is fixedly connected to one side of the spray branch pipe 2, and a spray head 4 is clamped at the water outlet end of the spray branch pipe 2 by a crimping mechanism, the crimping mechanism comprises a pressing assembly, a twisting assembly and a protecting assembly, the pressing assembly is used to quickly clamp and combine the spray head 4 with the water outlet end of the spray branch pipe 2, the twisting assembly is used to unlock the lock between the spray head 4 and the spray branch pipe 2, and the protecting assembly is used to cover the operating components on the twisting assembly. When in use, the structure can quickly clamp and combine the spray head 4 with the water outlet end of the spray branch pipe 2 by the pressing assembly, the twisting assembly unlocks the lock between the spray head 4 and the spray branch pipe 2, and the protecting assembly covers the operating components on the twisting assembly. The structure has a simple structure and is easy to operate, which is convenient for staff to quickly disassemble and assemble the spray head 4 for inspection and maintenance, thereby reducing the workload of the staff and improving work efficiency.

[0024] In this embodiment, if Figure 1 , Figure 2 and Figure 3 As shown, the pressing assembly includes a lap plate 5 sleeved on the outer wall of the nozzle 4 at the water inlet, a rubber pad 6 is installed on the other side of the lap plate 5, a flow hole 7 penetrating the lap plate 5 is opened at one end of the top of the rubber pad 6, and the position of the flow hole 7 corresponds to the water inlet of the nozzle 4, a docking hole extending to the outer wall of the lap plate 5 is opened at the other end of the top of the rubber pad 6, and a docking block 8 is installed on the outer wall of the lap plate 5 at the docking hole, and a first limiting groove is opened on one side of the limiting seat 10, and a first limiting block is slidably connected to the inner side of the first limiting groove 15, a first spring 16 is installed between the first limit block 15 and the inner wall of the first limit groove, a fixing groove is opened on one side of the docking block 8 near the limit seat 10, and a second spring 17 is installed between the inner wall of the fixing groove and the inner wall of the installation groove. First, the rubber pad 6 is fitted with the bottom surface of the installation seat 9, and the docking block 8 is allowed to enter the inner side of the docking groove. After fitting with the extrusion seat 11, the slopes 14 of the two are fitted and contacted with each other, forcing the extrusion seat 11 to drive the first limit block 15 to squeeze the first spring 16 to retract, and the second spring 17 is stretched.

[0025] In this embodiment, if Figure 1 , Figure 2 and Figure 3As shown, a first limiting groove is provided on one side of the limiting seat 10, a first limiting block 15 is slidably connected to the inner side of the first limiting groove, a first spring 16 is installed between the first limiting block 15 and the inner wall of the first limiting groove, a fixing groove is provided on one side of the docking block 8 near the limiting seat 10, a second spring 17 is installed between the inner wall of the fixing groove and the inner wall of the installation groove, the opposite ends of the extrusion seat 11 and the docking block 8 are provided with slopes 14 that fit each other, one side of the clamping plate 12 is provided with an inclined surface that fits the slope 14, and one end of the docking block 8 is located on its slope A card slot is opened on the surface 14, and then, the lap plate 5 is continued to be pushed to compress the rubber pad 6 to retract. After the docking block 8 contacts the card plate 12, the slope surface 14 squeezes the inclined surface, forcing the rotating rod and the torsion spring 13 to drive the card plate 12 to retract to the inside of the groove, until the card slot is close to the groove, and the card plate 12 pops out to the inside of the groove. At this time, the lap plate 5 is released, the rubber pad 6 rebounds and drives the extrusion seat 11 to move back, and one end of the card plate 12 abuts against the inner wall of the groove to complete the assembly. The close fit between the rubber pad 6 and the port of the spray branch pipe 2 also improves the sealing of the joint.

[0026] In this embodiment, if Figure 1 , Figure 2 and Figure 3 As shown, the protection component includes a closing groove opened on the outer wall of the mounting seat 9, the inner side of the closing groove is connected to the inner side of the operating groove, a closing plate 20 is slidably connected to the inner side of the closing groove, a second limiting groove 21 is opened on one side of the inner wall of the closing groove, a second limiting block slidably connected to the second limiting groove 21 is installed on the outer wall of the closing plate 20, a dragging groove is opened on one side of the closing plate 20, a magnetic block 22 is embedded and installed at one end of the closing plate 20, and an iron block adsorbed by the magnetic block 22 is embedded and installed on one side of the inner wall of the closing groove. Furthermore, after completing the combined locking, the buckling groove can be buckled to cooperate with the second limiting block and the second limiting groove 21 to drive the closing plate 20 to fully fit with the closing groove, the magnetic block 22 is adsorbed on the iron block, and the pull ring 19 is covered to prevent the nozzle 4 from loosening due to accidental touch.

[0027] In this embodiment, if Figure 1 , Figure 2 and Figure 3 As shown, the torsion assembly includes an operating groove opened inside the mounting seat 9 on one side of the mounting groove, a placement groove is opened on the other side of the docking block 8, a movable rod 18 is installed inside the placement groove, and a movable groove is opened inside the mounting seat 9 between the operating groove and the mounting groove. The movable groove and the movable rod 18 are slidingly connected, and one end of the movable rod 18 extending to the inner side of the operating groove is rotatably connected with a pull ring 19. Furthermore, when disassembly and maintenance are required, the pull ring 19 on the inner side of the operating groove can be buckled to drive the movable rod 18 to move along the movable groove, driving the extrusion seat 11 to actively move away from the docking block 8, and at the same time driving the clamping plate 12 away from the inner side of the clamping groove. At this time, the docking block 8 is no longer abutted, and the rubber pad 6 completely rebounds to drive the docking block 8 back a distance. Loosening the pull ring 19 will not re-engage, and the disassembly can be completed by directly pulling down the nozzle 4.

[0028] The implementation principle of a spray flushing structure for a wet electrostatic precipitator in the embodiment of the present application is as follows: the rubber pad 6 is fitted with the bottom surface of the mounting seat 9, the docking block 8 is allowed to enter the inner side of the docking groove, and after fitting with the extrusion seat 11, the slope surfaces 14 of the two are fitted and contacted with each other, forcing the extrusion seat 11 to drive the first limit block 15 to squeeze the first spring 16 to retract, and the second spring 17 is stretched, and the lap plate 5 is continued to be pushed to compress the rubber pad 6 to retract, and after the docking block 8 contacts the card plate 12, the slope surface 14 squeezes the inclined surface, forcing the rotating rod and the torsion spring 13 to drive the card plate 12 to retract to the inside of the groove, until the card plate 12 is brought close to the groove, and then the card plate 12 pops out to the inside of the groove, at this time, the lap plate 5 is released, the rubber pad 6 rebounds and drives the extrusion seat 11 to move back, and one end of the card plate 12 is against the inner wall of the groove. The assembly is completed, and the close fit between the rubber pad 6 and the port of the spray branch pipe 2 also improves the sealing of the joint. After completing the combined locking, the buckle pull groove can be buckled to cooperate with the second limit block and the second limit groove 21 to drive the closing plate 20 to fit completely with the closing groove, and the magnetic block 22 is adsorbed on the iron block to cover the pull ring 19 to prevent accidental touch and cause the nozzle 4 to loosen. When disassembly and maintenance are required, the pull ring 19 on the inside of the operating groove can be buckled to drive the movable rod 18 to move along the movable groove, drive the extrusion seat 11 to actively move away from the docking block 8, and at the same time drive the clamping plate 12 away from the inside of the clamping groove. At this time, the docking block 8 is no longer abutted, and the rubber pad 6 completely rebounds to drive the docking block 8 back a distance. Loosening the pull ring 19 will not re-engage, and the nozzle 4 can be directly pulled down to complete the disassembly.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spray flushing structure for a wet electrostatic precipitator, comprising a spray main pipe (1), characterized in that: A plurality of groups of spray branch pipes (2) are arranged and installed near the top of one side of the spray main pipe (1); a support frame (3) is installed on one side of the spray main pipe (1); the other end of the support frame (3) is fixedly connected to one side of the spray branch pipe (2); a spray head (4) is clamped to the water outlet end of the spray branch pipe (2) via a crimping mechanism; the crimping mechanism comprises a crimping assembly, a twisting assembly and a protective assembly; the crimping assembly is used to quickly clamp the spray head (4) and the water outlet end of the spray branch pipe (2); the twisting assembly is used to unlock the lock between the spray head (4) and the spray branch pipe (2); and the protective assembly is used to cover the operating components on the twisting assembly.

2. The spray flushing structure for a wet electrostatic precipitator according to claim 1, characterized in that: The pressing assembly comprises a lap plate (5) sleeved on the outer wall of the nozzle (4) at the water inlet, a rubber pad (6) is installed on the other side of the lap plate (5), a flow hole (7) penetrating the lap plate (5) is opened at one end of the top of the rubber pad (6), the position of the flow hole (7) corresponds to the water inlet of the nozzle (4), a docking hole extending to the outer wall of the lap plate (5) is opened at the other end of the top of the rubber pad (6), and a docking block (8) is installed on the outer wall of the lap plate (5) at the docking hole.

3. The spray flushing structure for a wet electrostatic precipitator according to claim 2, characterized in that: A mounting seat (9) is installed on one side of the outer wall of the spray branch pipe (2); a docking groove slidably connected to the docking block (8) is provided at one end of the bottom of the mounting seat (9); a mounting groove is provided inside the mounting seat (9) on one side of the docking groove; a limiting seat (10) is installed on one side of the inner wall of the mounting groove; an extrusion seat (11) is overlapped on one side of the limiting seat (10); a groove is provided on one side of the extrusion seat (11); a rotating rod is rotatably connected to the inner side of the groove; a clamping plate (12) is sleeved on the outer side of the rotating rod; and a torsion spring (13) is installed between one end of the rotating rod and the inner wall of the groove.

4. The spray flushing structure for a wet electrostatic precipitator according to claim 3, characterized in that: The opposite ends of the extrusion seat (11) and the docking block (8) are provided with slopes (14) that fit together, one side of the clamping plate (12) is provided with an inclined surface that fits together with the slope (14), and one end of the docking block (8) is provided with a clamping groove at its slope (14).

5. The spray flushing structure for a wet electrostatic precipitator according to claim 4, characterized in that: A first limiting groove is provided on one side of the limiting seat (10), a first limiting block (15) is slidably connected to the inner side of the first limiting groove, a first spring (16) is installed between the first limiting block (15) and the inner wall of the first limiting groove, a fixing groove is provided on one side of the docking block (8) near the limiting seat (10), and a second spring (17) is installed between the inner wall of the fixing groove and the inner wall of the installation groove.

6. The spray flushing structure for a wet electrostatic precipitator according to claim 5, characterized in that: The torsion assembly comprises an operating groove formed inside the mounting seat (9) and located on one side of the mounting groove; a placement groove is formed on the other side of the docking block (8); a movable rod (18) is installed inside the placement groove; a movable groove is formed inside the mounting seat (9) and located between the operating groove and the mounting groove; the movable groove is slidably connected to the movable rod (18); and one end of the movable rod (18) extending to the inside of the operating groove is rotatably connected to a pull ring (19).

7. The spray flushing structure for a wet electrostatic precipitator according to claim 6, characterized in that: The protection component comprises a closing groove formed on the outer wall of the mounting seat (9), the inner side of the closing groove being connected to the inner side of the operating groove, the inner side of the closing groove being slidably connected to a closing plate (20), a second limiting groove (21) being formed on one side of the inner wall of the closing groove, a second limiting block slidably connected to the second limiting groove (21) being mounted on the outer wall of the closing plate (20), a dragging groove being formed on one side of the closing plate (20), a magnetic block (22) being embedded and mounted on one end of the closing plate (20), and an iron block adsorbed to the magnetic block (22) being embedded and mounted on one side of the inner wall of the closing groove.

Citation Information

Patent Citations

  • Spraying and washing structure for wet-type electric precipitator

    CN209452036U